Honeywell AT72D1683 - Manuals

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 5 62-0299—01 MOUNTING AND DIMENSIONS NOTE: Mount the ENC-H-001 or -002 enclosure in an indoor location only. For further environmental require- ments, see the “Mounting” section in the WEB-201/ 600 Installation Instructions document . Following “Pre-in...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 62-0299—01 6 Fig. 3. ENC-H-002 enclosure wall mounting details. Install perforated backplate panel (optional, ENC-H-002 only) If sufficient room is available in the bottom of an ENC-H-002 (apart from what is used by the controller and any attached modu...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 7 62-0299—01 Fig. 4. ENC-H-BPK-1 and ENC-H-BPK-2 backplate mounting details. POWER WIRING The ENC-H-001 or -002 enclosure comes pre-wired with a 24Vac, 40VA transformer with a combination circuit breaker/ switch on the transformer primary side, to allo...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 62-0299—01 8 Fig. 5. Power wiring shield for ENC-H-001 or -002 enclosure Carefully move the shield out and away from the power wiring area. Being careful not to strain any wires. NOTE: To replace the wire shield when finished, first care- fully stuff a...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 9 62-0299—01 CAUTION The supplied transformer becomes disconnected in this case. Leave the transformer mounted in place, to block access to the 120Vac connections in the power wiring area under the metal shield. Fig. 8. Schematics of 24Vac wiring (as s...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 62-0299—01 10 Fig. 9. The WEB-201/600 is always bottom device on DIN rail, and first to be secured with screws. Also note the following: • The power module (IO-34-H, NPB-PWR-H, or NPB-PWR-UN-H) is always the top device on the DIN rail. • IO-16-H module...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE 11 62-0299—01 Fig. 10. Example grounding wires and power connections to different module combinations. Module power In the ENC-H-001 or -002 enclosure, the top-most module supplies power to the attached WEB-201/600 controller plus any other chained IO-...

ENC-H-001 AND ENC-H-002 ENCLOSURE INSTALL GUIDE Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Toronto, Ontario M1V 4Z9 customer.honeywell.com ® U.S. Registered Trademark© 2008 Honeyw...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 11 32-00018—09 VALVE ACCESSORIES AND REPLACEMENT PARTS The SV2 Series valve has required and optional accessories for installation, pressure switch operation, set-up and fuel/air applications. Flanges are required for each valve and must be...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 13 32-00018—09 NOTE: The purchaser of any SV2 Series valves should keep the original packaging for a period of time, should any returns be required. The original packaging will provide the appropriate cushioning and protection for the valve...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 16 VALVE INSTALLATION QUICK START GUIDE The SV2 Series valve installation steps are illustrated below with elaboration of each step in the following pages after the Quick Start Guide. Please review this Quick Start Guide before ...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 17 32-00018—09 3 Wiring A. Wiring and conduit recommendations. • Use only flexible conduit on NEMA 4 / IP66 enclosures.• Wiring must comply with all applicable electrical codes, ordinances and regulations.• All line voltage wiring must be N...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 18 5 Programming & Setup Any intelligent features requiring setup must be completed before the valve will be operational. The HMI or PC Tools are used for this purpose. This includes: A. Connect Modbus wiring per HMI Tool or...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 19 32-00018—09 1 Remove from the box There will be a second box packaged with the valve which contains accessory items and documentation. The box will contain: • A bag of electrical connectors. Note that connectors are typically not provide...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 20 WARNING Explosion Hazard and Electrical Shock Hazard. Can cause explosion, serious injury or death.• Do not take valve apart.• Do not use tools to operate valve.• Do not use valve if it has been flooded.• Call serviceman if v...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 21 32-00018—09 NOTE: Ensure the gap left between the flanges when installed on the pipes does not exceed the valve body width otherwise the valve piping may be over stressed. 4. Screw the flanges onto the pipes. Refer to Fig. 14. NOTES: – T...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 22 D. Vent Valve Connection 1. Take care that dirt does not enter the gas valve during handling. 2. Remove the vent plug from the side of the valve body. Refer to Fig. 14. NOTE: If you need to replace the NOVV plug on the valve,...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 23 32-00018—09 E. Premix Mixing Unit, Pulse Lines, Air Pre-Filter, Outdoor Air Installations and Start-Up Planning Premix Mixing Unit Extension Piping NOTE: For optimal fuel/air ratio performance, it is recommended to assemble an extension ...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 24 The pulse line tubing can be plastic or metal, depending on the connection point and approval body requirement. The Honeywell preferred pulse line connection for the reference pressure is aluminum or stainless steel. Honeywel...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 25 32-00018—09 IMPORTANT – The filter should be mounted as close to the valve FARMOD as possible. – Replacement of the filter shall be included in the annual appliance maintenance procedures. Fig. 17. Premix installation with valve, mixing ...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 26 – Excessive moisture can partially or fully clog the pulse lines between the mixing unit and the FARMOD and damage the FARMOD. In this case, the system will fail safely by causing a flame out, a valve lockout and/or may rende...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 27 32-00018—09 F.–G. Pressure Module or C6097 Planning and Mounting SV2 Series Pressure Module Placement and Connection Refer to document 32-00017, which is packed with the Pressure Modules, for installation instructions regarding the place...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 28 C6097 Pressure Switch Placement and Connection WARNING Explosion Hazard. Can cause explosion, serious injury or death. • The M4x25 screws (bag assembly 32305434- 001) shipped with the SV2 valve MUST be used to secure the flan...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 29 32-00018—09 Preparation 1. Take care that dirt does not enter the gas valve during handling. 2. Select the correct pressure access location (A/B/C/D) to mount the C6097 and correct pressure port to open from the selection table. Refer to...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 31 32-00018—09 3 WIRING From the factory, several items will be fully wired internally via connectors inside the electrical enclosure. The factory wiring terminals can be found in Table 7. Customers may purchase the Honeywell SV2 Series val...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 33 32-00018—09 SOLENOID 1 PROOF OF CLOSURE POC 1 POC 2 SOLENOID 2 MAINS SUPPLY L1 N MAINS CHASSIS GROUND ILK ILK VPS POC MV2 MV1 OUT IN SW CONTROL WIRING RS-485 MODBUS + – C OFF BIAS TERMIN. BIAS ON 123 MODBUS GND IN1 GND IN2 A N A L O G FI...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 34 Description Terminal Purpose Rating 6 Applicable Model(s) 5 MAINS SUPPLY 1 L1 Valve incoming voltage supply L1 connection 24, 100-240VAC,15W All N Valve incoming voltage supply neutral connection GROUND(PROTECTIVE EARTH PE) M...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 35 32-00018—09 1. For NEMA 4 / IP66 enclosures: NOTES: – Use only flexible conduit with the SV2 Series valve NEMA 4 / IP66 enclosures. – There are 6 low voltage entry points using M16 x 1.5 cord grips and retaining nuts. – There are 6 entry...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 38 F. Valve Modbus Bias Setup The SV2 Series valve can communicate via Modbus RTU communication with any compatible device. Only RTU communications with 1 start bit, 8 data bits, 1 stop bit and no parity is supported. When more ...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 39 32-00018—09 Burner Control Interface Wiring IMPORTANT: – If the burner management control does not have a running or lockout interlock input, consult the factory. The valve ILKIN terminal must be powered before MV1 and MV2 valve seats ca...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 42 SOLA Controller LIMIT CONTROL INPUT RECTIFIER V1 RECTIFIER V2 INTERNAL ELECTRONICS N RUN/LOCKOUT INTERLOCKS OPTIONAL ILK WIRING L1 L1 SV2 SERIES VALVE 1 MATCH SV2 SERIES VALVE AND FLAME SAFEGUARD VOLTAGES. ILK (INTERLOCK) WIR...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 43 32-00018—09 7800 SERIES and ControLinks R7999 11 LCI MV 14 LCO RM7800L RM7838B/C EC7840L DEMAND RECTIFIER V1 V2 INTERNAL ELECTRONICS N RUN/LOCKOUTINTERLOCKS L1 L1 ILKOUT MV1 MV2 ILKIN POC VPS L1 N GROUND L1 CTRL LIMITS 13 INTERLOCKS PRE-...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 44 SLATE™ LCI FUEL 1/LCI FUEL 2 RECTIFIER V1 RECTIFIER V2 INTERNAL ELECTRONICS N RUN/LOCKOUTINTERLOCKS L1 L1 SV2 SERIES VALVE 1 MATCH SV2 SERIES VALVE AND FLAME SAFEGUARD VOLTAGES. ILK (INTERLOCK) WIRING RUN THROUGH THE SV2 SERI...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 45 32-00018—09 European Burner Controls European Standards (CE, EN, etc.) Certain European burner controls do not have separate interlock circuits. The SV2 Series valves require that the ILKIN terminal be tied to the burner management contr...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 46 Option 2 Alternately, a transformer may be used. The transformer must be a double- or reinforced-isolated separation transformer, so that a short between the primary and secondary is excluded. EN298:2012 Annex E requires the ...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 47 32-00018—09 External VPS (Valve Proving Sequence) Used; Electronics configuration BASIC (5) with external pressure switch or STANDARD with Pressure Module The SV2 Series valve Pressure Module is used with this scenario with the VPS switc...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 49 32-00018—09 SLATE ™ LCI FUEL 1/LCI FUEL 2 RECTIFIER V1 RECTIFIER V2 INTERNAL ELECTRONICS N RUN/LOCKOUTINTERLOCKS L1 L1 SV2 SERIES VALVE 1 MATCH SV2 SERIES VALVE AND FLAME SAFEGUARD VOLTAGES. ILK (INTERLOCK) WIRING RUN THROUGH THE SV2 SER...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 51 32-00018—09 4 VALVE CHECKOUT AND OPERATION WARNING Explosion Hazard and Electrical Shock Hazard. Can cause explosion, serious injury or death. • Do not allow fuel to accumulate in the combustion chamber for longer than a few seconds with...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 52 B. Valve Seat Leak Test (Refer to Fig. 35) IMPORTANT This is a test for checking the closure tightness of the gas shut-off valve. It should be performed only by trained, experienced combustion service technicians during the i...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 53 32-00018—09 12. Close the manual test petcock (F) . 13. Remove the leak test tap from the valve body. 14. Using a small amount of pipe sealant on the 1/8 in (3mm) NPT or BSP plug, re-install the plug in pressure tap point (M) . Maximum t...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 54 • VPS (valve proving system) • Fuel/air firing curve (Premix/V2V valves) IMPORTANT – You DO NOT have to enable and utilize the intelligent valve features. – Any intelligent features used do require completion of setup and ver...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 55 32-00018—09 6 Final Wiring Check and Static Checkout A. Test CAUTION • Cycle the valve several times with the manual fuel shut-off valve closed. Verify that the valve, accessory modules and control system function properly. • Test each l...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 56 7 FINISH A. Replace Enclosure Cover 1. Replace the valve electrical enclosure cover. 2. Tightening torque for each fastener should be between 1.26 and 1.54 Nm (11 to 13.63 in-lbf). B. Replace Solenoid Cover 1. Replace the sol...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 57 32-00018—09 LED Purpose Applicable Models Open If a POC (proof of closure switch) is present on the valve, this LED indicates that the valve seat is open. This gives visual position indication per FM (Factory Mutual) 7400 and ANSI Z21.21...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 58 Installer Reset An Installer level 12-character random code is generated at the factory, which is only applicable to a particular valve serial number. That code is placed on a card which is shipped with the valve in the acces...

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 59 32-00018—09 PATENTS The following is a list of granted patents for the SV2 Series valve platform as of May 2017: NOTE: Every effort is made to keep this information up to date, however, there may be patent grants in process that are not ...

® U.S. Registered Trademark. © 2018 Honeywell International Inc. 32-00018—09 M.S. Rev. 10-18 Printed in U.S.A. For More Information The Honeywell Thermal Solutions family of products includes Honeywell Combustion Safety, Eclipse, Exothermics, Hauck, Kromschröder and Maxon. To learn more about our pr...