Page 3 - CONTENTS
4 PART ONE - OWNER’S OPERATING INSTRUCTIONS 4 SECTION 1/START-UP PROCEDURES 4 Before Start-Up 5 Operating Instructions 6 After Start-up 6 SECTION 2/CAUTION 6 SECTION 3/MAINTENANCE AND CARE PROCEDURES Pool & Spa Water Chemistry 7 PART TWO - INSTALLATION/SERVICE INSTRUCTIONS 7 SECTION 1/RECEIVING ...
Page 4 - PART ONE - OWNER’S OPERATING INSTRUCTIONS; FOR YOUR SAFETY - READ BEFORE OPERATING; OPERATING INSTRUCTIONS AND SHUT-OFF PROCEDURES
PART ONE - OWNER’S OPERATING INSTRUCTIONS FOR YOUR SAFETY - READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAYRESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SECTION 1/START-UP PROCEDURES BEFORE START-UP BURNERS Clean main burners and a...
Page 5 - OPERATING INSTRUCTIONS
5 1. STOP! Read the safety information on the preceeding page. 2. Set the thermostat on the lowest setting. 3. Turn off all electric power to the appliance. 4. Remove heater door panel. 5. This appliance is equipped with an ignition devicewhich automatically lights the pilot. Do not try to lightthe ...
Page 7 - SECTION 1/RECEIVING EQUIPMENT; CALIFORNIA PROPOSITION 65 WARNING:; PART TWO - INSTALLATION/SERVICE INSTRUCTIONS
5. On indoor heater, clean room air intake openings toensure adequate flow of combustion and ventilation air. CAUTION: Combustion air must not be contaminated bycorrosive chemical fumes which can damage the heaterand void the warranty. 6. Keep air around heater clear and free from com-bustible mater...
Page 8 - HIGH WIND CONDITIONS; In areas where high winds are fre-; OUTDOOR HEATERS; Installation must be in accordance with local codes,; BASE INSTALLATION; Heater must be mounted on a level base, such as; CLEARANCES; ALL HEATERS
4 foot Minimum 4 foot Minimum 1 foot Minimum 4 foot Minimum 3 foot Minimum 10 foot Minimum Forced Air Inlet 12" Minimum 12" Minimum 4" Minimum HEA TER Sheet Metal 24 Gauge 8 HIGH WIND CONDITIONS (OUTDOOR UNITS ONLY) In areas where high winds are fre- quent, it may be necessary to locate ...
Page 10 - ANSI
As much as possible avoid long horizontal runs of vent pipe and too many elbows. If installation requireshorizontal non-vertical runs, the vent pipe must have aminimum of 1/4 inch per foot rise and should be supportedat not less than five foot intervals. Plumbers tape,crisscrossed, will serve to spa...
Page 11 - GAS SUPPLY CONNECTIONS
GAS SUPPLY CONNECTIONS Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut off valve locatedoutside the heater jacket. All gas piping should be testedafter installation in accordance with local codes. MANUAL SHUT OFF VALVE GAS INLET HEATER JACKET SEDIMENT GAS TRA...
Page 12 - PLUMBING FOR WATER CONNECTIONS; When 2” piping is used into the heater, this; DO NOT
PIPE SIZING FOR GAS CONNECTIONS MAXIMUM EQUIVALENT PIPE LENGTH Natural gas 1000 BTU/Ft .60 Specific Gravity @ 0.5 in. W.C. Pressure Drop Propane Gas 2500 BTU/Ft 1.53 Specific Gravity @ 0.6 in. W.C. Pressure Drop 1/2” 1” 1-1/4” 1-1/2” 2” 2-1/2” N P N P N P N P N P N P 5 1 4 - 10 15 35 65 150 130 360 ...
Page 14 - To avoid water damage or scalding due to valve; ELECTRICAL WIRING; The Electronic Intermittent Ignition Device automati-
To avoid water damage or scalding due to valve operation, drain pipe must be connected to valve outletand run to a safe place of discharge. Drain pipe must bethe same size as the valve discharge connection through-out its entire length and must pitch downward from thevalve. No shutoff valve shall be...
Page 19 - SECTION 4/SERVICING INSRUCTIONS; General Location of Controls
CONTROLS/ADJUSTMENTS/REPLACEMENTS THERMOSTAT The heater is built with a single mechanical thermo- stat, located in the front panel above the door. Thethermostat maybe set for any desired pool or spatemperature TEMPERATURESENSOR MECHANICALTHERMOSTAT Fig. # 8060.1 TYPICAL COMFORTABLESPA TEMPERATURERAN...
Page 20 - ADJUSTMENT KNOB
PRESSURE SWITCH The pressure switch, or heater actuator, ensures that the heater operates only when the filter pump is inoperation. It is factory set at 1.75 PSI for deck levelinstallations. When the heater is located below the levelof the spa or pool it may be necessary to reset thepressure switch ...
Page 21 - If the heat exchanger is sooted badly, the burner
GAS VALVE REMOVAL 1. Shut off gas supply to the heater. Remove gaspiping to gas valve inlet. 2. Disconnect wires, pilot tubing and bleed line, ifrequired. 3. Turn vertical gas pipe from manifold slightlyand unscrew gas valve. 4. Reverse above procedure to re-install. MAIN BURNER AND ORIFICE REMOVAL ...
Page 22 - In extreme cases it may be necessary to remove; REFACTORY PANELS TOP VIEW
22 Shut gas and power off to the unit, close the system off and drain the heater. Remove the draft diverter.Remove the access panel and jacket top. Lift fluecollector off. Remove “V” baffles over tube(s) to bereplaced. If no pipe unions have been provided, use theheader as a union, remove the flange...
Page 23 - SECTION 5/TROUBLESHOOTING GUIDE; IMPORTANT NOTICE
23 SECTION 5/TROUBLESHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installationof this type of heating equipment and related system components. Installation and service personnel may be required...
Page 25 - WARNING; HIGH VOLTAGE; Intermittent Pilot System; TROUBLESHOOTING HONEYWELL S8600; START; ELECTRICAL
12345678901234567890123456789012123456789012345678901234567890121 12345678901234567890123456789012123456789012345678901234567890121 12345678901234567890123456789012123456789012345678901234567890121 12345678901234567890123456789012123456789012345678901234567890121 123456789012345678901234567890121234...
Page 26 - SECTION 6/REPLACEMENT PARTS LIST; Any part returned for replacement under standard
26 SECTION 6/REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that youstate the model number, serial number and type of gaswhen applicable. Any part returned for replacement under standard company warranties must be properly tagged with RAYPAKreturn parts tag, completely fille...
Page 27 - this page is empty