Stanley IP16 - Manuals - manualsarea.com

Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS; IMPORTANT

IP16 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS

4 ► IP16 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...

Page 5 - SAFETY PRECAUTIONS

IP16 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...

Page 7 - HOSE SAFETY TAGS; HOSE TYPES

IP16 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...

Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS

8 ► IP16 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...

Page 9 - HTMA / EHTMA REQUIREMENTS

IP16 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Tem...

Page 10 - TOOL OPERATION; COLD WEATHER OPERATION; FILL RESERVOIR; CHECK HYDRAULIC POWER SOURCE; OPERATION

10 ► IP16 User Manual NOTE:High-pressure couplings must be used for the high- pressure connections at the output side of the in- tensifier. 4. Connect the tool to be used (stretcher, cutter, etc,) to the unit. Refer to the applicable Operation Manual for detailed connection procedures. 5. Move the h...

Page 11 - TOOL PROTECTION & CARE

IP16 User Manual ◄ 11 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic sy...

Page 12 - TROUBLESHOOTING

12 ► IP16 User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the intensifier, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the intensifi...

Page 13 - SPECIFICATIONS

IP16 User Manual ◄ 13 Output Pressure ............................................................................................................................10,000 psi/700 Bar Input Pressure ...........................................................................................................

Page 14 - IP16 PARTS ILLUSTRATION

Page 15 - IP16 PARTS LIST

IP16 User Manual ◄ 15 ITEM PART NO. QTY DESCRIPTION 09853 1 MOTOR ASSY (INCL ITEMS 1–15) 1 09868 1 MOTOR HOUSING (INCL ITEM 2) 2 05207 1 BUSHING 3 13996 2 O-RING 1/2 × 11/18 × 3/32 * 4 01257 1 O-RING 3-1/2 × 3-5/8 × 1/16 * 5 05641 1 O-RING 2-3/8 × 2-1/2 × 1/16 * 6 09594 1 GEROTOR 7 09839 1 GEROTOR B...