Stanley EP30 - Manuals - manualsarea.com

Page 3 - TABLE OF CONTENTS; SERIOUS INJURY OR DEATH COULD RESULT FROM THE; WARNING; IMPORTANT

3 TABLE OF CONTENTS SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warnin...

Page 4 - Hydraulic Tools; All

4 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: J...

Page 5 - LOCAL SAFETY REGULATIONS; DANGER; NOTICE; CAUTION; SAFETY SYMBOLS

5 Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This safety alert and signal word indicate an imminently hazardou...

Page 6 - SAFETY PRECAUTIONS

6 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general...

Page 7 - GENERAL PROTECTION; INITIAL SETUP AND BATTERY CHARGING

7 WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON TOP OF THE BATTERIES. REMOVE THE BATTERY BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries. Avoid battery explosions by keeping ciga...

Page 8 - PREPARE THE RAIL SURFACE; PLACING THE GROUNDING CABLE; OPERATION; CONNECTIONS

8 OPERATION PREPARE THE RAIL SURFACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamination at the points wh...

Page 9 - Dial; LOADING PIN AND RING; SET CONTROL FOR PIN SIZE

9 OPERATION Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push fit" to the gun. To remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut. Place an open end wrench over the nut and ...

Page 11 - EQUIPMENT MAINTENANCE & CARE

11 • Check that the pin holder is not burnt or not holding the pin tightly. If not, remove the ring holder, clean all the parts and squeeze the fingers of the pin holder together. • Check the cables on the gun from time to time for damage. Replace as required. • Check that the lift level is correct ...

Page 12 - TROUBLESHOOTING

12 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Brazing pin does not ignite or does not ignite long enough. Batteries not charged or are defective. Test batteries for proper charge. Replace and/or charge as necessary. Blown fuse. Check fuses. Magnetic ground faulty. Check that surface magnetic ground is a...

Page 14 - CERAMIC RINGS; ACCESSORIES

14 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set for 8-9,5 mm brazing pin...

Page 15 - BONDING CABLE WITH LUGS; ACCESSORIES Continued:

15 BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm long 35836 39705 Bond Wire 16"...

Page 16 - Grinder Abrasives

16 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special DC plug. 47320 Inverter 12V DC-11...

Page 17 - CABLES; GRINDER

17 CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable for Grinding_________________________ 35819 Extension Cable for Ground__________________________ 41768 Adapter, Charging______________...

Page 18 - GUNS; Plugs; Tools

18 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ ACCESSORIES Continued: Plugs Part No. Description 35823 Plug Male Grinder 4-Pin______________ 65831 Plug Male Controller Gun 3-Pin______________ 66696 P...

Page 19 - Electronic box for EP30 XC; EP30 PARTS ILLUSTRATION

19 A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34. Resistor & Circuit Board Unit Assembled and precalibrated EP30 PARTS ILLUSTRATION...

Page 20 - EP30 PARTS LIST

20 EP30 PARTS LIST Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELAY 05 66840 1 CIRCUIT BOARD MOUNTING PLATE 06 66841 1 RESISTOR MOUNTING PLATE 07 66698 1 RESISTOR ASSY W/CABLE 08 66843 1 YELLOW LED LENS 09 1 RED LED LENS 10 66694 1 K...