Raypak P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, C-R185BL to C-R405BL - Manual

Raypak P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, C-R185BL to C-R405BL

Raypak P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, C-R185BL to C-R405BL – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

1 Page 1
2 Page 2
3 Page 3
4 Page 4
5 Page 5
6 Page 6
7 Page 7
8 Page 8
9 Page 9
10 Page 10
11 Page 11
12 Page 12
13 Page 13
14 Page 14
15 Page 15
16 Page 16
17 Page 17
18 Page 18
19 Page 19
20 Page 20
21 Page 21
22 Page 22
23 Page 23
24 Page 24
25 Page 25
26 Page 26
27 Page 27
28 Page 28
29 Page 29
30 Page 30
31 Page 31
32 Page 32
33 Page 33
34 Page 34
35 Page 35
36 Page 36
37 Page 37
38 Page 38
39 Page 39
40 Page 40
41 Page 41
42 Page 42
43 Page 43
44 Page 44
45 Page 45
46 Page 46
47 Page 47
48 Page 48
49 Page 49
50 Page 50
51 Page 51
52 Page 52
Page: / 52

Table of Contents:

  • Page 3 – CONTENTS; Manually Lighted Pilots MV
  • Page 4 – ON
  • Page 5 – MILLIVOLT SYSTEM; GAS CONTROL KNOB SHOWN IN OFF POSITION
  • Page 6 – ELECTRONIC IGNITIONS SYSTEMS
  • Page 7 – VISUAL INSPECTION; MAIN BURNER FLAME; WATER PRESSURE SWITCH; Pregnant Women Beware!
  • Page 8 – High chemical concentrates from feeders and; COLD WEATHER OPERATION; Combustion air must not be contaminated; IMPORTANT FREEZE INFORMATION
  • Page 9 – WINTERIZING THE POOL & SPA HEATER; supply to the heater.; Return Header; Disconnect compression; For ASME Heaters only.
  • Page 10 – SECTION 1 - RECEIVING EQUIPMENT; These items are shipped loose inside the carton with the heater:; SECTION 2 - GENERAL SPECIFICATIONS; Ambient Temperature Rating of Heater Components
  • Page 11 – IMPORTANT NOTICE; BASE INSTALLATION; This product contains chemicals known to the State of California; not; be installed; CLEARANCES; SECTION 3 - INSTALLATION INSTRUCTIONS; INDOOR INSTALLATIONS:
  • Page 12 – OUTDOOR HEATER INSTALLATION; HEATER WITH OUTDOOR STACKLESS TOP; For installations in Canada; , pool heaters shall not be
  • Page 13 – OUTDOOR STACK / INDOOR STACK INSTALLATION; OUTDOOR KIT INCLUDES:; ASSEMBLY PROCEDURE
  • Page 16 – SPECIFICATIONS AND DIMENSIONS; For Canada; , no de-rating is required for elevations up to
  • Page 17 – VENT PIPING; As; ANSI; Indoor boilers require a drafthood that; The heater and its manual shut off valve
  • Page 18 – GAS PRESSURE REGULATOR; MILLIVOLT GAS VALVES; PIPE SIZING FOR GAS CONNECTIONS; Low NOx units are not available in propane.
  • Page 19 – discharge side of the filter pump; FLOW RATES; MODEL; Header Flange Nut; POLYMER HEADERS
  • Page 20 – use petroleum base assembly fluids (such as; UNITHERM GOVERNOR OPERATION; NEVER install PVC directly into header
  • Page 21 – PRESSURE RELIEF VALVE INSTALLATION; POLYMER HEADER; INTERNAL AUTOMATIC BY-PASS VALVE; SPRING
  • Page 22 – HEAT EXCHANGER PRESSURE DROP TABLES
  • Page 23 – For ASME Models call your factory representative.; HEAT EXCHANGER REVERSAL PROCEDURE
  • Page 24 – LOW NOx; ELECTRICAL WIRING; NOTE; If it is necessary to replace any of the original; Heater must be electrically grounded and
  • Page 25 – TRANSFORMER WIRING
  • Page 29 – SECTION 4 - SERVICING INSTRUCTIONS; CONTROL PANEL REMOVAL; Caution must be taken not to damage controls or; GENERAL LOCATION OF CONTROLS; KNOB STOP SHOWN ABOVE IS
  • Page 30 – Up; Hold this button and; DIGITAL THERMOSTAT CONTROLS
  • Page 31 – DIAGNOSTICS; STATUS CODES; READING A FAULT; SERVICE WILL FLASH
  • Page 32 – REMOTE CONTROL INSTALLATION AND OPERATION; Electrostatic Discharge (ESD) damage can be caused by direct
  • Page 33 – REMOTE CONTROL WIRING; before
  • Page 34 – Adjustment; If heater is installed outside of the limits shown,
  • Page 35 – If the heat exchanger is sooted badly, the
  • Page 36 – In extreme cases it may be necessary to do; COMBUSTION CHAMBER REMOVAL; REFRACTORY PANELS-TOP VIEW; IMMERSION WELL REPLACEMENT; Well Assembly; SOOT IS COMBUSTIBLE. EXERCISE
  • Page 37 – LOW NOx POOL HEATERS
  • Page 38 – LOW NOx HEATERS; PILOT REMOVAL; IID PILOT; COMBUSTION FAN REMOVAL
  • Page 39 – SECTION 5 - TROUBLESHOOTING GUIDE; * Indicates symptom which usually occurs on initial start-up.
  • Page 40 – only; RAYPAK POOL OR SPA HEATER; Raw Output
  • Page 41 – START; ELECTRICAL (ELECTRONIC IGNITION IID) TROUBLESHOOTING; WARNING; HIGH VOLTAGE
  • Page 42 – DIGITAL CONTROL LOGIC - FLOW CHART
  • Page 43 – To supply you with the correct part it is impor-; SECTION 6 - REPLACEMENT PARTS
  • Page 44 – ILLUSTRATED PARTS LIST
  • Page 45 – Honeywell MV; LOW NOx BURNER TRAY; Honeywell IID Atmospheric units
  • Page 52 – Raypak Canada LTD
Loading the manual

Part No. 240612

CATALOG NO. 6000.52-AK
Effective:

05-01-04

Replaces: 03-15-04

INSTALLATION

AND OPERATING

INSTRUCTIONS

This manual should be maintained in legible condition and kept adjacent to the
heater or kept in a safe place for future reference.

WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.

—

WHAT TO DO IF YOU SMELL GAS
•

Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.

•

If you cannot reach your gas supplier, call the fire department.

—

Installation and service must be performed by a qualified installer, service agency or
the gas supplier.

—

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.

Fig.# 9478

RP2100

SWIMMING POOL
and
SPA HEATER

Atmospheric Models

P-R185B to P-R405B
C-R185B to C-R405B

Low NOx Models

P-R185BL to P-R405BL
C-R185BL to C-R405BL

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 3 - CONTENTS; Manually Lighted Pilots MV

CONTENTS 3 4 PART ONEOWNER'S OPERATING INSTRUCTIONS 4 SECTION 1START-UP PROCEDURES 4 Before Start-Up 5 Lighting Instructions & Shut-Off Procedures- Manually Lighted Pilots MV 6 Operating Instruction & Shut-Off Procedures- Automatically Lighted Pilots IID 7 After Start-Up 7 SECTION 2CAUTION 7...

Page 4 - ON

4 BEFORE START-UP BURNERS Clean main burners, combustion fan and air louvers ofdust, lint and debris. Keep heater area clear and free fromcombustibles, flammable liquids and chemicals. Do notobstruct the flow of combustion and ventilating air. RP2100 DIGITAL IID POLYMER SECTION 1 - START-UP PROCEDUR...

Page 5 - MILLIVOLT SYSTEM; GAS CONTROL KNOB SHOWN IN OFF POSITION

4. Push the gas control knob slightly and turn clockwise to "Off". Do not force. 5. Replace heater door panel. 1. Set the thermostat to the lowest setting.2. Turn On/Off switch to the "Off" position.3. Remove heater door panel. TO TURN OFF GAS TO APPLIANCE A. This appliance has a pil...

Other Raypak Models

All Raypak Other