Page 2 - Contour Pellet Stove; Aladdin Hearth Products
October 10, 2001 2 250-5583 Contour Pellet Stove Aladdin Hearth Products welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, including ‘...
Page 3 - October 10, 2001 3; TABLE OF CONTENTS; Page; CONTOUR Pellet Stove
October 10, 2001 3 250-5583 Contour Pellet Stove TABLE OF CONTENTS Page Safety Label......................................................... 4Safety Label Location.............................................4Clearances to Combustibles................................ 5Floor Protection Requirements....
Page 4 - October 10, 2001 4; SAFETY LABEL; BEHIND
Note 1: In residential installations, when using parts #811-0860, (3" - 3" Top Vent Adapter) and #812-3570 (3" - 6" Offset Adapter), 24 gauge 6" single wall flue connector may be used. Note 2: In manufactured home installation, when using part #811-0860, (3" - 3" Top Vent...
Page 5 - October 10, 2001 5; LISTINGS AND SPECIFICATIONS; The QUADRA-FIRE CONTOUR pellet stove is safety listed; See pages 5 and 9 for mobile home installation; *BTU output will vary, depending on the brand of; DIMENSIONS
October 10, 2001 5 250-5583 Contour Pellet Stove LISTINGS AND SPECIFICATIONS The QUADRA-FIRE CONTOUR pellet stove is safety listed with OMNI-Test Labs, Inc., Beaverton, OR, to ASTM E 1509 and ULC-C1482-M1990 Room Heater Pellet Fuel Burning type (UM) 84-HUD. Also suitable for use in mobile homes. See...
Page 6 - October 10, 2001 6; CHIMNEY AND EXHAUST CONNECTION; When running vertically with pellet venting, the following; VENTING GRAPH; The table below can help you determine the equivalent; VENTING PIPE TABLE
October 10, 2001 6 250-5583 Contour Pellet Stove 1. Chimney & Connector: Use 3" (76mm) or 4" (102mm) diameter type "L" or "PL" venting system.2. Mobile Home: Approved for all listed pellet vent. If using the 3" (76mm) vertical Top Vent Adapter Kit (part #811-0860), or...
Page 7 - October 10, 2001 7; The Quadra-Fire Contour is approved for; Straight Out; VENTING SYSTEMS
October 10, 2001 7 250-5583 Contour Pellet Stove B. THROUGH THE WALL We recommend going a minimum 5' (15.25cm) vertical, but above the eave is preferred. Horizontal termination must be 1' (30.5cm) from the wall. A. ALCOVE The Quadra-Fire Contour is approved for minimum alcove height of 43” (109.2cm)...
Page 8 - October 10, 2001 8
October 10, 2001 8 250-5583 Contour Pellet Stove VENTING SYSTEMS, CONT'D. E. MASONRY F. ALTERNATE MASONRY C. VERTICAL D. THROUGH THE WALL & VERTICAL Firestop Flashing Rain Cap 6" (15.2cm) Min. Non-combustible Hearth Pad 3" (7.6cm) Min. Cleanout Cover 24" (61cm) minimum Ceiling Suppor...
Page 9 - TOP VENT FLUE ADAPTER INSTALLATION; Wing Nut; FIGURE 1
October 10, 2001 9 250-5583 Contour Pellet Stove Part #811-0860, 3"-3" Top Vent Adapter or Part #812-3570, 3"-6" Offset Collar 1) Put a layer of silicone on the 3" (76mm) exhaust outlet. 2) Slide the flue adapter onto the rear exhaust outlet.3) Adjust the assembly to a vertical p...
Page 10 - LOG SET PLACEMENT INSTRUCTIONS; Due to the abrasive nature of a pellet stove fire, the; PIECE LOG SET INSTALLATION
October 10, 2001 10 250-5583 Contour Pellet Stove Fig. 3 LOG SET PLACEMENT INSTRUCTIONS Part 811-0851 4 piece Log Set Part 811-0900 Optional Firepot Twig The logs are very fragile. You must use extreme care when handling or cleaning the logs. Step 1: To expose the firebox open the door. Step 2: Posi...
Page 11 - MOBILE HOME INSTALLATION; FUEL SIZE AND MATERIAL; OPERATING INSTRUCTIONS
October 10, 2001 11 250-5583 Contour Pellet Stove MOBILE HOME INSTALLATION 1. Do not install the stove in a sleeping room. 2. The structural integrity of the mobile home floor, walls and ceiling/roof must be maintained (i.e., do not cut through floor joists, wall studs, ceiling trusses, etc.). 3. An...
Page 12 - START YOUR FIRST FIRE; See; GENERAL OPERATION INFORMATION; HEAT OUTPUT CONTROLS
October 10, 2001 12 250-5583 Contour Pellet Stove OPERATING INSTRUCTIONS d. Check that all accessories have been removed before filling the hopper with pellets and loosen set screw located at the bottom of the hopper so that the feed rate adjustment rod will slide up and down by only loosening the w...
Page 13 - FIREBOX ASH REMOVAL; NOTE: Embers remain hot for many days.; CLEANING AND MAINTENANCE; Refer to Top Baffle Removal
October 10, 2001 13 250-5583 Contour Pellet Stove NOTE: Unplug the stove before performing any cleaning or maintenance 1. FIREPOT a. It takes very little time to clean the firepot. We recommend that you clean the firepot daily. However, if the fuel you are burning has a high dirt content, it will be...
Page 14 - THESE BLOWERS REQUIRE NO LUBRICATION.; READING THE FIRE AND ADJUSTMENT; CLEANING AND MAINTENANCE CONT'D
October 10, 2001 14 250-5583 Contour Pellet Stove 6. BLOWERS a. There are two blowers in this stove: an exhaust blower that vacates the exhaust out of the firebox, and a convection blower that delivers heat into the room. THESE BLOWERS REQUIRE NO LUBRICATION. b. The exhaust blower is located on the ...
Page 15 - October 10, 2001 15; COMPONENT INFORMATION
October 10, 2001 15 250-5583 Contour Pellet Stove b. If the exhaust or the heat exchanger system is dirty or plugged, the vacuum switch will keep the feed system from starting. c. If the firebox door is open, the vacuum switch will keep the feed system from starting. 6. JUNCTION BOX AND WIRING HARNE...
Page 16 - October 10, 2001 16; NOTE: Do not open the control box. This
October 10, 2001 16 250-5583 Contour Pellet Stove temperature. If this light does not come on in the first nine minutes of start-up, the stove will shut down. The stove will not try to relight again by itself. You must manually push the reset button to reset the cycle. d. If you suspect a problem wi...
Page 17 - October 10, 2001 17
October 10, 2001 17 250-5583 Contour Pellet Stove COMPONENT INFORMATION (CONT'D.) igniter, remove the ash drawer from the pedestal. With this drawer removed, remove the firepot heat shield. This is a flat plate mounted with two Phillips head screws. You can now inspect both the igniter and firepot, ...
Page 18 - October 10, 2001 18; TROUBLESHOOTING
October 10, 2001 18 250-5583 Contour Pellet Stove 1. PLUG IN STOVE, NO RESPONSE a. Check the power supply for 120 volts AC. b. Check the fuse in the junction box (7 amp, 120 volt fuse AGC-7). c. Check snap disc #3 (unplug stove before checking). Push reset on snap disc #3. d. Control box (consult yo...
Page 19 - October 10, 2001 19
October 10, 2001 19 250-5583 Contour Pellet Stove e. The vacuum switch hose may be plugged. NOTE: Unplug stove from power outlet first. Pull the hose off and blow through it to make sure it is clear. f. Downdrafts or poor venting systems that do not follow manufacturers recommendations can also caus...
Page 20 - October 10, 2001 20; LARGE FIRE, ASH BUILDUP AND DIRTY; b. Visually check the cleanliness of the firebox, the; WIRING HARNESS
October 10, 2001 20 250-5583 Contour Pellet Stove 13. LARGE FIRE, ASH BUILDUP AND DIRTY GLASS a. Clean the firepot. b. Visually check the cleanliness of the firebox, the heat exchangers and venting system. c. Reduce the feed rate, if necessary. 14. UNIT BURNING, NO CALL LIGHT a. Replace light bulb (...
Page 21 - Parts Included in Kit:; Snip corners and remove plate.; Attach Collar; Outside Air Kit Instructions
October 10, 2001 21 250-5583 Contour Pellet Stove Flex Hose Hose Clamp Collar Assembly Trim Ring Termination Cap with Rodent Screen Hose Clamp Parts Included in Kit: 1 piece of 2"x3' flex hose, 2 hose clamps, 1 collar assembly, 1 termination cap assembly, 1 trim ring, 12 screws (Discard air chan...
Page 22 - NOTE: The holding tabs on the back side of the but-; TRIM RING INSTALLATION INSTRUCTIONS
October 10, 2001 22 250-5583 Contour Pellet Stove NOTE: Front Face and Door can be removed from stove while attached together, or you may leave the Door on the hinges while you remove the Front Face from the Door. 1 If leaving the Door on the hinges, hold the Front Face in place while removing the s...
Page 23 - Gold Grille Installation Instructions; KIT CONTENTS
October 10, 2001 23 250-5583 Contour Pellet Stove 6. Turn the Front Face over so it is face side up. Beginning with one straight side of trim ring first, place the studs on the trim ring into the holes on the Front Face. After the first two studs have dropped into their holes, care- fully lay the tr...
Page 24 - Exhaust Blower Replacement Instructions; Phillips Screwdriver Flathead; FEED MOTOR Replacement Instructions
October 10, 2001 24 250-5583 Contour Pellet Stove 1 . Unplug stove. 2. Remove both side curtains by opening halfway, then lifting up and pulling back. 3. Disconnect vacuum hose and both wires (orange and red) from the vacuum switch so you can remove the top rear screen. 4. Unscrew and remove top rea...
Page 25 - October 10, 2001 25; Rear Screen Replacement Kit Instructions; ONLY; Rear Replacement Screen; TOP BAFFLE REMOVAL INSTRUCTIONS; the heat exchanger scraper rods are pulled; See FIGURE 1; Lower mounting
October 10, 2001 25 250-5583 Contour Pellet Stove Latch Top Baffle Face of Stove Second Notch Rear Screen Replacement Kit Instructions Part #812-4510 1. Lift off both side curtains. 2. Unscrew lower screw ONLY on each side curtain mounting bracket. 3. Detach vacuum switch from rear screen (2 screws)...
Page 26 - October 10, 2001 26; SERVICE PARTS
October 10, 2001 26 250-5583 Contour Pellet Stove 811-0820 Gold Face Trim 24K 811-0830 Gold Grille, 24K 811-0851 Log Set, 4 piece 811-0900 Log, Twig (to cover firepot) 811-0871 Outside Air Kit 811-0840 Pedestal Base, Cast Iron 811-0860 Top Flue Adapter, 3” to 3” 812-3570 Top Flue Offset Collar, 3” t...
Page 27 - October 10, 2001 27; Lifetime Warranty
October 10, 2001 27 250-5583 Contour Pellet Stove LIMITED LIFETIME WARRANTY The Aladdin Hearth Products limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Aladdin Hearth Products will repair or replace them. These items include b...
Page 28 - PLEASE RETURN THESE
A Division of Hearth Technologies Inc. ATTENTION INSTALLER: PLEASE RETURN THESE OPERATING AND INSTALLATION INSTRUCTIONS TO CONSUMER