Epson Stylus Color 640- Manuals
Epson Stylus Color 640– User Manual in PDF format online.
Manuals:
User Manual Epson Stylus Color 640
Summary
PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DA...
PREFACE This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of Stylus Color 440/640/740. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the prec...
REVISION STATUS Rev. Date Page(s) Contents A 1998/07/15 All First Release B 1998/09/30 Page 188 Pages 195 to 212 The exploded diagrams and part list for the Stylus Color 740 has been added.
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 10 Table 1-1. Consumables Available for Stylus Color 440/640/740 Items Codes Remarks Black Ink Cartridge S020189 Stylus Color 740 Black Ink Cartridge S020187 Stylus Color 440,640 CMY Ink Cartridge S020191 Stylus Color 440,640,74...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 12 Figure 1-1. Nozzle Configuration for Stylus Color 440 Figure 1-2. Nozzle Configuration for Stylus Color 640 (B2) #27 #1 #2 #3 #5 C2 C3 C4 Y2 Y3 Y4 (C) (M) (Y) 90DPI 180DPI #23 #24 Y20 Y21 #60 #62 #64 #59 #61 #25 #26 2.2578 mm...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 13 Figure 1-3. Nozzle Configuration for Stylus Color 740 Feeding method Friction feed with ASF Line spacing 1/6 inches or programmable at 1/360 inches (only for Stylus Color 440) 1/6, 1/8 inches or programmable at 1/360 inches (...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 14 Paper holding capacity of Hopper Size: Index card ∼ Legal Thickness: Less than 8mm Paper capacity: 100 Cut sheets 10 Envelopes65 Coated papers (360 dpi) 65 Coated papers (720 dpi) 20 Glossy papers, Photo Paper10 Transparent s...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 17 1.2.3 Printing Area [Cut Sheet]See Figure 1-4 in the right column and the tables in the following page for the printable areas for Raster Graphics mode and Character mode. NOTE: Character mode is only suitable for Stylus Colo...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 19 [Envelope]Table 1-6 and Figure 1-5 show the printable area for envelopes. Table 1-6. Envelopes Margin Figure 1-5. Printable Area for Envelopes 1.2.3.1 Adjust Lever Setting The adjustment lever located on the right side (dark ...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 20 1.2.4 Ink Cartridge Specifications [Black Ink Cartridge] Figure 1-6. Black Ink Cartridge Appearance Table 1-8. Black Cartridge Specifications Items Specifications Type Exclusive Cartridge for Stylus Color 440, 640Exclusive Ca...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 22 1.2.5 Environmental Condition Temperature Operating :10 to 35 ° C (Refer to Figure 1-8 for condition) Non-operating:-20 to 60 ° C (with shipment container) NOTE: 1 month at 40 ° C and 120 hours at 60 ° C Humidity Operating: 2...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 23 1.2.6 Electric Specification [120V version][Rated voltage] AC120V [Input voltage range] AC99 ∼ 132V [Rated frequency range] 50 ∼ 60Hz [Input frequency range] 49.5 ∼ 60.5Hz [Rated current 0.4A (Max. 0.5A) [Power consumption] A...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 24 1.2.9 Acoustic Noise Stylus Color 440: Approximately 45 dB Stylus Color 640,740: Approximately 47 dB 1.2.10 CE Marking [220 ∼ 240 V version] Low Voltage Directive 73/23/EEC:EN60950 EMC Directive 89/336/EEC :EN55022 Class B:EN...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 25 1.3 Interface This printer provides parallel interface as standard. 1.3.1 Parallel Interface (Forward Channel) [Transmission mode] 8 bit parallel, IEEE-1284 compatibility mode[Synchronization] By /STOPBE pulse [Handshaking] B...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 26 Table 1-10. Parallel I/F Forward Channel Pin No. Signal Name Return GND Pin In/Out Functional Description 1 /STROBE 19 I The strobe pulse. Read-in of data is performed at the falling edge of this pulse. 2-9 DATA0-7 20-27 I Th...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 27 1.3.2 Parallel Interface (Reverse Channel) [Transmission mode] IEEE-1284 nibble mode [Synchronization] Refer to the IEEE-1284 specification [Handshaking] Refer to the IEEE-1284 specification [Data trans. timing] Refer to the ...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 28 Table 1-12. Parallel I/F Reverse Channel Pin No. Signal Name Return GND Pin In/Out Functional Description 1 HostClk 19 I Host clock signal. 2-9 Data0-7 20-27 I The DATA0 through DATA7 signals represent data bits 0 to7, respec...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 29 The following are the points to note when using the parallel Interface. NOTE 1:“Return GND pin” in the table means twist pair return and is used for all control signals except for Logic H,+5V, Chassis, GND and NC. In this twi...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 30 Table 1-14. Typical Tack Timing Table 1-15. Signal level for TTL (IEEE-1284 level 1 device) NOTE: A low logic level on the Logic H signal is 2.0V or less when the printer is powered off and this signal is equal or exceeding 3...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 31 1.3.3 Serial Interface (for Stylus Color 640, 740) [Standard] Based on RS-423 [Synchronization] Synchronous [Bit Rate] Approx.1800Kbps [Handshaking] X-ON/X-OFF, DTR Protocol [Word Format] Data Bit= 8 bitsParity Bit= NoneStart...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 32 1.4 Control Panel Since Stylus Color 440, 640, 740 does not require many buttons since printer driver can start various settings and motions. Therefore, there are only 2 non-lock type push switches, 1 lock type push switch an...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 33 1.4.2 Panel Functions Refer to Table 1-19 to Table 1-21. Table 1-19. Panel Functions Table 1-20. Panel Function with Power On NOTE 1:You can check the 1) firmware version, 2) protection counter and 3) nozzle check pattern by ...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 34 1.4.3 Printer Condition and Panel Status Table 1-22 shows printer condition and panel status. Since the table shows various error status and also indicates printer status, it enables you to find appropriate repair ways. Table...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 35 1.5 Error Status When following status occur, the printer goes to the error status and stops taking data, setting the /ERROR signal in the interface as “Low”, and Busy signal as “High”. At this time, the printer goes to non p...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 36 1.5.4 No Ink-Cartridge Following reasons can be the causes when printer goes this error mode. 1. When the printer is turned on for the first time. (This is a normal error state and it returns to the normal state after install...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 37 1.6 Printer Initialization Stylus Color 440, 640, 740 have three kinds of initialization methods. Following explains each initialization. [1.Power-on initialization] This printer is initialized when turning the printer power ...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 38 1.8 Main Components Stylus Color 440, 640, 740 have following major units. Also, it is one of the major characteristics that the bottom of the Printer mechanism serves as the Lower case at the same time. Each unit from 2) to ...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 39 1.8.2 C206 Main-B Board (Stylus Color 440) C206 Main-B board controls Stylus Color 440 and consists of following major electric elements. This board will be changed to new board called C255 Main board. Figure 1-12. C206 Main-...
EPSON Stylus Color 440/640/740 Revision A Chapter 1 Product Description 40 1.8.4 C257 Main Board (Stylus Color 740) C257 Main board controls Stylus Color 640 and consists of following major electric elements. Figure 1-14. C257 Main Board Major Electric Elements 1.8.5 Power Supply Board C206 PSB/PSE ...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 44 2.1.1 Printer Mechanism Like previous EPSON Ink Jet printers such as Stylus Color 400, 600, Photo, Photo 700, Photo EX, the printer mechanism of Stylus Color 440/640/740 does not have an exclusive mechanism to change over pa...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 45 2.1.1.1 Printing Mechanism Basic principles of the print head which plays major role of printing mechanism is the same as previous models; on demand type MACH head method, but there is some difference in the resolution. (Ref...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 46 2.1.1.2 Printing Process Following figures show the sectional drawings of normal state and ejecting state of the printhead. 1. Normal State: When the print signal is not output, PTZ also does not move in the waiting state (n...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 47 2.1.1.3 Carriage Mechanism Carriage mechanism is to drive the carriage with print head mounted from left to right or vice versa. The carriage drive motor in these printers are a 4-phase, 200-pole, stepping motor and is drive...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 48 See Figure 2-6 which shows the carriage mechanism. Figure 2-6. Carriage Mechanism (Top view) The printhead, a core of the printing mechanism, is stored in the carriage unit. When the adjustment lever is moved up and down, th...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 49 2.1.1.3.1 Platen Gap Adjust Mechanism and Parallel adjustment Mechanism This mechanism can be set by the users and can prevent various problems related to low image density or print with any dirt by changing the positions of...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 52 2.1.1.5 Ink System Ink system mechanism consists of 1)cap mechanism, 2)pump mechanism, carriage lock mechanism, 4)waste ink absorber and 5)ink sequence. Out of these mechanism, from 1) to 4) are physical mechanism and parts ...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 53 2.1.1.6 Pump, Carriage Lock, Head Cleaner Mechanism In the Stylus Color 440/640/740, there is no switch or mechanism to change over the pump/paper feed mechanism. Therefore, whenever the paper feed/pump motor rotate, pump dr...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 54 The table below shows PF/Pump motor rotational direction and pump system operation. Table 2-7. Relationship between Pump Motor Rotation and it’s Work Refer to Figure 1-13 in the right column which shows the pump operations a...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 55 2.1.1.6.1 Cap Mechanism In the cap mechanism, in order to prevent ink from being thickened on the head surface, it is controlled that the head surface stays adherent to the rubber frame of the cap surface when the power is o...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 56 2.2 Electrical Circuit Operating Principles Stylus Color 440/640/740 contains the following three electric circuit boards. Electronic Boards for Stylus Color 440 are;Main: C206 Main-B, C255 Main Board Power Supply: C206 PSB,...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 57 2.2.1 C206 PSB/PSE and C257 PSB/PSE Power Supply Board (for Stylus Color 440, 640, 740) There are 2 types of power supply boards for Stylus Color 440/640/740. The main components of the boards are the same, but the +5V regul...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 60 2.2.2 C206 Main-B, C255 Main (for Stylus Color 440) Various DC voltage generated on the C206 PSB/PSE board is added various signals in order to drive the printer function on the C206 main-B, C255 main, board the drive of CR/...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 66 2.2.4.1 Reset Circuits [C206 Main-B, C255 Main for Stylus Color 440]The reset circuit prevents the CPU from running away, which is caused by the unstable voltage in the logic line during the power ON/OFF operation. And reset...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 67 [C256 Main for Stylus Color 640]The reset circuit prevents the CPU from running away, which is caused by the unstable voltage in the logic line during the power ON/OFF operation. And reset IC(IC9) monitors level of power vol...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 68 [C257 Main for Stylus Color 640]The reset circuit prevents the CPU from running away, which is caused by the unstable voltage in the logic line during the power ON/OFF operation. And reset IC(IC8) monitors level of power vol...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 69 The following three figures show the sensor circuits. Out of the data such as EPW with IEEE 1284 Nibble mode to be returned to the host, the data to indicate ink consumption is calculated and managed by the counter of the fi...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 70 2.2.4.3 EEPROM Control Circuits The EEPROM of Stylus Color 440/640/740 has following contents. Gate array controls operations of reading data when the power is on and writing data when the power is off. Ink consumption (Bk, ...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 71 2.2.4.4 Timer Circuit A lithium battery is mounted on the main board and calculates how long the printer is not used. The timer IC starts counting with oscillation motivated by the crystal oscillator using this battery as a ...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 72 2.2.4.5 DRAM Control In the Dynamic RAM control, output and formation of CAS and RAS control signals become necessary in addition to the output of CS signal. The CPU not only controls that but also perform the output of CS s...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 73 Figure 2-32. Head Drive Circuit for Stylus Color 440 H8D2813(IC6) XOVM CTB COM DTB GNDGND 25 1 20 +5 F1 +42 22 23 VHV VHV +5 GND GND GND GND GND GND VDD 15 14 12 10 8 6 4 COM COM COM 19 21 20 GND2 GND2 GND2 16 18 17 E05B44(I...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 74 Figure 2-33. Head Driver Circuit for Stylus Color 640 H8D2813(IC7) XOVM CTB COM DTB GNDGND 25 1 20 +5 F1 +42 22 23 VHV VHV +5 GND GND GND GND GND GND VDD 15 14 12 10 8 6 4 COM COM COM 19 21 20 GND2 GND2 GND2 16 18 17 E05B43(...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 75 Figure 2-34. Head Drive Circuit for Stylus Color 740 [Common drive circuit] The shape of trapezoidal wave form will be different according to the printing operation, slight vibrations at the non-printing nozzle and waiting c...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 78 2.2.4.8 CR Motor Drive Circuit IC14(LB1845) on C206 Main-B, C255 Main board, IC14(UDN2917) on C256 Main board, and IC11(LB1847) on C257 Main board are used for driving CR motor. In the IC, Bi-pola drive PWM current control t...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 79 Figure 2-39. Carriage Motor Drive Circuit for Stylus Color 640 E05B43 (IC2) CRA0 CRA1 CRA0 CRB1 CRAPH CRBPH MTBV0 MTBV1 MTBV2 MTBV3 MTBV4 75 76 75 60 61 62 63 73 77 74 Rotor A /A B /B 1 3 2 4 CN5 UDN2917 (IC15) I10 I11 2 1 I...
EPSON Stylus Color 440/640/740 Revision A Chapter 2 Operating Principles 80 Figure 2-40. Carriage Motor Drive Circuit for Stylus Color 740 M6252(IC15) - + 1 2 3 C90A05 (IC1) 111 DA0 CurrentDetection E05B588(IC2) Rotor A /A B /B 1 3 2 4 CN7 CRENBA CRENBB CRPHAA CRPHAB 192 201 191 202 CRIA0 CRIA1 CRIA...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 82 3.1 Troubleshooting The printer may exhibit different symptoms for the same problem, which makes troubleshooting more difficult. This section, however, provides simple and effective ways to facilitate troubleshooting. The followi...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 83 Table 3-2. Sensor Check Sensor Name Location Signal Level Sensor Status Paper End Senior • Stylus Color 440/640 CN4/Pins 1 & 2 Open: less than 0.7 V Paper loaded • Stylus Color 740 CN5/Pins 1 & 2 Close: more than 2.4 V No...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 84 Table 3-3. Printer Condition and Panel Status Error Status Indicators Recovery Power Ink out (Black) Ink Out (Color) Paper Out Paper Out --- --- --- On Load paper by pressing the load/eject button. Paper jam condition --- Off Off...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 85 3.2 Unit Level Troubleshooting When a problem occurs, you can identify the defective unit according to the symptoms exhibits. The table below lists the symptoms of certain problems. Once the problem is identified, refer to the fl...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 86 3.2.2 Error is detected Flowchart 2 3.2.3 Failure occurs during printing Flowchart 3 START Check the errormessage.(Refer to Table 3-3) Is it a carriage error? Is it an ink cartridge error? Maintenance Error Replace the wasteink a...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 87 3.2.4 Printer does not feed paper correctly. Flowchart 4 3.2.5 Control panel operation is abnormal. Flow Chart 5 START Is paper setin the ASFcorrectly? Do the PF roller and platen rotate? Remove any obstructionin the paper path i...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 88 3.3 Unit Repair of Power Supply Board Note:The power supply board equipped with each printer is as follows: S tylus Color 440: C206 PSB/PSE Stylus Color 640: C206 PSB/PSE Stylus Color 740: C257 PSB/PSE This section describes the ...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 89 Table 3-5. Repair of the C206/C257 PSB/PSE Board Symptom Condition Cause Checkpoint Solution The printer does not operate at all. +42V line is dead. F1 is open. Check F1 by using a tester. Replace F1. Transformer coils are open. ...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 90 (Continued) The printer does not operate at all. +5V line is dead. IC51 (L4962E/FA3635P) is dead. Note: • L4962 is used for Stylus Color 440/640. • FA3635P is used for Stylus Color 740. Stylus Color 440/640: • Check the oscillati...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 91 3.4 Unit Repair of the Main Board Note:The Main board equipped with each printer is as follows: Stylus Color 440: C206MAIN-B, C255MAIN Stylus Color 640: C256MAIN Stylus Color 740: C257MAIN This section describes the problems rela...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 92 Table 3-6. Unit Repair of Main Board Symptoms Condition Cause Check Point Solution The printer does not operate at all. (Continues to the next page.) CPU does not operate. (Continues to the next page.) The reset circuit does not ...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 94 (Continued) The carriage does not operate normally. (Continued) Carriage motor does not operate at all or it occurs a abnormal noise. Stylus Color 440, 640: IC14 is dead. Stylus Color 740: IC11 is defective. Stylus Color 440: Che...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 95 Paper feed operation is abnormal. Paper feed motor does not work. IC2 is dead. Stylus Color 440: Check the waveform at 25, 18 pin of IC14. Stylus Color 640: Check the waveform at 43, 26 pin of IC16. Stylus Color 740: Check the wa...
EPSON Stylus Color 440/640/740 Revision A Chapter 3 Troubleshooting 96 3.5 Repair of the Printer Mechanism This section provides instruction for repairing the printer mechanism. It describes various problems, symptom, likely causes, checkpoints, and solutions. Select appropriate symptom from the tab...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 100 4.1 Overview This chapter describes procedures for disassembling the main components of EPSON Stylus Color 440/640/740. Unless otherwise specified, disassembly units or components can be reassembled by reversing the dis...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 101 4.1.2 Tools Table 4-1 lists the tools recommended for disassembling, assembling, or adjusting the printer. Use only tools that meet these specifications. C A U T I O N Risque d’explosion si la pile est remplacée incorre...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 102 4.1.3 Specification for Screws Table 4-2 shows screw specifications. During assembly and disassembly, make sure that the specified types of screws are used at proper locations, referring to the table below. Note that th...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 103 4.1.4 Service Checks After Repair Before returning the printer after servicing, use the check list below, which enables you to keep record of servicing and shipping more efficiently. Table 4-3. Inspection Checklist for ...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 104 4.2 Disassembly Procedures The flowchart below shows procedures for disassembly. Figure 4-1. Flowchart of Disassembly Remove the Housing 3.2.1 Remove theBoard Assembly 3.2.2 Remove the operation panel 3.2.3 Remove the P...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 105 4.2.1 Removing the Housing Since the printer mechanism itself structures the bottom part, the printer mechanism appears just by removing the housing. 1. Open the printer cover and turn the PG adjustment lever towards (+...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 106 4.2.2 Removing the Board Assembly Since the main board and power supply circuit board are built in a separate bracket from the printer mechanism, remove the whole bracket from the printer mechanism. NOTE: The main board...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 107 Figure 4-3. Removing the M/B Shield Plate Figure 4-4. Removing the Boards [Cable Holder A and B] A M/B Shield Plate (No.1) (No.1) (No.1) B M/B Shield plate Power Supply Board Main Board (No.6) (No.1) (No.1)
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 108 4.2.3 Removing the Operation Panel The panel board equipped with each printer is as follows: - Stylus Color 440/640: C206PNL - Stylus Color 740: C209PNL 1. Remove the housing. (Refer to Section 4.2.1.) 2. Remove two scr...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 109 4.2.4 Disassembling the Printer Mechanism Since Stylus Color 440/640/740 do not have the lower housing, the printer mechanism part should already appear by now. Therefore, this section explains procedures for disassembl...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 110 Figure 4-6. Removing the Print Head F a s t e n e r H e a d P r i n t h e a d U n i t F F C N o t e : T h e r e i s n o a c t u a t o r s o n t h e p r i n t h e a d f o r S t y l u s C o l o r 7 4 0 . O n l y f o r 7 4...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 112 4.2.4.2 Removing the Absorber Tray Assembly ;A 1. Remove the housing. (Refer to Section 4.2.1.) 2. Remove the operation panel. (Refer to Section 4.2.3.) 3. Remove one screw (No.4) securing “Absorber tray assembly” locat...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 114 Figure 4-9. Removing the Cap and Pump Assemblies Loosen screws on the rightand left sides and float thePaper eject frame assembly. Release three hooksfrom the interior of the right frame assembly. Pump Assembly Cap Asse...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 115 Figure 4-10. Component of Pump Assembly Head Cleaner Order of assembling the pump parts.
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 116 4.2.4.4 Removing the CR Motor Assembly 1. Remove the housing. (Refer to Section 4.2.1) 2. Rotate the gear 67.2 toward you and release the carriage lock mechanism, then move the carriage to the center. 3. Loosen the timi...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 117 4.2.4.5 Removing the PF Motor Assembly [For Stylus Color 740] 1. Remove the housing.(Refer to Section 4.2.1.) 2. Remove the absorber tray assembly ;A. (Refer to Section 4.2.4.2.) 3. Remove the following gears located on...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 118 [For Stylus Color 440, 640] 1. Remove the housing. (Refer to Section 4.2.1.) 2. Remove the absorber tray assembly ;A. (Refer to Section 4.2.4.2.) 3. Remove the 2 screws securing the PF motor assembly. to the frame. Figu...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 119 4.2.4.6 Removing the ASF Assembly 1. Remove the housing. (Refer to Section 4.2.1.) 2. Release the fixed hook from the inside of the printer mechanism and remove the gear 34 from the roller shaft in the ASF assembly. 3. ...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 121 Figure 4-16. Disassembly of ASF Assembly H o p p e r A s s e m b l y A S F F r a m e R e l e a s e H o p p e r L e v e r P a p e r F e e d R o l l e r A s s e m b l y L e f t S h a f t F i x i n g B u s h i n g T o r s ...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 122 4.2.4.6.2 Removing the Right and Left LD Roller Assembly 1. Disassemble the ASF assembly and remove the paper feed roller assembly and hopper assembly from the ASF assembly. (Refer to Section 4.2.4.6.) 2. Take out the r...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 124 Figure 4-19. Removing the Carriage Assembly P G S u p p o r t L e v e r R i g h t P a r a l l e l i s m A d j u s t m e n t B u s h i n g W a s h e r [ C o n v e x s i d e s h o u l d f a c e t o t h e b u s h i n g s i...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 125 4.2.4.8 Removing the PF Roller Assembly 1. Remove the housing.(Refer to Section 4.2.1.) 2. Remove the carriage assembly.(Refer to Section 4.2.4.7.) 3. Remove three screws(No.1) on the printer mechanism and disassemble t...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 126 Figure 4-21. Removing the Paper Eject Roller Assembly Figure 4-22. Removing the PF Roller Assembly F r o n t P a p e r G u i d e ; B E j e c t P a p e r R o l l e r A s s e m b l y P F R o l l e r A s s e m b l y A l i ...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 127 4.2.4.9 Removing the PE Paper Detector Assembly 1. Remove the housing. (Refer to Section 4.2.1.) 2. Release two fixed hooks securing the PE detector assembly from the back of the frame and remove the PE detector assembl...
EPSON Stylus Color 440/640/740 Revision A Chapter 4 Disassembly and Assembly 128 4.2.4.10 Removing the HP Detector 1. Remove the housing. (Refer to Section 4.2.1.) 2. Remove the cable from the HP detector and take it out after releasing the fixed hook. Figure 4-24. Removing the HP Detector H P D e t...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 130 5.1 Overview This chapter describes adjustments required when the printer is disassembled and assembled after repair. 5.1.1 Required Adjustments Stylus Color 440/640/740 require the following adjustments. (Refer to Table 5-1) Perform...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 131 5.1.2 Adjustment Tools Required Table 5-3 below shows adjustment tools for Stylus Color 440/640/740. Table 5-3 Adjustment Tools Required No. Name Adjustment Item Contents/Spec. 1 Thickness Gauge Parallelism Adjustment 1.04 mm 2 Adjus...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 132 5.2 Adjustment This section explains specific procedures for each adjustment required for Stylus Color 440/640/740. 5.2.1 Parallelism Adjustment When replacing the carriage assembly or removing it during printer mechanism disassembly...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 133 [Fixing Parallelism Adjustment Bushing] 13. Fix the right and left parallelism adjustment bushings with screws. (No.1 screw for each.) When completing this adjustment, check the overlap amount of the printhead and head cleaner. 1. Ro...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 134 5.2.2 Adjustment by Adjustment Program In this printer, it is necessary to set the correct information for each printer mechanism in order to maintain consistent printing function and quality, eliminating difference of each printer m...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 135 Figure 5-5. Options in the Program and Keys to Use Main menu Maintenance Adjustment Market/Destination Check Head Voltage ID Input Head Angular Adjustment Bi-D Adjustment Head Cleaning(CL2) Ink Charge Flag Reset Transportation Liquid...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 136 5.2.2.2 Entering the Main menu Before performing any adjustment, you need to enter the main menu, however, you may have to take the following extra steps before entering the main menu depending on the printer model name and mode name...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 137 5. After a few seconds, the model name appears on the screen shown below. Proceed to one of the following steps. Figure 5-7. Initial Screen (2) 6. The main menu shown below appears. Figure 5-8. Main Menu of the Program If the printer...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 138 5.2.2.2.1 Registering the printer model name 1. If no model name is registered, the screen shown below appears. Press the E key while pressing the Alt key, and the program advances to the Model Name Input Screen. Figure 5-9. Model Na...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 139 5.2.2.2.2 Setting the CG (Destination information) (For Stylus Color 740 only) Since there are two models for Stylus Color 740, the standard model and NLSP model, you are required to set the correct CG according to the model by follo...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 140 5.2.2.3 Initial Ink Charge Operation There is no ink charged in the ink path of a spare printhead and printer mechanism. Therefore, after you replaced any of the following units, perform initial ink charge and return the printer afte...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 141 5.2.2.4 Head Cleaning Operation Different from the previous models, Stylus Color 440, 640, and 740 have no dummy cleaning sequence called CL3, which was performed to prevent ink from being unnecessarily consumed when cleaning was rep...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 142 5.2.2.5 Protection Counter Indicate/Reset The program provided with this manual can let you confirm or clear the current protection counter value. (Of course, you can confirm or clear the current protection value by main unit alone. ...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 143 [Clearing the current protection counter value] 1. Enter the main menu. (Refer to Section 5.2.2.2 ) 2. Apply the maintenance menu. 3. By using the Up/Down arrow key, select the item Indication of the counter value for the waste ink p...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 145 4. Press the Enter key, and the screen below appears. The terms World and Standard show the current value set in the destination and CG addresses in the EEPROM. Figure 5-21. Market/Destination Confirmation Menu 5. You can return to t...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 146 5.2.2.7 Head Voltage ID Input Head voltage value adjustment function enables you to write printhead ID. This operation is considered the most important to maintain proper ink discharging system. If an ID is not written correctly, it ...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 147 6. When you input the head ID value, the screen automatically advances consequently, as shown below: Figure 5-24. Head Voltage ID Writing Screen 7. Press the Esc key once. The screen returns to the Head Voltage ID Check/Input Select ...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 148 5.2.2.8 Head Angular Adjustment During production, slight variations are created in printheads and carriage (which are used as a printhead base.) If these differences are not adjusted, they can adversely influence the printhead angle...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 149 Figure 5-28. Sample of Head Angular Adjustment Pattern 5. Loosen the printhead securing screw securing the printhead on the carriage. (You don ' t need to remove it completely.) Figure 5-29. . Screw Position NOTE: Make sure to loosen...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 150 7. After changing the position of the adjust lever, select Head angular adjustment pattern again. The printer prints out a head angular adjustment pattern and the screen automatically returns to the Current Head Angular Confirmation ...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 151 5.2.2.9 Bi-D Adjustment You perform this adjustment to correct differences in printing positions, which is caused by slippage of printing timing in right and left directions during the Bi-directional printing. Therefore, you are requ...
EPSON Stylus Color 440/640/740 Revision A Chapter 5 Adjustment 152 Figure 5-34. Bi-D ADjustment Pattern Sample 6. By using the Up/Down key, select Adjust on the Bi-D adjustment menu (Figure 5-32). Then the screen below appears. Figure 5-35. Bi-D Value Input Menu 7. The value 0 (blue) appears in the ...
EPSON Stylus Color 440/640/740 Revision A Chapter 6 Maintenance 154 6.1 Overview This section describes the points and the procedures for maintaining the printer in its optimum condition. 6.1.1 Cleaning This printer has no mechanical components which require regular cleaning. Therefore, note that th...
EPSON Stylus Color 440/640/740 Revision A Chapter 6 Maintenance 156 5 <Lubrication Point> The shaft for “GEAR, 16, 40.8” on “FRAME, LEFT” Use a syringe to apply it. <Lubricant Type> G-26 <Lubrication Amount> Approximately 5-mm long 6 <Lubrication Point> Bushings for “ROLLER, ...
EPSON Stylus Color 440/640/740 Revision A Chapter 6 Maintenance 157 W A R N I N G Never apply oil to the CR guide shaft directly. This may cause fatal damage to the components of the printer. Avoid applying oil excessively to the oil pad. This may cause fatal damage to the components of the printer....
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 161 A.1 Connector Summary This section gives information on connectors and their pin assignment.Since all connectors and their pin assignments except for CN8 (printhead) are common for Stylus Color 440 and Stylus Color 640, they are includ...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 162 A.1.1 Connector Summary (Stylus Color 440/640) This section provides information on connectors in the main units of the Stylus Color 440 and Stylus Color 640. Figure 1 shows how the main component units are connected. Figure A-1. Cable...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 163 A.1.1.1 Connector Pin Assignment (Stylus Color 440 and Stylus Color 640) Tables in this section provide connector pin assignments of the C206MAIN-B, C255MAIN and C256MAIN, the main boards equipped with Stylus Color 440 and Stylus Color...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 166 A.1.2 Connector Summary for Stylus Color 740 This section contains information on connectors in the main units of Stylus Color 740. Figure 2 shows how the main component units of the Stylus Color 740 are connected. Figure A-2. Cable Co...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 167 A.1.2.1 Connector Pin Assignment (Stylus Color 740) Tables in this section provide connector pin assignments of the C257MAIN, the main board equipped with Stylus Color 740. C A U T I O N Information contained in this section only appli...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 169 A.2 EEPROM Address Map This section contains EEPROM map for Stylus Color 440/640 and Stylus Color 740. As it is in Section A.2, this section is separated in 2 parts as shown below. Therefore, be sure to refer to the correct section dep...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 170 Table A-20. Stylus Color 440/640 EEPROM Address Map Address Explanation Setting QPIT Settings Factory Settings 00H Password 0 54H - 01H 0FH - 02H Market 0: Word 1: Japan 2: Custom (MJ-) ∗∗ 3: Custom (Stylus Color) ∗∗ 4: Custom (other n...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 174 A.2.2 EEPROM Address Map (Stylus Color 740) This section provides EEPROM address map for the Stylus Color 740. l C A U T I O N EEPROM map in this section only applies to Stylus Color 740. If you need EEPROM map for Stylus Color 440/640...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 177 Table A-34. Stylus Color 740 EEPROM Address Map (Coutinued) Address Explanation Setting QPIT Settings Factory Settings 4CH Ink counter Cm 00H 00H 4DH 00H 00H 4EH 00H 00H 4FH 00H 00H 50H Ink counter Cc 00H 00H 51H 00H 00H 52H 00H 00H 53...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 178 A.3 Circuit Board Component Layouts This section is composed of the following components layouts. C206MAIN-B (Stylus Color 440) C256MAIN (Stylus Color 640) C257MAIN (Stylus Color 740) C206PSB/PSE (Stylus Color 440/640) C257PSB/PSE (Sty...
EPSON Stylus Color 440/640/740 Revision A Chapter 7 Appendix 186 Figure A-11. C257 PSB Board Component Layout (Stylus Color 740) Figure A-12. C257 PSE Board Component Layout (Stylus Color 740)
EPSON Stylus Color 440/640/740 Revision B Chapter 7 Appendix 188 A.4 Exploded Diagrams This section contains the following exploded diagrams. Exploded diagram for Stylus Color 440 (1/3, 2/3, 3/3) Exploded diagram for Stylus Color 640 (1/3, 2/3, 3/3) Exploded diagram for Stylus Color 740 (1/3, 2/3, 3...
EPSON Stylus Color 440/640/740 Revision B Chapter 7 Appendix 198 A.5 Part List A.5.1 Part List for Stylus Color 440/640 Table A-36. Part List for Stylus Color 440/640 (1/4) Part Name Part Name 100 Housing;B 128 Mini Clamp 101 Cover, Printer;B 180 Label, Caution 1;B 102 Paper Support;B 181 Label, Acc...
EPSON Stylus Color 440/640/740 Revision B Chapter 7 Appendix 199 Table A-38. Part List for Stylus Color 440/640 (3/4) Part Name 578 Push Nut, 2 724 Roller, LD, Sub 579 Harness, HP 725 Holder, Roller, LD, Sub, Right 580 Harness, PE 726 Pad Assy., Left 581 Harness, ASF 727 Lever, Pad, Release, Left 58...
EPSON Stylus Color 440/640/740 Revision B Chapter 7 Appendix 202 A.6 Circuit Diagrams See the following pages for the circuit diagrams below. NOTE: For circuit diagram for C206MAIN-B, refer to the hard copies, as no pdf files for it is provided. C206MAIN-B circuit diagram 1/2, 2/2 See the hard copie...
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