Page 2 - All; DECLARATION OF CONFORMITY
2 ► HD45 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...
Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS; IMPORTANT
HD45 User Manual ◄ 3 DECLARATION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS ....................................................................................................................
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS
4 ► HD45 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
HD45 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...
Page 6 - Lwa
6 ► HD45 User Manual The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. NOTE: THE INFORMATION LISTED ON THE...
Page 7 - HOSE SAFETY TAGS; HOSE TYPES
HD45 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS
8 ► HD45 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 9 - HTMA / EHTMA REQUIREMENTS
HD45 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat ...
Page 10 - PREOPERATION PROCEDURES; CHECK POWER SOURCE; BIT INSTALLATION; CONNECT HOSES; DRILL OPERATION; OPERATION
10 ► HD45 User Manual PREOPERATION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 7-9 gpm/26-34 lpm at 1500-2000 psi/105- 140 bar. 2. Make certain that the hydraulic power source is equipped with a relief val...
Page 11 - COLD WEATHER OPERATION; UNDERWATER MODEL
HD45 User Manual ◄ 11 COLD WEATHER OPERATION If the drill is to be used during cold weather, preheat the hydraulic fluid at low engine speed. When using the normally recommended fluids, fluid tempera ture should be at or above 50 °F/10 °C (400 SSU/ 82 centistokes) before use.Damage to the hydraulic ...
Page 12 - GENERAL SERVICE NOTES; ACCUMULATOR CHARGING; CHARGING THE ACCUMULATOR
12 ► HD45 User Manual 3. Adjust the regulator to the charging pressure of 600 psi/42 bar. NOTE: It may be necessary to set the gauge at 650-700 psi/45-48 bar to overcome any pressure drop through the charging system. 4. Open the valve on the charging assembly hose. 5. IMPORTANT If the underwater mod...
Page 14 - TOOL PROTECTION & CARE
14 ► HD45 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic ...
Page 15 - TROUBLESHOOTING
HD45 User Manual ◄ 15 Problem Cause Solution Drill does not run. Power unit not functioning Check power unit for proper flow and pressure (7–9 gpm/26–34 lpm, 1500– 2000 psi/104–140 bar). Couplers or hoses blocked. Remove restriction. Flow direction reversed. Pressure and return lined hoses reversed ...
Page 16 - ACCESSORIES; SPECIFICATIONS
16 ► HD45 User Manual Operating Pressure ........................................................................................................1500-2000 psi / 105-140 bar Flow Range .......................................................................................................................
Page 17 - HD45 PARTS ILLUSTRATION
Page 18 - HD45 PARTS LIST
18 ► HD45 User Manual ITEM NO. PART NO. QTY. DESCRIPTION 1 07483 1 HANDLE 11358 1 HANDLE (HD4511001, HD4531001 ONLY) 2 04371 1 TRIGGER 3 04077 1 VALVE SPOOL, OC 04593 1 VALVE SPOOL, CC 4 20499 1 CHARGING VALVE 5 00844 2 SPIROL PIN, 1/4 × 1/2 6 04372 2 CAPSCREW 7 04932 2 SIDE ROD 8 04374 2 LOCK NUT 9...
Page 19 - UNDERWATER TOOLS DEPTH GUIDELINE; Operation Overview; Diver; Recommended Hose Diameters
HD45 User Manual ◄ 19 For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive...