Amtrol Top Down - Manuals

Amtrol Top Down – Manual in PDF format online.

Manuals:

Manual

Manual Amtrol Top Down

Summary

Page 2 - IMPORTANT STEPS AND DECISIONS REQUIRED BEFORE INSTALLATION

-2- 1. TABLE OF CONTENTS 2. Pre-Installation Checklist ................................................. 2 3. Required Components and Accessories Checklist ......... 3 4. WH-7 & 9 Classic Series Piping Installation .................... 4 5. Top Down™ TD-Series Piping Installation ..................

Page 4 - PIPING INSTALLATION; DOMESTIC WATER PIPING

-4- 4. WH-7 & 9 CLASSIC SERIES PIPING INSTALLATION DOMESTIC WATER PIPING 1. Thread the included 3 / 4 ” brass tee onto the pipe marked COLD WATER. 2. Screw the 3 / 4 ” drain valve into the opposite end of the brass tee. 3. Connect the cold water supply to the remaining port on the brass tee. 4. ...

Page 8 - TOP VIEW; SIDE VIEW

-8- 6. READY-TO-RUN RTR-SERIES PIPING INSTALLATION DOMESTIC WATER PIPING 1. Connect the cold water supply to the pipe labeled COLD WATER. 2. Connect the HOT WATER piping to the domestic hot water system. 3. Make an 8-inch “heat trap” on the HOT WATER outlet as shown in the diagram. This will reduce ...

Page 14 - BOILERMATE; WHITE - RODGERS 8J48 A; WHITE - RODGERS 8J48A; TV W

-14- HONEYWELL L8148 J WITH MILLIVOLT GAS VALVE BOILERMATE ® JUNCTION BOX (PLACE A WIRE NUT OVER EACH WIRE NOT USED) ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK BOILERMATE ® CIRCULATOR L1 L2 L8148J C1 C2 L1 L2 B1 B2 B3 B R T W TV TP Z HI LIMIT HONEYWELL L8148 J WITH 24 VOLT GAS VALVE BOILERMAT...

Page 15 - PRIORITY WIRING

-15- WHITE - RODGERS 8J48A WITH SELF-GENERATING GAS VALVE 8J48A BOILERMATE ® JUNCTION BOX ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK (PLACE A WIRE NUT OVER EACH WIRE NOT USED) B1 B2 TV W T TP Z B C1 C2 L2 L1 B3 L8124 A & C 2 1 ZC ZR B2 B1 C2 C1 T T BOILERMATE ® CIRCULATOR PRIORITY WIRING ...

Page 18 - Typical Multi-Zone Relay

-18- T T X X Boiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi-Zone Relay Utilizing Post-Purge Feature Smart Control™ ORANGE ORANGE BLUE BLUE VIOLET VIOLET BLACK WHITE L1 L2 120V Supply BoilerMate ® Circulator (PLACE A WIRE NUT OVER EACH WIRE NOT USED) Typical Multi-Z...

Page 19 - This sensor should not be the primary means of leak detection.

The Smart Control™ features an error code designed to alert the user to the presence of water on the floor. This is useful to warn of a leaking boiler, water heater, etc., or to alert the owner to a leak in the basement. If equipped with the optional water sensor, follow the installation instruction...

Page 20 - WIRING ALL DIAL CONTROL MODELS; CAPILLARY TUBE; SEPARATE CIRCULATOR

-20- 9. WIRING ALL DIAL CONTROL MODELS (EXCEPT RTR MODELS) Dial Control models utilize a standard dry-contact aquastat with capillary temperature sensor. The dial control contains a make-and-break switch and is suitable for 24V or 120V, 25A Max. To wire Dial Control models, select the appropriate di...

Page 21 - ZONE VALVES - SCHEMATIC 3

-21- T T X X Boiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi-Zone Relay BoilerMate ® Circulator BoilerMate ® Thermostat PRIORITY W/CIRCULATORS - SCHEMATIC 4 ZONE VALVES - SCHEMATIC 3 3-WIRE ZONE VALVES

Page 22 - BOILER CONTROL - SCHEMATIC 5

-22- BOILER CONTROL - SCHEMATIC 5 HONEYWELL L8148E ORANGE ORANGE BLUEBLUE VIOLETVIOLET BLACK WHITE SMART CONTROL™ JUNCTION BOX (PLACE A WIRE NUT OVER EACH WIRE NOT USED IN THE AMTROL BOILER MATE ® JUNCTION BOX.) TRANSFORMER 4 WIRE ZONE VALVE L1L2 40VA 24 VOLT L1 L2 NOTE: TAKE L1 AND L2 OFF THE BOILE...

Page 23 - CIRCULATOR RELAY OPERATION

-23- Ready-To-Run models include a circulator with built-in priority zoning relay. The aquastat is pre-wired and controls the circulator. Line voltage must be supplied and a signal wire must be run to fire the boiler. To wire RTR models, select the appropriate diagram from the following pages. If a ...

Page 24 - HONEYWELL L8148A OR SIMILAR W/PRIORITY; HONEYWELL L8148J W/MILLIVOLT GAS VALVE

-24- CIRCULATOR RELAY BOX 1 2 3 4 C1 C2 Indirect Aquastat LIVE NEUT PR OUT PR IN L1 L2 L1 L2 T T HEATING CIRCULATOR REMOVE JUMPER BETWEEN 1 & 3 3 HONEYWELL L8148A OR SIMILAR W/PRIORITY CIRCULATOR RELAY BOX LIVE NEUT PR OUT PR IN 1 2 3 4 L1 L2 Indirect Aquastat L1 L2 B2 B HONEYWELL L8148J W/MILLI...

Page 25 - STARTUP PROCEDURE FOR ALL MODELS; PURGE HEAT EXCHANGER: The heat exchanger

-25- 11. STARTUP PROCEDURE FOR ALL MODELS 1. PURGE HEAT EXCHANGER: The heat exchanger should be free of large air pockets to allow the circulator to operate properly. Using the diagram below as a guide, isolate the boiler return line and flush the loop until large air pockets are purged. After this,...

Page 26 - NOTE: If the differential is set to 5°F, then the post purge setting; SETTING THE SMART CONTROLTM

-26- GREEN LIGHT - CIRCULATOR INDICATOR MODE SWITCH READOUT DISPLAY The Smart Control™ incorporates multiple features that increase hot water performance and efficiency. All settings are accessed via the MODE button. To change any setting, simply hold the MODE button then tap to cycle through the se...

Page 27 - PROBLEM; SOLUTION

-27- 1. No power to unit 2. Air in heat exchanger loop 3. Faulty circulator or zone valve 4. Faulty BoilerMate™ thermostat 5. Faulty Smart Control™ 6. Boiler inoperable 1. Demand exceeds capacity 2. Temperature too low 3. Boiler lacks sufficient output 4. Fouled heat exchanger 5. Insufficient heat e...

Page 28 - REPLACEMENT PARTS

-28- WH-7, 41 WHS 60 & 80 WHS 120 WHS 60 & 80 WHS 120 and 9 Series TD-7 Series TD-7 RTR TD-80 Series Residential Residential Commercial Commercial Single Wall Heat Exchanger w/Gasket and Nuts 2700-5000 2700-5005 2700-5007 2700-5008 2775-82 2775-81 2700-5001 2700-5001 Double Wall Heat Exchang...

Page 30 - GENERAL SAFETY INFORMATION

-30- 15. GENERAL SAFETY INFORMATION SCALDING HAZARD. If the water temperature is over 120°F, household members can suffer serious or fatal scalding and painful and permanent injury. • The Consumer Products Safety Commission recommends an initial setting of 120°F, but notes a slower response time of ...