Raypak 133-4001 - Manual

Raypak 133-4001

Raypak 133-4001 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – CONTENTS
  • Page 4 – WARNING - CALIFORNIA PROPOSITION; WARNINGS—; Pay Attention to These Terms
  • Page 5 – MODEL NUMBER EXAMPLE:; Series; Mechanical Modulation; Application; Boiler rating plate showing model number
  • Page 6 – INSTALLATION; Installation Codes; RECEIVING EQUIPMENT
  • Page 7 – The boiler should be located in an area; Table B: Combustible Floor Shield Ordering; Combustible Base; Combustible floor shield is required when
  • Page 8 – The boiler shall be installed in a space large; Table D: Reduction of Clearances to Protected; Outdoor Boilers; In areas where high winds are frequent, it may be nec-; Combustion and Ventilation Air; Fig. 3: Minimum Distances to Building Openings from
  • Page 9 – Combustion air must not be; Model; Table E: Minimum Net Free Air from Inside Building; Venting; Outdoor Installations; Lower outdoor top onto unit lining up slots in the
  • Page 10 – Indoor Installations; Detail A; Fig. 8: Installing Outdoor Top Detail—Models 514–824
  • Page 11 – Make sure the brackets
  • Page 13 – Vent Piping; Indoor boilers require a drafthood
  • Page 15 – Vent Damper Installation; Where Required; Do not use thermally actuated vent; HORIZONTAL INSTALLATION; Fig. 19: Vent Damper General Wiring Diagram
  • Page 16 – Vent Damper; Normal Operation Summary; Fig. 21: Connection Diagram for Effikal® Vent Damper; Plumbing
  • Page 17 – Table G: Maximum Equivalent Pipe Length; Gas Pressure Regulator; The boiler and its manual shut-off valve
  • Page 18 – MAXIMUM AND MINIMUM FLOW RATES; -PASS HEAT EXCHANGER; Feedwater Regulator; Table H: Maximum and Minimum Flow Rates
  • Page 19 – Fig. 24: Single Boiler Primary/Secondary Piping—Models 133–4001
  • Page 21 – CONTROLS; Economaster Controls; Pump will come on when power is first; Operating Controls; Modes H1 and H5 - Mechanical Modulation; No external control of the valve position is
  • Page 22 – Fig. 28: Mechanical Modulating Valve Location; Mode H2 - Motorized Modulation
  • Page 23 – Limit Controls; Manual-Reset High Limit; Flow switch will not operate if flow is less
  • Page 24 – Field install ground to inside of junction box.; High and Low Gas Pressure; The High Gas Pressure Switch is standard
  • Page 25 – Raypak recommends the use of Ethylene
  • Page 26 – TO TURN OFF GAS TO APPLIANCE
  • Page 28 – VALVE SHOWN IN; Standing Pilot; Fig. 40: Pilot Flame Should Engulf Thermocouple
  • Page 29 – Inspections; Remove top of heater and inspect heat exchanger
  • Page 30 – LOW NOx BOILERS; DETAIL A; Operation
  • Page 31 – Gas Valve Adjustment - Robertshaw; ed to the solenoid valve.; Attach a manometer and check the manifold
  • Page 33 – TROUBLESHOOTING; Electrical—Electronic Ignition IID; Intermittent Pilot System
  • Page 34 – Electrical—Standing Pilot; WARNING—HIGH VOLTAGE:
  • Page 36 – CORRECTIVE ACTION
  • Page 37 – Pumps
  • Page 38 – RAYPAK TUBE CLEANING KIT; Auger with Carbide Tip; Service; Tube Cleaning Procedure; Disconnect wires at gas valve and slide burner; Gas Valve Removal; ing to gas valve inlet.; Main Burner And Orifice Removal
  • Page 39 – HIGH LIMIT
  • Page 41 – Cleaning Flue Gas Passageways; REPLACEMENT PARTS
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INSTALLATION & OPERATING

INSTRUCTIONS

CATALOG NO. 2000.50AH

Effective: 06-27-11

Replaces: 09-16-10

P/N 240035 Rev. 35

This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.

Models 133–4001

Type H

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas

supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

WARNING:

Improper installation, adjustment, alteration, service or maintenance can

cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.

FOR YOUR SAFETY:

Do not store or use gasoline or other flammable vapors and

liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.

Installation and service must be performed by a qualified installer, service agency or
the gas supplier.

Raytherm™

Heating

Boilers

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Summary

Page 3 - CONTENTS

WARNINGS 4 Pay Attention to These Terms 4 MODEL IDENTIFICATION 5 RECEIVING EQUIPMENT 6 CERTIFICATIONS 6 BOILER TYPES 6 Type H1 - Mechanical Modulating 6 Type H2 - Motorized Modulating 6 Type H3 - 2-Stage Controls 6 Type H4 - On-Off Controls 6 Type H5 - Mechanical Modulating 6 Type H9 - 4-Stage 6 INS...

Page 4 - WARNING - CALIFORNIA PROPOSITION; WARNINGS—; Pay Attention to These Terms

4 DANGER: Indicates the presence of immediate hazards which will cause severepersonal injury, death or substantial property damage if ignored. WARNING: Indicates the presence of hazards or unsafe practices which could causesevere personal injury, death or substantial property damage if ignored. CAUT...

Page 5 - MODEL NUMBER EXAMPLE:; Series; Mechanical Modulation; Application; Boiler rating plate showing model number

5 MODEL IDENTIFICATION The model number of a boiler can be found on theSales Order and the boiler's rating plate. The examplebelow identifies what the characters of the model num-ber represent. MODEL NUMBER EXAMPLE: H 3 - 0 5 1 4 A Series Model Size Representative of approximate MBTUH input(Model 05...

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