Stanley DS06 - Manuals

6 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general...

8 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. TOOL STICKERS & TAGS 12412Warning Decal D A N G E ...

9 HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows: ➊ Certifi ed non-conductive ➋ Wire-braided (conductive) ➌ Fabric-braided (not certifi ed or labeled non-conductive) Hose ➊ listed above is the only hose authorized for use near electrical conductors. Hose...

10 HTMA REQUIREMENTS FLOW RATE TOOL OPERATING PRESSURE(at the power supply outlet) SYSTEM RELIEF VALVE SETTING(at the power supply outlet) MAXIMUM BACK PRESSURE(at tool end of the return hose) Measured at a max. fl uid viscosity of:(at min. operating temperature) TEMPERATURESuffi cient heat rejectio...

11 PREOPERTION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated fl ow meter and pressure gauge, make sure the hydraulic power source develops a fl ow of 7-9 gpm/26-34 lpm for the 8 gpm model and 4-6 gpm/15-23 lpm for the 5 gpm model at 2000 psi/140 bar. 2. Make certain that the power source is ...

12 2. Make sure the bar attaching nuts are fully tightened and the chain guard is in place. Figure 2. Maximum Chain Clearance CHECK CHAIN SEGMENT WEAR 1. Using adjustable calipers, measure several chain seg-ments as illustrated in Figure 3. Figure 3. Chain Segment Wear 2. If the average measurement ...

13 TYPES OF CUTS The DS06 can be operated using the types of cuts shown in Figure 5. When making cuts: Figure 5. Types of Cuts (chain guard removed for clarity) 1. Do not use a cutting force in excess of 45 lbs/20 kg. Excessive force causes the chain to slow down or stall and causes premature wear o...

14 CHAIN TENSION ADJUSTMENT Correct chain tension is very important throughout the life of the chain. Check the chain tension often during use (when the chain saw is stopped and the saw bar and chain have cooled off). The chain should move easily around the saw bar when pulled by hand. To adjust the...

15 Figure 13. Inserting the Chain 3. Position the rivet head you want removed directly under the chainbreaker punch and then pull the handle down far enough to remove the rivet (Figure 14). Do not use exces-sive force. Figure 14. Removing a Rivet Figure 10. Exposed Drive Link Tang SERVICING THE CHAI...

17 4. turn the rivet spinner crank a few times to center the rivet hub in the spinner anvil (Figure 20). Figure 20. Centering the Rivet Hub 5. Apply a few drops of oil to the rivet hub (Figure 21). Figure 21. Applying the Oil 6. Turn the spinner crank while slowly running the take-up handle inward (...

19 TOOL EQUIPMENT & CARE • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic...

20 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the correct hydraulic fl ow and pressure to the tool as listed in t...

23 SERVICE INSTRUCTIONS PRIOR TO DISASSEMBLY Clean exterior of the tool. Obtain a seal kit so that all seals exposed during disas-sembly can be replaced. ON-OFF VALVE SERVICING TRIGGER (28) AND SAFETY CATCH (30) REMOVAL & INSTALLATION 1. Drive the roll pins (20) out of the handle assembly using ...

24 SERVICE INSTRUCTIONS MOTOR SERVICING 1. Remove the 2 nuts (51) and then lift off the chain guard (50). 2. Lift off the bar (61) and chain (73). If it is necessary to take tension off the bar and chain, turn the screw (68) counter clockwise. For Diamond Saws with Serial Number 357 and above, follo...

25 SERVICE INSTRUCTIONS groove should be smooth as should the rest of the fl at surface. The bore for the shaft seal should be smooth or oil leakage may occur. GEAR HOUSING Shake the gear housing and the two seal check balls (not shown) should rattle. If the seal balls do not rattle then they are pro...

27 DS06 PARTS ILLUSTRATION For Serial Numbers 357 and Above. 54 99

28 DS06 PARTS LIST Item No. Part No. Qty Description 1 00753 8 HSHCS 10-24 UNC x 1-1/4 2 33445 1 Name Tag 3 1120711206 1 Circuit “D” Decal (8 gpm Model)Circtuit “C” Decal (5 gpm Model) 4 07652 1 Rear Gear Housing Assy. (Incl. Items 5-6), 8 gpm Model Only 07834 1 Rear Gear Housing Assy. (Incl. Items ...

31 DIAMOND CHAIN APPLICATIONS Model Bar Length P/N Correct Applications Ultra-Ultra- Pinnacle-Pinnacle- 13 inch Very hard aggregate concretes (fl int, chert, granite, etc). Heavy steel reinforcing, 5/8 inch/16 mm diameter and larger. Medium/hard aggre-gate concretes (granite, quartz, river rock, etc)...

32 Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi ...