Amtrol Top Down - Manual

Amtrol Top Down

Amtrol Top Down – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – IMPORTANT STEPS AND DECISIONS REQUIRED BEFORE INSTALLATION
  • Page 4 – PIPING INSTALLATION; DOMESTIC WATER PIPING
  • Page 8 – TOP VIEW; SIDE VIEW
  • Page 14 – BOILERMATE; WHITE - RODGERS 8J48 A; WHITE - RODGERS 8J48A; TV W
  • Page 15 – PRIORITY WIRING
  • Page 18 – Typical Multi-Zone Relay
  • Page 19 – This sensor should not be the primary means of leak detection.
  • Page 20 – WIRING ALL DIAL CONTROL MODELS; CAPILLARY TUBE; SEPARATE CIRCULATOR
  • Page 21 – ZONE VALVES - SCHEMATIC 3
  • Page 22 – BOILER CONTROL - SCHEMATIC 5
  • Page 23 – CIRCULATOR RELAY OPERATION
  • Page 24 – HONEYWELL L8148A OR SIMILAR W/PRIORITY; HONEYWELL L8148J W/MILLIVOLT GAS VALVE
  • Page 25 – STARTUP PROCEDURE FOR ALL MODELS; PURGE HEAT EXCHANGER: The heat exchanger
  • Page 26 – NOTE: If the differential is set to 5°F, then the post purge setting; SETTING THE SMART CONTROLTM
  • Page 27 – PROBLEM; SOLUTION
  • Page 28 – REPLACEMENT PARTS
  • Page 30 – GENERAL SAFETY INFORMATION
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INSTALLER: LEAVE THIS MANUAL WITH THE OWNER

IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING

INSTRUCTIONS.

READ CAREFULLY THE PRODUCT INSTALLATION, OPERATING AND MAINTENANCE MANUAL. FAILURE

TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR

FATAL INJURY AND/OR PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY. THIS PRODUCT MUST BE

INSTALLED BY A QUALIFIED PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL AND STATE CODES AND REGULATIONS,

IN THE ABSENCE OF SUCH CODES, FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND NATIONAL

ELECTRIC CODE, AS APPLICABLE.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER

HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL
INJURY AS WELL AS PROPERTY DAMAGE.

The heat transfer medium must be water or other nontoxic fluid having a toxicity rating or class of 1, as

listed in Clinical Toxicology of Commercial Products, 5th edition. The pressure of the heat transfer

medium must be limited to 30 PSIG by an approved safety or relief valve.

West Warwick, Rhode Island 02893

INSTALLATION, OPERATION

& MAINTENANCE

INSTRUCTIONS

MODELS COVERED:

• WH-7 & 9 Classic Series

• Top Down

™

TD Series

• RTR models

• WHS Premier Series

Part #: 9040-586 (07/08)

BOILERMATE

®

INDIRECT-FIRED WATER HEATERS

MODELS CODES:

P: Packaged with circulator & Smart Control

™

L:

Less Circulator, with Smart Control

™

Z: Dial Aquastat
C: High-output commercial exchanger
DW: Double-wall heat exchanger
RTR: Pre-piped and wired

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Summary

Page 2 - IMPORTANT STEPS AND DECISIONS REQUIRED BEFORE INSTALLATION

-2- 1. TABLE OF CONTENTS 2. Pre-Installation Checklist ................................................. 2 3. Required Components and Accessories Checklist ......... 3 4. WH-7 & 9 Classic Series Piping Installation .................... 4 5. Top Down™ TD-Series Piping Installation ..................

Page 4 - PIPING INSTALLATION; DOMESTIC WATER PIPING

-4- 4. WH-7 & 9 CLASSIC SERIES PIPING INSTALLATION DOMESTIC WATER PIPING 1. Thread the included 3 / 4 ” brass tee onto the pipe marked COLD WATER. 2. Screw the 3 / 4 ” drain valve into the opposite end of the brass tee. 3. Connect the cold water supply to the remaining port on the brass tee. 4. ...

Page 8 - TOP VIEW; SIDE VIEW

-8- 6. READY-TO-RUN RTR-SERIES PIPING INSTALLATION DOMESTIC WATER PIPING 1. Connect the cold water supply to the pipe labeled COLD WATER. 2. Connect the HOT WATER piping to the domestic hot water system. 3. Make an 8-inch “heat trap” on the HOT WATER outlet as shown in the diagram. This will reduce ...

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