Stanley CT04 - Manuals - manualsarea.com

Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS; IMPORTANT

CT04 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS

4 ► CT04 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...

Page 5 - SAFETY PRECAUTIONS

CT04 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...

Page 7 - HOSE SAFETY TAGS; HOSE TYPES

CT04 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...

Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS

8 ► CT04 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...

Page 9 - HTMA / EHTMA REQUIREMENTS

CT04 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Tem...

Page 10 - DIE INSTALLATION; SETUP AND TEST; TO CHANGE THE CURRENT SETTING:; OPERATION

10 ► CT04 User Manual 2. Loosen the 2 setscrews on the cylinder.3. Turn the adapter until it stops: • Counter Clockwise (CCW) to change to closed center (creates gap) • Clockwise (CW) to change to open center (clos- es gap) 4. Tighten the two setscrews. DIE INSTALLATION Each crimping head has two di...

Page 12 - CONNECT HOSES; TOOL RELIEF VALVE ADJUSTMENT; CONDUCTOR PREPARATION

12 ► CT04 User Manual The hydraulic fluid temperature should be at least 80 °F/27 °C for this test. CONNECT HOSES 1. Wipe all hose couplers with a clean, lint-free cloth before making connections. 2. Connect hoses from the hydraulic power source to the tool fittings or quick disconnects. It is good ...

Page 13 - SHUTDOWN; COLD WEATHER OPERATION; STORAGE

CT04 User Manual ◄ 13 SHUTDOWN 1. Move the hydraulic system control valve to the OFF position. 2. Disconnect the hydraulic hoses from the tool - first the input (supply) hose, then the output (return) hose. 3. Insert plugs in the hose ends, couplers or tool ports, as applicable. 4. Wipe the tool tho...

Page 14 - TOOL PROTECTION & CARE

14 ► CT04 User Manual NOTICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupl...

Page 15 - TROUBLESHOOTING

CT04 User Manual ◄ 15 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the grinder as lis...

Page 16 - SPECIFICATIONS

16 ► CT04 User Manual Capacity ........................................................................................................................................ #6 - 4/0 Conductor Crimping Force .......................................................................................... 4.4 ton...

Page 17 - CT04 ILLUSTRATION

Page 18 - CT04 PARTS LIST

18 ► CT04 User Manual ITEM NO. PART NO. QTY DESCRIPTION 1 00118 1 RETAINING RING 2 00144 12 HSHCS 3 07626 2 O-RING ■ 4 09330 1 O-RING ■ 5 00294 1 O-RING ■ 6 00360 1 O-RING ■ 7 00831 1 ROD WIPER■ 8 00936 1 ADAPTER 9 01259 1 O-RING ■ 10 01534 1 ROLL PIN 11 01608 4 STEEL BALL 12 01809 1 VALVE SPOOL 13 ...