Stanley BR40 - Manuals - manualsarea.com

Page 2 - All

2 ► BR40 User Manual DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAzIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der...

Page 3 - TABLE OF CONTENTS; WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT

BR40 User Manual ◄ 3 TABLE OF CONTENTS SERVICING THE STANLEY HYDRAULIC BREAKER. This manual contains safety, operation, and routine mainte- nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine main- tenance, must be performed by an authorized a...

Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE

4 ► BR40 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety...

Page 5 - SAFETY PRECAUTIONS

BR40 User Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating...

Page 8 - HOSE TYPES; HOSE SAFETY TAGS

8 ► BR40 User Manual HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: C...

Page 9 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations

BR40 User Manual ◄ 9 HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. w orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ...

Page 10 - HTMA REQUIREMENTS; TOOL CATEGORY; TYPE II; TYPE RR

10 ► BR40 User Manual HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE III TYPE RR FloW RaTe 4–6 gpm (15–23 lpm) 7–9 gpm (26–34 lpm) 11–13 gpm (42–49 lpm) 9–10.5 gpm (34–40 lpm) TOOL OPERATING PRESSURE (At the power supply outlet) 2000 psi (145–155 bar) 2000 psi (138...

Page 11 - OPERATION; COLD WEATHER OPERATION; CHECK POWER SOURCE; OPERATION PROCEDURES

BR40 User Manual ◄ 11 OPERATION NOTE:Partially depressing the trigger allows the tool to run at slow speed. Slow-speed operation permits easier starting of the tool bit into the work surface. 5. To start, break an opening (hole) in the center of the surface. After making a hole, break portions of th...

Page 12 - TOOL PROTECTION & CARE

12 ► BR40 User Manual TOOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overhe...

Page 13 - TROUBLESHOOTING

BR40 User Manual ◄ 13 TROUBLESHOOTING PROBLEM CAUSE REMEDY Tool does not run. Power unit not functioning. Check power unit for proper flow and pressure (4–6 gpm/15–23 lpm, 1300– 2000 psi/90–140 bar. Couplers or hoses blocked. Remove restriction. Pressure and return line hoses reversed at ports. Be s...

Page 14 - CHARGING THE ACCUMULATOR; ACCUMULATOR TESTING; ACCUMULATOR CHARGING

14 ► BR40 User Manual CHARGING THE ACCUMULATOR ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip- ment is required: • 31254 Charge Kit: which includes the following. – Accumulator Tester (Part Number 02835). – Charging Assembly (P/N 15304, includes a liq- uid fille...

Page 15 - Charging the Accumulator (

BR40 User Manual ◄ 15 CHARGING THE ACCUMULATOR GAUGE CHUCK TESTER CHARGING VALVE CW ACCUMULATOR TESTER ( P/N 02835 ) Figure 2 LOCATION OF CHARGING VALVE GAUGE CHUCK TESTER CHARGING VALVE CW ACCUMULATOR TESTER ( P/N 02835 ) Figure 2 LOCATION OF CHARGING VALVE Liquid Filled Gauge w/Snub Valve Nitrogen...

Page 16 - SPECIFICATIONS; ACCESSORIES

16 ► BR40 User Manual SPECIFICATIONS Pressure Range................................................................................................................ 1300–2000 psi/90–140 bar Flow Range .......................................................................................................

Page 17 - BR40 T-HANDLE PARTS ILLUSTRATION

BR40 User Manual ◄ 17 BR40 T-HANDLE PARTS ILLUSTRATION

Page 18 - BR40 T-HANDLE PARTS LIST

18 ► BR40 User Manual BR40 T-HANDLE PARTS LIST ITEM PART NO. QTY DESCRIPTION 1 03971 1 COUPLER SET 2 — — NO ITEM 3 02900 2 ROLL PIN 4 01652 2 ALTERNATE HOSE ASSY. – 12 INCH. 5 12832 1 ORIFICE PLUG 6 01605 2 o-Ring (inCl W/ iTem 4) 7 04058 1 SPRING 8 04077 1 VALVE SPOOL 9 04057 1 BUSHING 07699 1 BUSH...

Page 19 - BR40 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION

BR40 User Manual ◄ 19 BR40 PARTS BR40 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION

Page 20 - BR40 PARTS LIST

20 ► BR40 User Manual BR40 PARTS LIST ITEM PART NO. QTY DESCRIPTION 1 03971 1 COUPLER SET 2 — — NO ITEM 3 02900 2 ROLL PIN 4 01652 2 HOSE ASSEMBLY, 12 INCH 5 — — NO ITEM 6 01605 2 o-Ring (inCl WiTH iTem 4) 7 04058 1 SPRING 8 20515 1 VALVE SPOOL 9 04057 1 BUSHING 10 00293 1 O-RING, 11/16 × 7/8 × 3/32...