Stanley MB05 - Manuals - manualsarea.com

Page 2 - Hydraulic Tools; All

2 ► MB05 User Manual DECLARATION OF CONFORMITY 0B DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, ...

Page 3 - TABLE OF CONTENTS; manual and ask for a Customer Service Representative.; IMPORTANT; visit Stanleyhydraulic.com and select the Warranty tab.

MB05 User Manual ◄ 3 TABLE OF CONTENTS For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. IMPORTANT To fill out a Product Warranty Recording form, and for information on your war...

Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; which, if not avoided, will result in death or serious injury.; WARNING; CAUTION; CAUTION; NOTICE; age to the equipment.

4 ► MB05 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety...

Page 5 - SAFETY PRECAUTIONS; SERVICING THE STANLEY HYDRAULIC BREAKER.; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARN I N G; Do not operate the breaker unless the

MB05 User Manual ◄ 5 SAFETY PRECAUTIONS SERVICING THE STANLEY HYDRAULIC BREAKER. This manual contains safety, operation, and routine mainte- nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine main- tenance, must be performed by an authorized ...

Page 6 - BE THOROUGHLY TRAINED BEFORE OPERATING THE UNIT ALONE; • When learning to operate a machine, do so at a slow pace.; KNOW THE WORK CONDITIONS; by flying debris or movement of the equipment.

6 ► MB05 User Manual SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety pre- cautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Review them carefully before oper- ati...

Page 7 - tor to the slow position.

MB05 User Manual ◄ 7 SAFETY PRECAUTIONS • Do not operate the tool unless thoroughly trained or under the supervision of an instructor. • Become familiar with the carrier controls before operating the carrier and the breaker. • When operating the breaker you must use ear protection, eye protection, a...

Page 8 - USA

8 ► MB05 User Manual TOOL STICKERS & TAGS 70753 Model Number Sticker MB05 70756 CE Specification Plate 70754 Nitrogen Sticker 200-PSI 72074 Grease Sticker 70752 Stanley Logo Sticker Made in of Global Components USA 66764 Made in USA Sticker Refer to the Parts Illustration page in this manual for...

Page 9 - OPERATION; PRE-INSTALLATION INSTRUCTIONS

MB05 User Manual ◄ 9 OPERATION PRE-INSTALLATION INSTRUCTIONS CARRIER SIZE Check the Specifications section of this manual to de - termine correct carrier size, hydraulic flow and pressure requirements.If hydraulic pressure, hydraulic back-pressure, hydraulic flow or excavator weight class are exceed...

Page 10 - SECURING THE TOOL BIT; breaker results in grease filling the space between; LOW TEMPERATURE WARM-UP; With the carrier at idle and the breaker suspended; LONG TERM STORAGE

10 ► MB05 User Manual OPERATION SECURING THE TOOL BIT 1. The tool retainer is shipped installed in the breaker.2. Remove the stop pin and plug.3. Drive out the tool retainer.4. Grease the top area of the tool bit as shown in the illustration on page 9. 5. Install the tool bit making sure the notch i...

Page 11 - OPERATING THE BREAKER; PREPARATION FOR USE; EXCAVATORS; With the breaker tool in place on the material to be; POSITIONING THE BREAKER TOOL ON; On flat material or rock, the breaker should be vertical

MB05 User Manual ◄ 11 OPERATION OPERATING THE BREAKER PREPARATION FOR USE Read the section in this manual titled Pre-Operation Pro- cedures before operating a breaker. Failure to follow the preparation instructions can result in severe damage to the breaker and carrier and void the warranties of bot...

Page 12 - the material becomes difficult. This technique involves; On flat material such as concrete runways, starting to; MAINTAIN DOWN PRESSURE; the breaker is running. With experience, the operator will

12 ► MB05 User Manual OPERATION Use a “scoring” method of breaking when cracking the material becomes difficult. This technique involves striking the rock or concrete at several places along a line where you want the crack to occur. Most materials break sooner when struck several places along a line...

Page 13 - BLANK FIRING; Break-through or difficult surface contact results in

MB05 User Manual ◄ 13 OPERATION BLANK FIRING To understand “Blank Firing”, the operator needs to be aware that the tool bit is able to drop down in the lower body cavity, far enough so that the piston cannot strike it, when the tool bit is not in contact with the work surface. “Blank Firing” occurs ...

Page 14 - UNDERWATER USAGE; should be greased at the fitting to reduce wear in the; DO NOT USE UNDERWATER; modifications and specific warranty coverage if you

14 ► MB05 User Manual OPERATION UNDERWATER USAGE Underwater usage of the breaker will cause damage to internal components. Even if the breaker is partially submerged, water is introduced to an area between the tool bit and piston. On the piston down cycle, the water becomes compressed and damages ad...

Page 15 - Check the flow with the hydraulic oil temperature at least 80 °F/27 °C.; PROBLEM; Breaker will not fire.

MB05 User Manual ◄ 15 TROUBLESHOOTING This section describes how to find and resolve problems users may experience. If a situation occurs that is not covered, call your Stanley Customer Service representative for assistance. WARNING Inspecting the tool or installing parts with the hydraulic hoses co...

Page 16 - MAINTENANCE; DAILY MAINTENANCE CHECKS; Check for hydraulic leaks at all fittings and hoses. Re; TOOL STOP AND LOWER BUSHING; and the tool bit can be checked by moving a NEW tool

16 ► MB05 User Manual MAINTENANCE DAILY MAINTENANCE CHECKS Check for loose or missing fasteners. Tighten or replace as needed.Inspect tool retaining pins and pockets for wear. Check for hydraulic leaks at all fittings and hoses. Re - place any defective hoses. Apply grease to the grease fitting in t...

Page 17 - CHARGING THE ACCUMULATOR; breakers. When charging the accumulators, make sure; CHARGE PRESSURE SPECIFICATION

MB05 User Manual ◄ 17 CHARGING THE ACCUMULATOR The tools required to charge the breaker accumulators are the 505232 charge hose assy and the 28257 accu- mulator tester which are used with other Stanley model breakers. When charging the accumulators, make sure the tools and charge valves are clean. D...

Page 18 - WEAR TOLERANCES; to end and again rotated 90° resulting in even longer life.; 0° SLOT ROTATION; not; not; be flipped from end to end.; LOWER BUSHING

18 ► MB05 User Manual WEAR TOLERANCES NEW REJECT LIMIT LOWER BUSHING (Item 32) 2.650 in. / 67.3 mm 2.760 in. / 70.1 mm TOOL STOP (Item 31) A) 2.650 in. / 67.3 mm Inside Diameter A) 2.760 in. / 70.1 mm Inside Diameter B) .400 in. / 10.1 mm Depth B) .280 in. / 7.1 mm Depth RETAINER PIN (Item 35) 1.595...

Page 19 - PROPER CARE OF TOOL BITS; Tool bits are made and heat treated to specification.; TOOL FAILURE NOT COVERED; BLANK FIRING OR FREE RUNNING; that occurs from excessive blank firing.

MB05 User Manual ◄ 19 PROPER CARE OF TOOL BITS METAL-TO-METAL CONTACT Extreme caution should be used to avoid scratches or gouges on the surface of the tool. These areas create a stress concentration Metal-to-Metal Contact point, thus weakening the tool.Another form of metal-to-metal contact is gall...

Page 20 - PRYING

PROPER CARE OF TOOL BITS 20 ► MB05 User Manual In its most extreme forms, the combination of surface damage and severe bending can quickly break even the best working steels.The illustrations below show examples of severe stress breaks. PRYING This is the most common cause of tool failure. Even when...

Page 21 - TOOL FAILURE COVERED UNDER; INTERNAL MATERIAL FLAW; imperfection in the internal material flaw grain. The re; This is the only kind of tool bit failure that is always

PROPER CARE OF TOOL BITS MB05 User Manual ◄ 21 TOOL FAILURE COVERED UNDER WARRANTY INTERNAL MATERIAL FLAW This failure occurs when a foreign material is rolled into the steel during the manufacturing process, causing an imperfection in the internal material flaw grain. The re - sult is an inherent w...

Page 22 - MOIL; on materials with a definite line; BLUNT; This flat type of point is used to

PROPER CARE OF TOOL BITS 22 ► MB05 User Manual Stanley Breakers are available with several different types of tool bits. The most common are the moil, chisel and the blunt. Each of these working steels has its own purpose as described below:To obtain the maximum production from the breaker, it is im...

Page 23 - FLOW TEST PROCEDURES; TEST PROCEDURE; from over flowing the attachments.

MB05 User Manual ◄ 23 FLOW TEST PROCEDURES The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly operate a Stanley attachment.This procedure is generic in form. It is the end users responsibility to ensure that this procedure will work ...

Page 24 - HEAT LOAD TEST; Record the stabilized oil temperature; TROUBLESHOOTING

FLOW TEST PROCEDURES 24 ► MB05 User Manual HEAT LOAD TEST With the installation kit properly installed and adjusted per the above procedure, conduct the heat load test as follows.1. Connect the flow meter between the tool inlet and outlet hoses. 2. With the carrier set in the attachment mode, re - s...

Page 25 - DEFINITION OF TERMS; used to evaluate relief settings and flow ratings at pressure.; IN; The flow of oil supplied to the tool by the V60/V100 valve.; OUT; the flow rate as shown by the flow meter.; Ambient Air Temperature:

MB05 User Manual ◄ 25 DEFINITION OF TERMS Tool: The hydraulic attachment that the auxiliary circuit is intended to power. These may include hydraulic breakers, compactors, shears, etc. Operating Pressure: That pressure at which the tool will naturally operate without influence of out - side pressure...

Page 26 - SPECIFICATIONS; threads and the underside of the tie rod flange.

26 ► MB05 User Manual SPECIFICATIONS NOTE: Weights, dimensions and operating specifications listed on this sheet are subject to change without notice. Where specifications are critical to your application, please consult the dealer. TORQUE TABLE Item No. Illustration Description Apply Ft/Lb Nm 16 Po...

Page 27 - ACCESSORIES; DESCRIPTION; Sleeve Cap Puller and Capscrew 32412.; BASE PLATE BOLT PATTERN

MB05 User Manual ◄ 27 ACCESSORIES DESCRIPTION PART NO. TOOL BITS Conical............................................................................................................................................................... 69863 Chisel, Cross Cut................................................

Page 28 - MB05 POWER CELL ILLUSTRATION

28 ► MB05 User Manual MB05 POWER CELL ILLUSTRATION D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 210.6 SCALE: 0.250 MATER...

Page 29 - MB05 POWER CELL PARTS LIST; SEAL KIT

MB05 User Manual ◄ 29 MB05 POWER CELL PARTS LIST ITEM P/N QTY DESCRIPTION 1 01605 1 O-RING 2 03709 1 HOLLOW HEX PLUG 3 09728 2 PIN RETAINER SPRING 4 09764 2 PIN RETAINER 5 16549 1 DOWEL PIN 6 19095 1 O-RING • 7 22980 2 RETAINER SPRING 8 22993 4 TIE ROD WASHER 9 22998 2 O-RING • 10 24112 3 O-RING • 1...

Page 30 - MB05 HOUSING PARTS

30 ► MB05 User Manual MB05 HOUSING PARTS D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 560.5 SCALE: 0.200 CONFIDENTIAL - ...

Page 31 - MB05 SKID STEER MOUNTING BRKT

MB05 User Manual ◄ 31 1 2 3 6 11 12 13 14 21 22 31 30 32 24 13 14 24 32 30 31 MB05 SKID STEER MOUNTING BRKT ITEM PART NO. QTY DESCRIPTION 1 02773 2 ADAPTER 2 05967 2 STRAIGHT THREAD ELBOW 3 40092 1 COUPLER MALE 6 65811 1 COUPLER FEMALE 11 70476 1 DECAL, “STANLEY” 12 70728 1 BOOM PIN - MB05 13 70729 ...

Page 33 - MB05S05 SKID STEER XCHANGE TOP

MB05 User Manual ◄ 33 MB05S05 SKID STEER XCHANGE TOP D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 857.2 SCALE: 0.200 CON...

Page 34 - Stanley Hydraulic Tools

Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulic.com