Amtrol TD-41Z - Manuals - manualsarea.com

Page 2 - Important Steps and Decisions Required Before Installation; FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS; A. General Installation Requirements; ALL SYSTEMS; TABLE OF CONTENTS

-2- 1. GENERAL SAFETY INFORMATION ...................................................................................... 3 2. PRE-INSTALLATION CHECKLIST ........................................................................................ 4 Important Steps and Decisions Required Before Installati...

Page 3 - YOUR HOME’S PLUMBING SYSTEM.; GENERAL SAFETY INFORMATION

-3- IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTSAPPEAR IN THE FOLLOWING INSTRUCTIONS EXPLOSION HAZARD: DO NOT INSTALL TO A HIGH PRESSURE STEAM BOILER (greater than 15psig). AN EXPLOSION COULD OCCUR. EXPLOSION HAZARD. THE PRESSURE OF THE HEAT TRANSFER MEDIUM MUST BE LIMITE...

Page 4 - THIS PRODUCT MUST BE INSTALLED AND; Select Circulator versus Zone Valve; IMPORTANT STEPS AND DECISIONS REQUIRED BEFORE INSTALLATION; damage to surrounding property.

-4- j THIS PRODUCT MUST BE INSTALLED AND MAINTAINED BY A LICENSED PROFESSIONAL. IN ADDITIONTO THE INSTRUCTIONS IN THIS MANUAL, FOLLOW ALLAPPLICABLE LOCAL AND STATE CODES OR IN THEABSENCE OF SUCH CODES, THE CURRENT EDITIONS OFTHE NATIONAL PLUMBING CODE AND THE NATIONALELECTRIC CODE. j DRIP PAN AND DR...

Page 5 - COMPONENTS CHECKLIST; A. Separate circulator; REQUIRED IF; expansion tank and the boiler; REQUIRED COMPONENTS AND

-5- TD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW COMPONENTS CHECKLIST The following is a checklist of components required for proper installation of these BOILER MATE™ models, both Priority and Non-Priority: A. Separate circulator • 1 each - circulator (4-8 gpm) • 1 each - positive shut-off weighted check valve...

Page 6 - Avoid high flow domestic water; Clearance From Combustible Surfaces; INSTALLATION INSTRUCTIONS FOR; TYPICAL INSTALLATION

-6- A. General Installation Requirements 1. Do not "short circuit" the boiler Do not connect boiler supply and return lines to the samesection or in the same flow circuit in a boiler, because theboiler water returning from the BOILER MATE™ will "shortcircuit" and exit the boiler too ...

Page 7 - PIPING SHOULD BE ACCOMPLISHED WITH UNIONS.; Step 1 - Locate the BOILER MATETM near boiler.; EXTERNAL TANKLESS HEATERS; Step 3 - Connect domestic hot water piping Figure 5.; VACUUM BREAKER IS NOT INSTALLED.; FIGURE 3

-7- B. PIPING PIPING SHOULD BE ACCOMPLISHED WITH UNIONS. Step 1 - Locate the BOILER MATE™ near boiler. Step 2 - Connect the cold water piping. a. Shut off the cold water supply at the main shut-offvalve. b. Drain existing domestic water system. Open 1 ormore system faucets to prevent vacuum. c. When...

Page 8 - Step 7 - Refill the boiler system; SEPARATE CIRCULATOR

-8- Step 5 - Connect boiler supply pipe. Figure 1. a. Shut off the cold water supply valve to the boiler, anddrain it using a hose attached to the drain valve at theboiler. b. When the boiler system piping is drained, cut thepiping to accommodate the supply line tee. Install thetee between the boile...

Page 9 - Step 2; TEMPERATURE ADJUSTMENT; If set too high, the resulting hot water can

-9- the service switch). c. Switch off the branch circuit breaker. Step 2 - Remove electrical box cover. Step 3 - Remove existing wire from boiler aquastat terminal C1 and connect to terminal #2 on DPDT relay. Step 4 - Install wire from DPDT relay terminal #1 to boiler aquastat terminal C1. Step 5 -...

Page 11 - FOR FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS

-11- The BOILER MATE™ is intended to provide a tank service life ofmany years. Components, however, may be subject to failuresthat require service. Failure to use the correct procedures or partsin these circumstances may make the unit unsafe. • DO NOT OPEN DOWN-STREAM FIXTURE IF YOU HAVE LOOSENED TH...

Page 12 - BE ELECTRICALLY GROUNDED.; ITEM

-12- RESIDENTIAL BOILER MATE™ CLASSIC (TD-7Z and TD-41Z) ELECTROCUTION HAZARD.THE BOILER MATE™ MUST BE ELECTRICALLY GROUNDED. NOTES: 1. THE BOILER MATE™ MUST BE ELECTRI- CALLY GROUNDED AND INSTALLED INACCORDANCE WITH LOCAL CODES, OR INTHE ABSENCE OF LOCAL CODES, WITHTHE NATIONAL ELECTRIC CODE. 2. HE...

Page 13 - Insufficient or runs out of; TROUBLE SHOOTING CHECKLIST

-13- PROBLEM CAUSE SOLUTION 1. No hot water at faucet. 1. Boiler does not operate. 1. a. Press reset button on boiler. b. Check main cut-off switch. c. Check fuse. 2. Circulator does not operate. 2. a. Check power supply. b. Check shaft coupling. c. Check impeller for locking. 3. Improper BOILER MAT...