Honeywell AT72D1683 - Manual

Honeywell AT72D1683

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Table of Contents:

  • Page 2 – SPECIFICATIONS; NOTE: In most cases the fuel/air valve inlet pressure needs
  • Page 3 – NOTE: The Pressure Module and Fuel/Air Module are not; SECURE MODBUS® COMMUNICATION; INTELLIGENT FEATURES
  • Page 4 – VALVE CAPACITY RATINGS; VALVE CAPACITY CURVES; Natural gas
  • Page 11 – VALVE ACCESSORIES AND REPLACEMENT PARTS; Category
  • Page 13 – DIMENSIONAL INFORMATION
  • Page 16 – VALVE INSTALLATION QUICK START GUIDE; What’s in the box; A. Orientation planning; G. Mount Pressure Module or C6097
  • Page 17 – Wiring; B. Remove valve front electrical enclosure cover; Checkout and Operation - Leak Check; A. Valve connection and accessory leak test.
  • Page 18 – B. Power SV2 Series valve and HMI or PC Tool.; Wiring Checkout; A. Replace the electrical enclosure cover.
  • Page 19 – Remove from the box; Installation and Mounting; When Installing This Product...; WARNING; Explosion Hazard and Electrical Shock Hazard.
  • Page 20 – If valve has been dropped, do not use it.; CAUTION; The SV2 Series valve should be used with clean gas; A. Orientation Planning; NOTICE; B. Flange Mounting to Main Gas Connection
  • Page 21 – the valve piping may be over stressed.; valve body slots
  • Page 22 – D. Vent Valve Connection
  • Page 23 – Planning; Premix Mixing Unit Extension Piping; Premix Pulse Lines
  • Page 24 – intake shall be part of the annual maintenance of the appliance.; Premix Air Pre-Filter
  • Page 25 – Premix Outdoor Air Installations; into the pulse lines should be avoided or prevented
  • Page 26 – Installation Sequence
  • Page 27 – F.–G. Pressure Module or C6097 Planning and Mounting; SV2 Series Pressure Module Placement and Connection
  • Page 28 – C6097 Pressure Switch Placement and
  • Page 29 – Preparation; mounted in the valve train.; C6097 Installation on SV2 Series Valve
  • Page 31 – WIRING; A. Wiring and Conduit Recommendations; Use lead wire which can withstand 90 °C (194 °F) ambient temperatures.; B. Remove Electrical Enclosure Cover
  • Page 33 – Description
  • Page 34 – BEFORE
  • Page 35 – before
  • Page 38 – F. Valve Modbus Bias Setup; start bit, 8 data bits, 1 stop bit and no parity; OFF
  • Page 39 – Burner Control Interface Wiring; Valve Operational Notes
  • Page 42 – SOLA Controller
  • Page 43 – 800 SERIES and ControLinks
  • Page 44 – SLATETM
  • Page 45 – European Burner Controls; Option 1; Burner Control
  • Page 46 – Option 2
  • Page 47 – Pressure Module
  • Page 49 – SLATE
  • Page 51 – VALVE CHECKOUT AND OPERATION; A. Valve Connection and Accessory Leak Test; leaks on complete system when operational.
  • Page 52 – Electrical Shock Hazard and Explosion Hazard.
  • Page 53 – After the Test; PROGRAMMING AND SETUP
  • Page 54 – B. Power Valve and Programming Tool
  • Page 55 – Final Wiring Check and Static Checkout; and control system function properly.; Troubleshooting; Service Information; Scheduled Inspection and Maintenance
  • Page 56 – FINISH; A. Replace Enclosure Cover; B. Replace Solenoid Cover; VALVE INTERFACE
  • Page 57 – LED; Open; Fault; HGP; NOTE: The Fault LED will also be lit while this fault is active.; PASSWORD RESET FEATURE
  • Page 58 – Installer Reset; effectively be locked out of editing the valve.; OEM Reset; locked out of editing the valve at the OEM level.
  • Page 59 – PATENTS; Country
  • Page 60 – Disposal and Recycling
Loading the manual

V2F, V2V Models

SV2 Series Safety Shut-off Valves

INSTALLATION INSTRUCTIONS

32-00018-09

INTRODUCTION

This document provides installation instructions and wiring
information for the Honeywell SV2 Series valves. Other
applicable publications are:

– 32-00017, Pressure Module Installation Instructions

– 32-00037, PC Tool Installation Instructions

– 32-00029, SV2 Series User Manual

– 32-00030, HMI Tool Installation Instructions

– 32-00031, HMI/PC Tool User Manual

– 32-00044, Mixing Units Installation Instructions

– 32-00151, SV2 Series Security Manual

– 32-00180, Premix Accessory Installation Instructions

FEATURES

• Side flexible, modular electronics
• HMI or PC Tools for programming, monitoring and

troubleshooting

• Communication BUS (model dependent)

When Installing This Product…

1.

Read these instructions and the appropriate product
literature carefully. Failure to follow them could damage the
product or cause a hazardous condition.

2.

Installer must be a trained, experienced combustion
service technician.

3.

Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application. Do not exceed the valve ratings.

4.

Disconnect the power supply before beginning
installation to prevent electrical shock and equipment
damage.

5.

All wiring must comply with the National Electric
Code (NEC) and any applicable local electrical codes,
ordinances and regulations.

6.

After installation is complete, carry out a thorough
checkout of product operation as laid out in this
document.

CYBER SECURITY NOTICE

SV2 Series products contain electronics and software.

Care should be taken by the installer / facility

management to guard against unauthorized access

to the valve and to the programming interface for

parameter modification (if applicable).
Unauthorized access to change the valve wiring

interface, replace parts, change device hardware or

software should not be permitted. Failure to do so may

pose a safety risk.
A tamper evident label has been placed inside the valve

electrical enclosure to indicate if access has occurred.

The label resides between the valve main electronics

assembly and the electrical enclosure which houses it.

NOTE: The valve main electronics assembly is field

replaceable and as such, this seal must be broken in
order to replace it.

INTRODUCTION 1
FEATURES 1
SPECIFICATIONS 2
VALVE CAPACITY RATINGS

4

VALVE ACCESSORIES AND REPLACEMENT PARTS 8
DIMENSIONAL INFORMATION

13

REMOVE FROM BOX

19

INSTALLATION 19

WIRING 31
VALVE CHECKOUT AND OPERATION

51

FINAL WIRING CHECK AND STATIC CHECKOUT

53

PROGRAMMING AND SETUP

54

FINISH 56
VALVE INTERFACE, PASSWORD RESET

57

INDEX

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Summary

Page 2 - SPECIFICATIONS; NOTE: In most cases the fuel/air valve inlet pressure needs

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 2 SPECIFICATIONS Valve Inlet / Outlet Port Sizes: 1, 1-1/2, 2 inches DN25, DN40, DN50 Flange Sizes: Valve size: 1 inch (DN25): ½, ¾, 1 and 1 ¼ in. NPT or BSPP DN15, 20, 25, 32 Valve size: 1 ½ and 2 in. (DN40 and DN50): 1, 1 ¼, 1...

Page 3 - NOTE: The Pressure Module and Fuel/Air Module are not; SECURE MODBUS® COMMUNICATION; INTELLIGENT FEATURES

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 3 32-00018—09 EN 12067-2:2004 Gas/air ratio controls for gas burners and gas burning appliances. Electronic types. EN 126:2012 Multifunctional controls for gas burning appliances EN 298:2012 Automatic burner control systems for burners and ...

Page 4 - VALVE CAPACITY RATINGS; VALVE CAPACITY CURVES; Natural gas

SV2 SERIES SAFETY SHUT-OFF VALVES INSTALLATION INSTRUCTIONS 32-00018—09 4 VALVE CAPACITY RATINGS The SV2 Series valve ratings shown below are for both 4 in. w.c. and 1 in w.c.. Valve Capacity Designation / Internal Port Size @ 4 in. w.c. pressure drop 1,2 (10 mbar) @ 1 in. w.c. pressure drop 1,2 (2....

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