Stanley AL35 - Manuals

Stanley AL35 – Manual in PDF format online.

Manuals:

Manual

Manual Stanley AL35

Summary

Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT; TABLE OF CONTENTS

AL35 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS

4 ► AL35 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...

Page 5 - SAFETY PRECAUTIONS

AL35 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...

Page 6 - The AL35 alternator is an open‐center hy‐

6 ► AL35 User Manual • Do not start the alternator with electrical loads con- nected and in a power “ON” state. • Ensure that the alternator is at operating speed/volt- age before connecting an electrical load. • Only use hydraulic hose labeled and certified as non-conductive when using hydraulic to...

Page 7 - D A N G E R

AL35 User Manual ◄ 7 SAFETY TAG P/N 15875 (Shown smaller then actual size) D A N G E R D A N G E R READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT. USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TO...

Page 8 - Certified non-conductive; Wire‐braided; Fabric‐braided; HOSE SAFETY TAGS; THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON‐CONDUCTIVE” HOSE; HOSE TYPES

8 ► AL35 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...

Page 9 - Tool to Hydraulic Circuit Hose Recommendations; All hydraulic hose must meet or exceed; HOSE RECOMMENDATIONS

AL35 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...

Page 10 - HTMA / EHTMA REQUIREMENTS

10 ► AL35 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat...

Page 11 - OPERATION PROCEDURES; Output voltage is proportional to the RPM of the hy; FLASHING THE FIELD; Do not reverse the polarity of the leads. This may; PRE‐OPERATION PROCEDURES; ELECTRICAL GROUND; crease within the hoses may make them difficult to; OPERATION

AL35 User Manual ◄ 11 OPERATION PROCEDURES 1. Observe all safety precautions. 2. CAUTION Do not connect or otherwise apply power to an electrical load until the alternator has come up to speed. Move the hydraulic circuit control to the “ON” posi- tion. As the alternator comes up to speed, a maxi- mu...

Page 12 - PREVENTATIVE MAINTENANCE; IN DIRTY OR MOIST ENVIRONMENTS; 0 DAY INTERVALS; IN CLEAN, DRY ENVIRONMENTS; 2 MONTH INTERVALS; COLD WEATHER OPERATION

12 ► AL35 User Manual PREVENTATIVE MAINTENANCE SCHEDULE IN DIRTY OR MOIST ENVIRONMENTS 90 DAY INTERVALS If the unit is operated or stored in a dirty, moist, or salt moisture environment, the electrical contacts, rotor and stator should be inspected and cleaned every 90 days or more frequently as dee...

Page 13 - TOOL PROTECTION & CARE

AL35 User Manual ◄ 13 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic ...

Page 14 - PROBLEM; TROUBLESHOOTING

14 ► AL35 User Manual PROBLEM CAUSE REMEDY Tool does not run. Power unit not functioning. Check power unit for power flow and pressure (7-9 gpm/26-34 lpm, 2000 psi/140 bar. Couplers or hoses blocked. Remove restriction. Hyrevz motor failure. Inspect and repair. Hydraulic lines not connected. Connect...

Page 15 - SPECIFICATIONS

AL35 User Manual ◄ 15 The AL35 is a hydraulic motor powered electrical alternator, designed to provide power for lights, small power tools, and small appliances. It produces 3500 watts of power at a nominal 120/240 volts AC single phase at 60 Hz frequency. The unit requires hydraulic power delivered...

Page 16 - AL35 ALTERNATOR; AL35 PARTS ILLUSTRATION

16 ► AL35 User Manual 2 4 3 2 5 21 22 16 1 7 8 9 3 14 13 12 6 15 17 18 19 20 22 21 23 25 24 27 40 36 37 35 42 39 21 22 20 32 43 31 10 28 30 26 41 38 AL35 ALTERNATOR August 1998 AL35 PARTS ILLUSTRATION

Page 17 - AL35 PARTS LIST

AL35 User Manual ◄ 17 ITEM PART NO. QTY DESCRIPTION 1 15100 1 VOLTMETER 2 COM* 4 PHILLIPS HEAD MACHINE SCREW 3 COM* 4 WASHER 4 1 RECEPTACLE PANEL 5 15101 1 RECEPTACLE, 30 A, 120 V 6 15103 1 RECEPTACLE, 15 A, 240 V 7 — — INCLUDED WITH ITEM 1 8 15106 1 CIRCUIT BREAKER, 30 A 9 35235 1 CAPACITOR 10 0573...

Page 18 - AL35 MOTOR PARTS ILLUSTRATION

18 ► AL35 User Manual ITEM PART NO. QTY DESCRIPTION 1 00120 8 CAPSCREW, 1/4‑20 × 2-1/4 HSH 2 07386 1 GEAR HOUSING ASSEMBLY (INCLUDES ITEMS 3 & 4) 3 00713 2 DOWEL PIN 4 06316 4 BUSHING 5 00178 1 O-RING * 6 73309 1 IDLER SHAFT 7 06853 2 DRIVE GEAR 9 21432 BEARING HOUSING ASSEMBLY (INCLUDES ITEM 4)...

Page 19 - AL35 WIRING DIAGRAM

AL35 User Manual ◄ 19 CAPACITOR TO FRAME 6 GND 5 GOLD GOLD GOLD SILVER 4 3 2 2 1 1 1 2 3 4 5 6 7 8 9 14 AWG BLK(P) 1 14 AWG BLK(P) 2 14 AWG WHT(P) 3 14 AWG WHT(P) 4 14 AWG WHT(P) 5 14 AWG BLK(P) 6 14 AWG GRN(P) 8 14 AWG GRN J1 P1 16 AWG RED 16 AWG RED G X W 14 AWG GR N 14 AWG WH T 14 AWG BL K 14 AWG...