Page 2 - Hydraulic Tools; All; DECLARATION OF CONFORMITY
2 ► CO25 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS - ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je sou...
Page 3 - SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING; IMPORTANT
CO25 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION; SAFETY SYMBOLS
4 ► CO25 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
CO25 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before...
Page 7 - Lwa
CO25 User Manual ◄ 7 The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. SAFETY TAG P/N 15875 (Shown smaller...
Page 8 - HOSE SAFETY TAGS; HOSE TYPES
8 ► CO25 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 9 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS
CO25 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 10 - HTMA / EHTMA REQUIREMENTS
10 ► CO25 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat...
Page 11 - PREOPERATION PROCEDURES; CHECK THE POWER SOURCE; TOOL OPERATION; STARTUP
CO25 User Manual ◄ 11 PREOPERATION PROCEDURES CHECK THE POWER SOURCE Careful inspection of the tool and hydraulic system before startup is important for safe, reliable operation of the tool. 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of ...
Page 12 - GENERAL OPERATION; WET CUTTING; SHUTDOWN; OPERATION
12 ► CO25 User Manual If excessive vibration or any other defect is detected, stop the tool immediately and determine the cause. Do not use the tool until the problem is corrected. GENERAL OPERATION HANDHELD CONFIGURATION: 1. Whenever possible, clamp or hold down the work and support it securely on ...
Page 13 - PERIODIC MAINTENANCE; CARE AND STORAGE
CO25 User Manual ◄ 13 PERIODIC MAINTENANCE For maximum performance and reliability of the tool, peri-odically check the following components. THRUST COLLAR AND INSIDE/OUTSIDE COLLAR INSPECTION Periodically inspect the thrust collar for damage when you remove the cut-off wheel (refer to Cutoff Wheel ...
Page 14 - CUTOFF WHEEL REPLACEMENT; COLD WEATHER OPERATION
14 ► CO25 User Manual CUTOFF WHEEL REPLACEMENT 1. Move the hydraulic system control valve to the Off posi- tion. 2. Disconnect the hydraulic hoses from the tool (first the input (supply) hose, then the output (return) hose). 3. Install the inside collar and blotter, rotate the collar to align the sl...
Page 15 - TOOL PROTECTION & CARE
CO25 User Manual ◄ 15 NOTICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncouplin...
Page 16 - TROUBLESHOOTING
16 ► CO25 User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag- nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as list...
Page 17 - ACCESSORIES; SPECIFICATIONS
CO25 User Manual ◄ 17 Wheel Capacity .............................................................................................................................................14-inch/15.6 cm Weight ......................................................................................................
Page 18 - PARTS ILLUSTRATION
18 ► CO25 User Manual For Parts to Handle Extension Kit, See Accessories on Page 17 D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEI...
Page 19 - PARTS LIST
CO25 User Manual ◄ 19 • Denotes Part in Seal Kit I t e m No. Part No. Qty Description 1 00112 1 QUAD RING* 2 00175 4 O-RING* 3 00563 1 ROLL PIN 4 00720 1 SETSCREW 5 00772 1 WOODRUFF KEY 7 01594 2 WASHER 8 01604 2 O-RING* 9 01714 1 HEX JAM NUT CCW (RH) 03012 1 HEX JAM NUT CW (LH) 10 02649 3 HANDLE BA...