Epson FX-2180 - Impact Printer- Manuals
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User Manual Epson FX-2180 - Impact Printer
Summary
EPSON FX-2180 Service Manual 1 FCC COMPLIANCE STATEMENT FOR AMERICAN USERS This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonableprotection against harmful interference in ...
EPSON FX-2180 Service Manual 3 PRECAUTIONS There are cautionary notes throughout the text to help you av oid personal injury or equipment damage. WARNING Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedur...
EPSON FX-2180 Service Manual 4 PREFACE This manual describes the basic functions, theory of electrical and mechanical operations, and maintenance and repair procedures of the EPSONFX-2180. The instructions and procedures included herein are intended for the experienced repair technicians, and attent...
EPSON FX-2180 Service Manual 5 Table of Contents 1. Product Description ............................................................................................................. 1-1 1.1 Specifications...................................................................................................
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-1 1.1 Specifications This section provides detailed specifications for the EPSON ® FX-2180 impact dot matrix printer. The FX-2180 is based on the FX-2170 printer,and its main components are very similar to those of the FX-2170.However, the...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-2 1.1.3 Resolution Table 1-2. Resolution Printing Mode Horizontal Density (dpi) Vertical Density (dpi) Adjacent Dot Printed High speed draft 90 72 No Draft 120 72 No Draft condensed 240 720 No Draft emphasized 120 72 Yes NLQ 240 144 No 60,...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-3 Continuous paper PW LM RM PL TM BM printable area Figure 1-3. Printable Area for Continuous Paper Table 1-4. Printable Area for Continuous Paper Continuous Paper PW (width) See Table 1-12 PL (length) See Table 1-12 LM (left margin) 0.1...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-4 Postcards p r in ta b le a r e a PW LM RM PL TM BM Figure 1-5. Printable Area for Postcards Table 1-6. Printable Area for Postcards Postcards PW (width) See Table 1-11 PL (length) See Table 1-11 LM (left margin) 0.12 in. (3 mm) or more...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-5 1.1.5 Paper Feed Specifications Standard feeding Friction front, rear methods: Push tractor front, rear Pull tractor front, rear, bottom Push and pull tractor front, rear Optional feeding Cut-sheet feeder (CSF), methods: bin 1 or bin 2 r...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-7 Postcards Table 1-11. Specifications for Postcards Front Entry Rear Entry Minimum Maximum Minimum Maximum Width (inches)(mm) 3.9 100 5.83 148 3.9 100 5.83 148 Length (inches)(mm) 5.83 148 5.83 148 3.9 100 5.83 148 Thickness (inches)(mm...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-8 Continuous paper with labels Table 1-13. Specifications for Continuous Paper with Labels Front Entry Bottom Entry Minimum Maximum Minimum Maximum Label size (inches)(mm) 15/16 × 2.5 23.8 × 63.5 15/16 × 2.5 23.8 × 63.5 Width (inches)(mm...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-9 1.1.9 Environmental Conditions TemperatureOperating: 41 ° to 95 ° F (5 ° to 35 ° C) When using recycledpaper, envelopes, labels,or roll paper: 59 ° to 77 ° F (15 ° to 25 ° C) Non-operating (storage): − 22 ° to 140 ° F ( − 30 ° to 60 ° C)...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-10 1.1.13 Safety Approvals 120 V modelSafety standards: UL1950CSA C22.2 No. 950 EMI: FCC part 15 subpart B class BCSA C108.8 class B 220 to 240 V modelSafety standards: EN 60950 (TÜV, NEMKO) EMI: EN 55022 (CISPR pub. 22) class BAS/NZS 3548...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-11 Table 1-15. Button Functions Button Function Operate Turns the printer on and off. The printer is off when the topof this button is even with the button protectors. Pause • Stops printing temporarily, and resumes printing when pressed a...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-12 1.2.1.3 Beeper The printer beeps during the error conditions described in Table 1-17. Table 1-17. Error Conditions Error Beep Pattern Paper out ❍ ❍ ❍ Cover open ❍ ❍ ❍ Paper release lever operation ❍ ❍ ❍ ❍ ❍ Illegal panel operation ❍ ❍ i...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-13 1.2.3 Paper Thickness Lever Positions You need to set the paper thickness lever for the type of paper you areusing, as shown in the table below. Table 1-19. Paper Thickness Lever Positions Paper Type Lever Position Ordinary paper (singl...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-14 1.3.3 Using the Bidirectional Adjustment Mode If the vertical lines in the printout are not properly aligned, you can use theprinter’s bidirectional adjustment mode to correct this problem. SeeChapter 5 for instructions on performing th...
EPSON FX-2180 Service Manual Chapter 1 Product Description 1-15 1.3.5 Printing a Hex Dump You can print a hexadecimal dump to isolate communication problemsbetween the printer and a software program. To enter hex dump mode,hold down both the LF/FF and Load/Eject buttons while you press theOperate bu...
EPSON FX-2180 Service Manual Chapter 2 Operating Principles 2-1 2.1 Overview The printer’s main components include the printer mechanism, powersupply circuit, control circuit, control panel, and housing. This chapterdescribes the operating principles of the main components. 2.1.1 Printer Mechanism T...
EPSON FX-2180 Service Manual Chapter 2 Operating Principles 2-2 2.1.2 Power Supply Circuit The printer can be powered by one of the following three power supplyboards: C166 PSB (120 V), C166 PSE (220 – 240 V), or C244 PSH(120 V / 220 – 240 V). The boards function in the same way, except eachboard ha...
EPSON FX-2180 Service Manual Chapter 2 Operating Principles 2-3 The figure below shows the power supply circuit block diagram. filter circuit full-waverectificationcircuit smoothingcircuit switchingcircuit AC input smoothing circuit +5 V switchingregulator +5 V over-currentprotection circuit +35 VDC...
EPSON FX-2180 Service Manual Chapter 2 Operating Principles 2-4 The table below identifies and describes the main components of thecontrol circuit on the C244 MAIN board. Table 2-3. Main Components of the Control Circuit Component IC Function(s) Gate array(E05B50**) IC1 • System control • Peripheral...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-1 3.1 Overview This chapter contains flowcharts and checkpoint tables fortroubleshooting the printer. The flowcharts tell you which printer unit orpart to replace based on the printer’s symptoms. The checkpoint tableslist the correct values an...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-4 3.3 Unit Level Troubleshooting You may be able to identify a defective printer unit simply by observingthe printer’s symptoms. The table below lists the symptoms for severalprinter problems. After you determine the type of printer problem yo...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-7 4. Abnormal Printing START Is the se lf test p rin ted correctly? Ch eck the da ta from the h ost PC using th e h ex d ump mod e. Are a ll the d ots printed corre ctly? Are a ny print he ad wires b roken? Is the pro blem solve d? Are the pri...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-8 Table 3-6. Repairing the Power Supply Board (Continued) Problem Cause Checkpoint Solution The +35 V and+5 V lines arenot outputwhen theprinter isturned on. SwitchingFET Q1 isdead. • Check that the resistance between the source and thedrain i...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-9 3.5 Repairing the Main Board Assembly The table below provides instructions on how to repair the main boardassembly. It lists various main board problems and provides likely causes,checkpoints, and solutions. To determine whether a component...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-11 Table 3-7. Repairing the Main Board Assembly (Continued) Problem Cause Checkpoint Solution A particulardot does notprint. IC1 isdefective, orone of theprint headdrivetransistors(Q2 − Q19) is defective. • Check the input signal waveform (CH ...
EPSON FX-2180 Service Manual Chapter 3 Troubleshooting 3-12 Table 3-8. Repairing the Printer Mechanism (Continued) Problem Symptom Cause Checkpoint Solution Carriageoperation isabnormal. The carriagemoves slightlyand then stops. There is a lackof lubrication,or foreignmaterial isstuck on theCR shaft...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-1 4.1 Overview This section provides warnings and cautions about disassembling andassembling the printer, and information about tools and screws. It alsodescribes how to check the printer after you repair it to make sure it isoperatin...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-2 4.1.3 Specifications for Screws Table 4-3 lists the abbreviations used in this chapter for small parts, suchas screws and washers. Table 4-3. Screw Types and Abbreviations Abbreviation Part Name CPS Cross-recessed pan head S-tight s...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-4 4.2 Disassembly and Assembly This section describes procedures for disassembling and assembling themain components of the printer. W hen the procedure for installing acomponent is simply the reverse of removing the component, this c...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-5 4.2.1 Preparing to Disassemble the Printer Before you disassemble the printer, disconnect the printer’s power cordand interface cable, and remove any paper loaded in the printer. Thenremove the following parts from the printer: fron...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-6 4.2.2 Removing the Panel Board Assembly 1. Remove the printer cover and ribbon cartridge. (See section 4.2.1.) 2. Release the left clips for the panel board assembly by pushing themfrom the cutout located on the inside front of the ...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-7 4.2.3 Removing the Print Head 1. Remove the printer cover and ribbon cartridge. (See section 4.2.1.) 2. Remove the two CBS screws (3 × 10) securing the print head to the CR assembly. 3. Remove the print head from the CR assembly. 4....
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-8 4.2.4 Removing the HP Sensor 1. Remove the printer cover, ribbon cartridge, front edge guide, and frontcover. (See section 4.2.1.) 2. Disconnect the connector cable for the HP sensor. IMPORTANT 9 9 Note the orientation of the HP sen...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-9 IMPORTANT 9 9 Mount the PW sensor assembly onto the ribbonmask holder groove, aligning the bottom line ofthe micro photo sensor with the bottom line ofthe groove. Whenever you remove the PW sensor assembly,clean the surface of t...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-10 4.2.7 Removing the Upper Housing Assembly 1. Remove the printer cover, rear edge guide assembly, paper ejectassembly, and rear tractor unit. (See section 4.2.1.) 2. Remove the panel board assembly. (See section 4.2.2.) 3. Remove th...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-11 4.2.8 Removing the Platen Assembly 1. Remove the printer cover, ribbon cartridge, and platen knob. (Seesection 4.2.1.) 2. Remove the print head, ribbon mask, and upper housing assembly.(See sections 4.2.3, 4.2.6, and 4.2.7.) 3. Mov...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-12 4.2.9 Removing the Platen Gear 1. Remove the printer cover, ribbon cartridge, and platen knob. (Seesection 4.2.1.) 2. Remove the print head, ribbon mask, and upper housing assembly.(See sections 4.2.3, 4.2.6, and 4.2.7.) 3. Remove ...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-13 C B B s c r e w ( 3 x 8 ) C B s c r e w ( 2 x 8 ) s e n s o r h o l d e r c a s e o p e n s e n s o r a s s e m b l y u p p e r h o u s i n g a s s e m b l y Figure 4-18. Removing the Case Open Sensor Assembly 4.2.11 Removing the P...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-14 5. Disconnect the cables from the following connectors on the mainboard assembly. Table 4-6. Main Board Connectors Connector Number Pins Connector Color Connector Number Pins Connector Color CN4 3 white CN5 3 black CN6 2 white CN7 ...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-15 4.2.11.1 Removing the CR Motor Assembly 1. Remove the printer cover, rear edge guide assembly, paper ejectassembly, and rear tractor unit. (See section 4.2.1.) 2. Remove the panel board assembly. (See section 4.2.2.) 3. Remove the ...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-16 4.2.11.2 Removing the PF Motor Assembly 1. Remove the printer cover, front and rear edge guide assemblies, frontcover, paper eject assembly, and front and rear tractor units. (Seesection 4.2.1.) 2. Remove the panel board assembly. ...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-17 4.2.11.3 Removing the PG Sensor Assembly 1. Remove the printer cover, front and rear edge guide assemblies, frontcover, paper eject assembly, and front and rear tractor units. (Seesection 4.2.1.) 2. Remove the panel board assembly....
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-18 4.2.11.4 Removing the Right Sub Frame Assembly 1. Remove the printer cover, front and rear edge guide assemblies, frontcover, paper eject assembly, and front and rear tractor units. (Seesection 4.2.1.) 2. Remove the panel board ass...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-19 C B S s c r e w s ( 3 x 6 ) Figure 4-26. Removing the Right Frame Assembly IMPORTANT 9 9 The tightening torque for the hexagonal nut is1.18 - 1.37 Nm (12 - 14 Kgf-cm). $'-8670(17 Adjust the platen gap/parallelism andbidirectional...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-21 tractor clutch cam Figure 4-29. Engaging the Tractor Clutch Cam $'-8670(17 Adjust the bidirectional print alignment. (SeeChapter 5.) 4.2.11.7 Removing the Left Frame Assembly 1. Remove the printer cover, front and rear edge guide a...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-22 $'-8670(17 Adjust the platen gap/parallelism andbidirectional print alignment, and resetthe TPE level. (See Chapter 5.) CBS screws (3 × 6) securing the left frame hexagonal nut (M4) platen cover CBS screw (3 × 6) parallelism adjust...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-23 IMPORTANT 9 9 The tightening torque for the two CBS screws(3 ×× 8) is 0.78 - 0.98 Nm (8 - 10 Kgf-cm). Engage the RD assembly gears as shown inFigure 4-32. R D r a c h e t c o m b i n a t i o n g e a r ( 7 m m , 2 3 m m ) d r i ...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-24 IMPORTANT 9 9 When installing the CR assembly, insert thetiming belt securely into the two holding slotsat the bottom of the CR assembly. Make sure you take up all the slack in thetiming belt between the two slots, as shownbelo...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-25 IMPORTANT 9 9 If you remove the rear CR guide shaft alongwith the CR assembly, be sure to reinstall therear CR guide shaft in the printer mechanism. The rear CR guide shaft has a hole near theright edge. One side of the hole ha...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-26 4.2.11.11 Removing the Front PE Sensor Assembly 1. Remove the printer cover, front and rear edge guide assemblies, frontcover, paper eject assembly, and front and rear tractor units. (Seesection 4.2.1.) 2. Remove the panel board as...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-27 5. Remove the three CBS screws (3 × 4) securing the upper shield plate to the printer mechanism and remove the upper shield plate. Thenremove the upper I/F grounding plate from the main board assembly. CBS screws(3 × 4) upper shiel...
EPSON FX-2180 Service Manual Chapter 4 Disassembly and Assembly 4-28 4.2.11.13 Removing the Power Supply Board Assembly 1. Remove the printer cover, front and rear edge guide assemblies, frontcover, paper eject assembly, and front and rear tractor units. (Seesection 4.2.1.) 2. Remove the panel board...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-1 5.1 Adjustment Overview 5.1.1 Required Adjustments This chapter describes the adjustments you need to perform after youremove or replace certain printer parts. The table below indicates whichadjustments are required for each repair procedure. Ta...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-2 5.2 Adjusting and Resetting the Printer 5.2.1 Platen Gap/Parallelism Adjustment If you have rotated or reassembled the rear carriage guide shaft orparallelism adjustment bushing, or if printing is too light or too dark evenwhen the PG lever is i...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-3 3. Attach the print head to the carriage assembly again and tighten thetwo CBS screws (3 × 10). 4. Move the print head to the left end column position. 5. Set the paper release lever to the single-sheet position. 6. Loosen the hexagonal nut (M4)...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-4 10. If the platen gap is wider at the left end column than at the right endcolumn, adjust the parallelism for the rear carriage guide shaft bymoving the parallelism adjustment bushing backward. If the platen gapis narrower at the left end column...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-5 5.2.2.1 Performing the Bi-d Adjustment Using the Settings Diskette 1. Make sure the PC is turned off. Insert the Settings diskette into drive Aof the PC and turn on the PC. 2. Exit Windows and go to the DOS prompt. 3. At the DOS prompt, type GWB...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-6 You see the Bi-d Adjustment menu. < Bi-d adjustment > > Mode 0 = 0 Mode 1 = 0 Mode 2 = 0 Cancel Print Speed Value Write Default[ ESC ] [ SPACE ] [ ] [ ] [ RET ] [ HOME ] Figure 5-8. Bi-d Adjustment Menu 7. Use the ↑ or ↓ key to highligh...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-7 4. Press the LF/FF or Load/Eject button until the Pitch lights indicate thenumber of the pattern with the best alignment, as shown inFigure 5-11. 1 o o o 14 n n n 2 o o n 15 n n f 3 o o f 16 n f o 4 o n o 17 n f n 5 o n n 18 n f f 6 o n f 19 f o...
EPSON FX-2180 Service Manual Chapter 5 Adjustments 5-10 11. To exit the program, press Esc until you return to the DOS prompt. IMPORTANT 9 The adjusted TPE value is stored in the EEPROMonly when you turn off the printer. Turn the printeroff and then on again after you perform the TPElevel reset adju...
EPSON FX-2180 Service Manual Chapter 6 Maintenance 6-1 6.1 Preventive Maintenance To keep the printer operating properly, regularly clean the exterior caseusing denatured alcohol and also vacuum the inside of the printer toremove any dust and paper debris. After you clean the printer, check that it ...
EPSON FX-2180 Service Manual Chapter 6 Maintenance 6-2 Table 6-2. Lubrication Points Ref. No. Lubrication Points Quantity Lubricant 1 Cam surfaces of the 34.5 mmspur gears 2 mm width,halfway G-26 2 The platen gap adjustmentslots on the right frame 2 mm width,from the topslot to the 3 rd slot from th...
EPSON FX-2180 Service Manual Appendix A-1 A.1 Connector Summary The figure below shows how the primary components of the printer areconnected. Table A-1 summarizes the functions and sizes of theconnectors. printer mechanism PG sensor release lever position sensor rear PE sensor front PE sensor HP se...
EPSON FX-2180 Service Manual Appendix A-5 A.2 Circuit Board Component Layout Diagrams Figure A-2. C244 MAIN Board Component Layout Diagram (1 of 2) Figure A-3. C244 MAIN Board Component Layout Diagram (2 of 2)
EPSON FX-2180 Service Manual Appendix A-6 Figure A-4. C166 PSB Board Component Layout Diagram Figure A-5. C166 PSE Board Component Layout Diagram
EPSON FX-2180 Service Manual Appendix A-7 A.3 Circuit Board and Exploded Diagrams This section provides the following diagrams: C244 MAIN circuit board diagram C166 PSB circuit board diagram C166 PSE circuit board diagram C244 PSH circuit board diagram FX-2180 exploded diagram (1 of 3) F...
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