Quadra-Fire 7051-158B - Manuals

Page 2 - Page 2; EDGE 60 Pellet Fireplace; Hearth & Home Technologies welcomes you to our tradition of; Manufacture Date; LOCATION OF SERIAL NUMBER LABEL: Right Inside Edge of Outer Can; Figure 2 - Serial Number Label; CAUTION; EDGE 60 PELLET

Page 2 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and perfor-mance. This commitment begins with our research of the...

Page 3 - Page 3; User’s Guide; Safety Alert Key:

R December 6, 2011 7051-158B Page 3 EDGE 60 Pellet Fireplace Congratulations ............................................................... 2Sample of Safety/Serial Numer Label ............................. 2Safety Alert Key ............................................................... 3Limited W...

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Page 4 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace

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R December 6, 2011 7051-158B Page 5 EDGE 60 Pellet Fireplace

Page 6 - Page 6; The structural integrity of the mobile home; B. Mobile Home Approved; This installation must conform with local codes.; D. Electrical Rating; Hearth & Home Technologies, manufacturer; Listing and Code Approvals; required

Page 6 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace A. Appliance Certifi cation C. Glass Specifi cations F. BTU & Effi ciency Specifi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. T...

Page 7 - Page 7; HOT SURF; Glass and other surfaces are hot during operation AND cool down.; Hot glass will cause burns.; WARNING; WARNING! Do not operate appliance before reading and

R December 6, 2011 7051-158B Page 7 EDGE 60 Pellet Fireplace HOT SURF ACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • Do not touch glass until it is cooled• NEVER allow children to touch glass• Keep children away• CAREFULLY SUPERVISE children in s...

Page 8 - Page 8; Combustible Material; Clinkers; C. Fuel Material and Fuel Storage; biomass fuels; urn fuel that contains an additive; Do

Page 8 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace A. Fire Safety To provide reasonable fi re safety, the following should be given serious consideration: • Install at least one smoke detector and CO monitor on each fl oor of your home. • Locate detectors away from the heating appliance an...

Page 9 - Page 9; Changing to Different Fuel Type; D. General Operating Information; Thermostat Wall Control - Automatic Setting; F. Before Your First Fire; The tip of thermocouple must be in contact with the; Tested and approved for wood pellets, shelled

R December 6, 2011 7051-158B Page 9 EDGE 60 Pellet Fireplace Changing to Different Fuel Type • Empty the hopper of the previous fuel• Thoroughly vacuum hopper before fi lling with the new fuel • Select the appropriate setting on the FUEL SELECTION screen on the thermostat wall control The burn rate,...

Page 10 - RAISED PLATFORM INSTALLATIONS; H. Starting Your First Fire; • Select the appropriate fuel on the FUEL SELECTION screen; Comfort Level Selection

Page 10 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace G. Filling the Hopper with Fuel NOTICE: RAISED PLATFORM INSTALLATIONS Consideration must be given for fi lling the hopper with fuel when determining the height of the raised platform. It must not be so high that it interferes with the saf...

Page 12 - Battery; Figure

Page 12 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace J. Fire Characteristics and Flame Height (Feed Rate) Adjustment A properly adjusted fi re will have an active fl ame pattern and the fl ame will rise and fall somewhat. This is normal. • On HIGH setting, the fl ame will extend approximate...

Page 13 - Keep combustible materials,; MAINT BURN; Wall Control Display

R December 6, 2011 7051-158B Page 13 EDGE 60 Pellet Fireplace WARNING! RISK OF FIRE! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance. • Do NOT store fl ammable materials in the appliance’s vicinity. • Do NOT use gasoline, lantern fuel, kerosene, charco...

Page 14 - • Proper Shutdown Procedure must be followed.; A. Proper Shutdown Procedure; • Set wall control to OFF on AUTOMATIC / MANUAL SET-; Before Servicing Your Appliance; Manual; Maintaining & Servicing Your Appliance; B. Quick Reference Maintenance Chart; warranty; Cleaning or Inspection; Frequency

Page 14 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace CAUTION! SHOCK AND SMOKE HAZARD! • Proper Shutdown Procedure must be followed. • Smoke spillage into room can occur if appliance is not cool before turning off power switch. • Risk of shock if appliance is not turned off before servic- in...

Page 15 - D. Accessing Components for Maintenance; C. High Ash Fuel Content Maintenance; • High ash fuels or lack of maintenance can cause fi repot to

R December 6, 2011 7051-158B Page 15 EDGE 60 Pellet Fireplace D. Accessing Components for Maintenance Pellets Back-Up in Feed Tube Firepot Overfills Ash Build-Up in Firebox Figure 15.1 If the ash build-up exceeds the half way point in the fi repot before it automatically cleans, then the fi repot is...

Page 16 - Figure C on page 57; See Disposal of Ashes.; E. General Maintenance and Cleaning; Handle glass doors with care.

Page 16 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace 1. Auto-Clean System Inspection & Cleaning • Frequency: Monthly or every ton (aprx. 50 bags) or more frequently depending on the type of fuel • By: Homeowner a. Be sure the wall control screen says OFF, the appliance is allowed to coo...

Page 17 - NOTE: There are heavy duty vacuum cleaners specifi cally; * Can be purchased at your local hardware store.; It is necessary to remove the baffl e to gain access to the; se the crevice tool to fi nish cleaning the heat exchanger; There are several ways this can done.

R December 6, 2011 7051-158B Page 17 EDGE 60 Pellet Fireplace 4. Cleaning Heat Exchanger, Drop Tube & Exhaust • Frequency: Monthly or every 1 ton of fuel (aprx. 50 bags). • By: Homeowner NOTE: There are heavy duty vacuum cleaners specifi cally designed for solid fuel appliance cleaning. WARNING!...

Page 18 - Ash Removal from Firebox; Clinker; however you do not need to disconnect the wires.; Vacuum out the exhaust area.

Page 18 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace 6. Ash Removal from Firebox • Frequency: Weekly or more frequently depending on ash build-up • By: Homeowner Be sure the wall control screen says OFF, the appliance is allowed to cool and power switch is in the OFF position. There must no...

Page 20 - Prior to each burn season and after pro-

Page 20 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace 14. Chimney Inspection and Cleaning.. • Frequency: Prior to each burn season and after pro- longed shut down. • By: Qualifi ed Service Technician/Homeowner In order to properly clean your chimney you will need the following items. Make su...

Page 21 - ISSUES; Noise is caused by metal expanding and contracting as it heats; Ash buildup on glass; Excessive build up of ash. The lower burn settings will produce; Fire has tall fl ames with black tails and is lazy; The fl ame height adjustment needs to be reduced or the fi repot; Troubleshooting for Homeowner; A. Frequently Asked Questions

R December 6, 2011 7051-158B Page 21 EDGE 60 Pellet Fireplace ISSUES SOLUTIONS 1. Metallic noise 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of y...

Page 22 - Possible Cause

Page 22 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace B. Wall Control Error Codes Error Message Possible Cause Corrective Action SNAP DISC TRIPPED Overheat sensor (snap disc) has tripped Convection blower may need cleaning Turn power off to appliance and manually reset snap disc then turn ba...

Page 23 - Getting Started; Installer’s Guide; WARNING! Risk of Fire; Appliance Location; Contact local building or fire officials about

R December 6, 2011 7051-158B Page 23 EDGE 60 Pellet Fireplace 5 Getting Started Installer’s Guide A. Design, Installation & Location Considerations WARNING! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components. 1. Appliance Location ...

Page 24 - Description; Hearth extension fl oor protection; B. Thermostat Wall Control Location; When located close to the appliance, it may require a; C. Tools And Supplies Needed; Damaged parts could impair safe; installation to ensure maximum safety and benefi t.; DO NOT INSTALL IN SLEEPING ROOM

Page 24 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace E. Checklist to Help Determine Location Description Vent termination location - vertical or horizontal Venting clearances Outside air location (3 options) Electrical connection Location of thermostat wall control Clearance to combustibles...

Page 25 - • The fi replace must be secured in place as outlined in; G. Items to Verify During Test Burn; Recommended Sequence; Outside Air Kit must be; before fi nishing

R December 6, 2011 7051-158B Page 25 EDGE 60 Pellet Fireplace NOTICE: • Read and understand Sections 6 through 10 for detailed information before installing the fi replace. • Follow all clearances as specifi ed. • The choice of fi nishing material and decorative front must be determined before insta...

Page 26 - Framing Dimensions & Clearances; A. Recommended Locations; Location

Page 26 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace Worksheet (Blueprint) that installer fi lls out. 6 Framing Dimensions & Clearances 43-1/2 in (1105mm) 61-1/2 in (1563mm) 30 in (762mm) Recommended for Service Space 27-1/2 in (699mm) 87 in (2210mm) 61-1/2 in (1563mm) 27-1/2 in (699mm)...

Page 27 - NOTE; D. Frame the Fireplace; • Framing across the top of fi replace must be above top standoffs.; inches; See Section 8 for outside air locations.

R December 6, 2011 7051-158B Page 27 EDGE 60 Pellet Fireplace NOTE • It is necessary to use sealing strips of non-combustible materials between the fi replace hearth and factory-built hearth extension. • The use of a sand-cement grout between the hearth and an on-site constructed hearth extension is...

Page 28 - You may enclose the vent system in a chase.; See Figures; • Check local/regional building codes for compliance.

Page 28 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace E. Construct the Chase You may enclose the vent system in a chase. See Figures 27.1 & 27.2. Figure 27.2 - Chase Assembly • Check local/regional building codes for compliance. • Construct ouside wall of chase as you would the outside w...

Page 29 - Behind the Mounting Frame; Mounting Frame

R December 6, 2011 7051-158B Page 29 EDGE 60 Pellet Fireplace F. Finishing Material It is important that the fi nishing material is determined before the appliance is secured to the fl oor. Depending on the fi n-ishing material and installation method, the appliance may need to be positioned further...

Page 30 - for; Opening Clearances for the Curved,; TOP VIEW; Curved Front

Page 30 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace G. Front Opening Clearance Drywall Nailing Flange 1-1/4 in (32mm) 3 in (76mm ) 3-1/2 in (89mm) 5-1/2 in (140mm) 6-1/2 in (165mm) 8 in (203mm) 9 in (229mm) 6 in (152mm) 5-1/2 in (140mm) 5 in (127mm) 4-1/2 in (114mm) 4 in (102mm) 3-1/2 in (...

Page 31 - Opening Clearances; Studio Front

R December 6, 2011 7051-158B Page 31 EDGE 60 Pellet Fireplace Drywall Finishing Material Nailing Flange Mounting Frame Mantel Leg 5-1/4 In (133mm) 7-1/2 In (190mm) 9 in (229mm) 1/2 in (13mm) Opening Clearances for the Studio Front Masonry Spacer * *Note: The Masonry Spacer is used when the finishing...

Page 32 - to Floor

Page 32 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace H. Mantel Fuel Loading Clearances Figure 31.1 Drywall Finishing Material Mantel Masonry Spacer 9 in (229mm)8 in (203mm) 7 in (178mm) 6 in 152mm) 5 in (127mm) 4 in (102mm) 3 in (76mm)2 in (51mm) 1 in (25mm) 1/2 in (13mm) 24 in (610mm) 1-1/...

Page 33 - ASTM E 136, Standard; J. Combustible Materials; • Do; Non-Combustible Sealant Material

R December 6, 2011 7051-158B Page 33 EDGE 60 Pellet Fireplace I. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following:- Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard...

Page 34 - Installation of Fireplace; A. Position the Fireplace; Place the fi replace on a continuous fl at surface or install on a; Flooring Material Under Appliance:; Fireplace MUST be level before securing in place.; lace; Testing for Defl ection & Removing Handles; ensure

Page 34 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace 7 Installation of Fireplace Caution! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Position the Fireplace • Place the fi replace on a continuous fl at surface or ins...

Page 35 - There is a 5 screw terminal connection bar that is located; The center 3 screws are for the thermostat wall control; D. Connecting Wall Control To Fireplace; Shock Hazard; • A grounded metal outlet power supply box is; Grounding

R December 6, 2011 7051-158B Page 35 EDGE 60 Pellet Fireplace C. Junction Box & Wiring Diagram 1. There is a 5 screw terminal connection bar that is located in the lower left side of the fi replace above the slide rails. Figure 34.3. 2. Route the 25 foot (7.62m) long white wall control wire that...

Page 36 - Red Wire; F. Installing Flue Collar, Vertical or Horizontal; Vertical Installation; The thermostat wall control should be mounted; Locating Pins

Page 36 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace E. Thermostat Wall Control Installation Consideration should be given to the mounting material when installing the wall control. If mounting the wall control to a sheet rock surface you should use the provided anchors for mounting. If mou...

Page 37 - Horizontal Installation

R December 6, 2011 7051-158B Page 37 EDGE 60 Pellet Fireplace Horizontal Installation 1. Remove the fl ue collar and orange gasket from the component pack. Push out the 6 slugs in the gasket. 2. Remove the rear cover plate. Save screws and plate for later re-attachment. 3. Place the orange fl ue gas...

Page 38 - anges along the side.; Vent Information; A. Venting Termination Minimum Requirements; Termination must exhaust above air inlet elevation.; • It is recommended that at least 60 inches (1.52m) of vertical; public; An Outside Air Kit is required on all installations.; Outside Air Kit must be ordered separately.; Consult local building, fi re offi cials or authorities having; Do NOT Terminate Vent:; In any location which could create a nuisance or hazard.

Page 38 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace anges along the side. 8 Vent Information A. Venting Termination Minimum Requirements NOTICE: Termination must exhaust above air inlet elevation. • It is recommended that at least 60 inches (1.52m) of vertical pipe be installed when applia...

Page 39 - Outside Air

R December 6, 2011 7051-158B Page 39 EDGE 60 Pellet Fireplace B. Avoiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power Failure To reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con-ditions, it must be able to draft ...

Page 40 - Negative pressure can

Page 40 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace Negative pressure results from the imbalance of air avail-able for the fi replace to operate properly. It can be strongest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air r...

Page 41 - Approved for all Listed pellet vent. As; System; : Secure to the appliance with; F. Equivalent Feet of Pipe

R December 6, 2011 7051-158B Page 41 EDGE 60 Pellet Fireplace E. Chimney and Exhaust Connection 1. Chimney & Connector : Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. 2. Mobile Home: Approved for all Listed pelle...

Page 42 - ALTITUDE IN THOUSANDS OF FEET; Example 1

Page 42 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace G. Pipe Selection Chart Do NOT pack insulation or other combustibles between fi restops. • ALWAYS maintain specifi ed clearances around venting and fi restop systems. • Install fi restops as specifi ed. Failure to keep insulation or other...

Page 43 - “ventilated”; Figure 42.2 - Outside Combustion Air Placement; H. Outside Air Locations & Considerations

R December 6, 2011 7051-158B Page 43 EDGE 60 Pellet Fireplace Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow, leaves, etc. YES NO NO NO NO Clear area outside house or in “ventilated” crawl space Fireplace Figure 42.2 ...

Page 44 - Collar; Install Outside Air Kit; Do not draw

Page 44 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace Collar Wire Ties Trim Ring Termination Cap 3 inch Aluminum Flex Pipe (not included) Figure 43.1 - Outside Air Installation Install Outside Air Kit • Keep duct runs short and straight to minimize restriction. • The outside air kit can be i...

Page 45 - Firestop; Clearance to combustibles are for 1 inch

R December 6, 2011 7051-158B Page 45 EDGE 60 Pellet Fireplace Non-combustible Hearth Extension Clean-out Cover Tee Wall Thimble Support Bracketevery 60 in. (1524mm) 12 in. (305mm) minimum Termination Cap Flashing 0 in. (0mm) to Standoff 6 in. (152mm) minimum Firestop Flashing Termination Cap 6 in. (...

Page 46 - Straight Out; ALL

Page 46 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace L. Through the Wall Figure 45.1 12 in. (305mm) Minimum W all Thimble Horizontal T ermination Cap 6 in. (152mm)Minimum From Glass Non-combustible Hearth Extension 0 in. (0mm) to Standoff Straight Out Wall Thimble Illustration shows venting...

Page 47 - Section 6; Spark Arrestor Cap; Mobile Home Installation; Never install in a sleeping room.

R December 6, 2011 7051-158B Page 47 EDGE 60 Pellet Fireplace 3. The appliance must be secured to the mobile home structure by bolting it to the fl oor. See page 33 for detailed instructions on securing fireplace to the fl oor. 4. The appliance must be grounded with #8 solid copper grounding wire or...

Page 48 - Due to the abrasive nature of; Place the left log as shown. There are 2 indentations in; PIECE LOG SET INSTALLATION; Logs are FRAGILE. Use extreme care when

Page 48 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace 10 Appliance Set-Up A. Optional Log Set Placement Instructions NOTICE: Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat...

Page 49 - Installing Front onto Mounting Frame; Installing Mounting Bracket on Fireplace; Allow the front to cool

R December 6, 2011 7051-158B Page 49 EDGE 60 Pellet Fireplace Installing Front onto Mounting Frame B. Front - Installation Front Mounting Frame Included in Kit: Front, mounting frame, masonry spacer, fasteners and glove Tools Required: Phillips Head screwdriver Installing Mounting Bracket on Firepla...

Page 50 - A. Glass Replacement; Lay on a fl at surface face down.; Remove 4 screws; • Glass is 5mm thick high temperature heat-resistant ceramic; Replacement; Follow the proper shut down procedures as outlined on; Replacement Parts; Loosen all 6 nuts, but do NOT Remove

Page 50 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace A. Glass Replacement 1. To remove the door: a. Swing open the front. b. Remove the door by lifting it off the hinge pins.c. Lay on a fl at surface face down. 2. Using a Phillips head screwdriver, remove 4 screws, 2 on the top and 2 on the...

Page 51 - C. Convection Blower Replacement; The; Release the Latch

R December 6, 2011 7051-158B Page 51 EDGE 60 Pellet Fireplace C. Convection Blower Replacement 1. Follow the proper shut down procedures as outlined on page 14, Section 3.A. Figure 50.1 D. Baffl e Removal & Replacement 1. Follow the proper shut down procedures as outlined on page 14, Section 3.A...

Page 52 - shooting guide shall be used by; Error Message; Troubleshooting For Installers

Page 52 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace With proper installation, operation, and maintenance your appli-ance will provide years of trouble-free service. This trouble- shooting guide shall be used by a qualifi ed service technician only). Error Message Possible Cause Corrective ...

Page 53 - Outside; Front View; Reference Materials

R December 6, 2011 7051-158B Page 53 EDGE 60 Pellet Fireplace A. Fireplace Dimensions 29 in. (737mm) 26-7/8 in. (682mm) 3/4 in. (19mm) 26 in.(660mm) 9-1/4 in. (234mm) 3/4 in. (19mm) Top Vent C L 9-1/4 in. (235mm) 4-7/8 in. (24mm) 9-1/4 in. (235mm) Rear Vent Outside Air C L C L 37-1/2 in. (953mm) 16-...

Page 54 - Convection Blower

Page 54 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE. B. Component Functions 1. Auto-Clean Motor Location : Behind and under the fi repot on the left side, inside the convection air chamber Func...

Page 55 - Control Board Schematic

R December 6, 2011 7051-158B Page 55 EDGE 60 Pellet Fireplace Figure 54.1 - Power Supply Figure 54.2 - Control Board 120V AC in 120V AC out to Control Board 15V DC out to Control Board Fuse 15A 250V (need to remove cover) Heat sinks are taped to cover for shipping. Slowly lift cover and cut the tape...

Page 56 - Hopper

Page 56 7051-158B December 6, 2011 R EDGE 60 Pellet Fireplace C. Component Locations Exhaust with Gasket Outside Air Intake w/Gasket (left side) Convection Blower Battery Backup Power Supply Hopper Combustion Blower Feed Motor Exhaust Transition Figure 55.1 - View of Left Rear Figure 55.2 - View of ...

Page 57 - Date of Service; F. Service And Maintenance Log

R December 6, 2011 7051-158B Page 63 EDGE 60 Pellet Fireplace Date of Service Performed By Description of Service F. Service And Maintenance Log

Page 58 - Hearth & Home Technologies; Division of HNI INDUSTRIES; CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; Location on appliance:; We recommend that you record the following pertinent; DO NOT DISCARD THIS MANUAL; NOTICE; • Important operating and; DO NOT

R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES 7051-158B December 6, 2011 Page 64 CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our web site at ww...