Page 2 - translation of the original operating instructions; G B; Observe the curing time of the coating material.
32 Plast Coat 430 translation of the original operating instructions G B Warning! Mortar spraying machines develop high spraying pressures. Attention − Danger of injury! 1 Never reach into the spray jet with your fingers or hand!Never point the spray lance at yourself or other persons!Coating materi...
Page 3 - Function of the; exPLANAtORy DIAGRAM FOR PLAStCOAt 430 _ 37; Testing of the; ta b l e o f co n t e n ts
33 Plast Coat 430 G B table of Contents 1 SAFety ReGuLAtIONS ______________________ 34 2 INtRODuCtION tO WORkING WItH tHe MORtAR SPRAyING MACHINe PLAStCOAt 430 _ 36 2.1 Function of the mortar spraying machine PlastCoat 430 ________________________________ 36 2.2 Processible coating materials _______...
Page 4 - SAFety ReGuLAtIONS; usage of the mortar spraying machine; s a f e t y r e g u l at I o n s
34 Plast Coat 430 G B 1 SAFety ReGuLAtIONS The following sources are just a sample of those containing safety requirements for mortar conveyors: a) Working reliability regulation, accident prevention regulation "Fundamental principles of prevention" (BetrbSichV, BGV A1) including explanation...
Page 5 - Setup on an uneven surface; The mortar spraying machine must be installed as shown in
35 Plast Coat 430 G B Setup on an uneven surface The mortar spraying machine must be installed as shown in the diagram below to prevent it slipping. s a f e t y r e g u l at I o n s
Page 6 - FuNCtION OF tHe MORtAR SPRAyING MACHINe; teCHNICAL DAtA; I n t r o D u c t I o n
36 Plast Coat 430 G B 2.1 FuNCtION OF tHe MORtAR SPRAyING MACHINe PLAStCOAt 430 The coating material is fed through the suction effect of the screw pump. The suction effect causes the coating material to enter the eccentric screw pump. This pump builds up the pressure required for transportation thr...
Page 7 - exPLANAtORy DIAGRAM FOR PLAStCOAt 430; e x p l a n ato ry D I ag r a m; mode and delivery volume controller; Rear view
37 Plast Coat 430 G B 4 exPLANAtORy DIAGRAM FOR PLAStCOAt 430 e x p l a n ato ry D I ag r a m 1 Drive and control unit complete 2 Base frame with wheels 3 Operating light green (indicates that mains voltage is present) 4 Indicator light red (indicates the presence of a mal- function) 5 Control panel...
Page 8 - OPeRAtING eLeMeNtS AND DISPLAyS ON; o v e r v I e w; Detailed explanation of selector switch use:
38 Plast Coat 430 G B 4.1 OPeRAtING eLeMeNtS AND DISPLAyS ON DeVICe 1 Delivery volume controller 0-10 2 Selector switch for operating mode 3 Indicator light (Error) 4 Operating light (Power) 5 EMERGENCY STOP switch 6 Switch for activating remote control The delivery volume controller ( Fig. 3, 1) is...
Page 9 - MORtAR HOSe FOR PNeuMAtIC SPRAy LANCe; eMeRGeNCy StOP switch
39 Plast Coat 430 G B 4.3 COMPReSSOR (ACCeSSORy) VkM 592 intake volume 590 l/min Note: Only operate the compressor in accordance with the enclosed operating manual. 4.4 MORtAR HOSe FOR PNeuMAtIC SPRAy LANCe 1 Material connection mortar spraying machine 2 Atomizing air connection compressed air suppl...
Page 10 - AutOMAtIC SPRAy LANCe
40 Plast Coat 430 G B 4.7 AutOMAtIC SPRAy LANCe 1 Material connection 2 Switch sleeve, switching the mortar spraying machine on and off using control cable 3 Texture tip 4 Air tap 5 Material tap Open: material tap facing to the rear Closed: material tap at 90° to spray lance 6 Control cable connecti...
Page 11 - tRANSPORtAtION; MOVING; the machine must not be transported with; Pull safety pin (1) to rear and press down on mortar spraying; t r a n s p o rtat I o n
41 Plast Coat 430 G B 5 tRANSPORtAtION 5.1 MOVING Pull safety pin (1) to rear and press down on mortar spraying machine frame (2) until machine engages in the centre posi- tion. Roll up mains cable on cable bracket (3) and remove hose. Tip PC 430 towards rear using handle (4) so it can be easily pul...
Page 12 - COMMISSIONING; co m m I s s I o n I n g
42 Plast Coat 430 G B 6 COMMISSIONING 6.1 INStALLAtION LOCAtION The mortar spraying machine and the bucket from which the material to be processed is to be pumped have to be set up on an even and firm underground. This ensures that the machine and bucket cannot slide away or fall over. 6.2 INItIAL S...
Page 14 - IN tHe SCOPe OF DeLIVeRy)
44 Plast Coat 430 G B 2 6 4 3 1 5 6.6 ReMOte CONtROL (ACCeSSORy/ NOt INCLuDeD IN tHe SCOPe OF DeLIVeRy) The remote control can be used to set the operating mode (Fig. 13, 1) and delivery volume (Fig. 13, 2) without the opera - tor having to physically go to the machine. The remote control can be...
Page 16 - Set the amount of material using the volume regulator and
46 Plast Coat 430 G B AutOMAtIC SPRAy LANCe PNeuMAtIC SPRAy LANCe A F R POWER ERROR 1 2 3 4 5 6.8 BeGINNING OF tHe SPRAyING PROCeSS • Open the air tap ( Fig. 16, 2) and material tap (Fig. 16, 1) at the spray lance . • Set the amount of material using the volume regulator and the amount of air by s...
Page 17 - SHuttING DOWN AND CLeANING; g e n e r a l I n f o r m at I o n a b o u t t h e a p p l I c at I o n t e c h n I q u e
47 Plast Coat 430 G B 8 SHuttING DOWN AND CLeANING Do not clean the motor and control unit of the mortar spraying machine moistly. And certainly do not spray down the unit with high-pressure cleaners or high-pressure steam cleaners. Danger of short-circuits caused by water ingressing. 8.1 CLeANING t...
Page 18 - Cleaning the pump unit; s h u t t I n g D o w n a n D c l e a n I n g; Mounting
48 Plast Coat 430 G B Cleaning the pump unit Once the pump pipe has been removed from the pump unit, the pump housing (10) up to the seals can be cleaned with a jet of water and suitable bottle brush. Thoroughly clean rotor (11), stator (9) and pump pipe (8) with water and a brush too if necessary. ...
Page 19 - CLeANING tHe SPRAy LANCe; MAINteNANCe; MeCHANICAL MAINteNANCe; m a I n t e n a n c e; LONG PeRIODS OF NON-uSAGe
49 Plast Coat 430 G B 8.3 CLeANING tHe SPRAy LANCe • Clean the texture tip. • Use cleaning needles to clean the air holes in the texture tip. • Use a bottle brush to clean the inside of the spray lance. 9 MAINteNANCe ATTENTION! It is imperative that the machine be deenergized by unplugging the plug ...
Page 20 - m a l f u n c t I o n; the mortar hose must be pres-; eLIMINAtING FAuLtS; e l I m I n at I n g fau lts
50 Plast Coat 430 G B m a l f u n c t I o n p o s s I b l e c au s e e l I m I n at I o n Mortar spraying machine not running. Green operating light lights up Delivery volume controller is set to „0“ Lance control cable not connected or damaged Switched to remote control operation (Switch 6 Fig. 3 i...
Page 23 - SPARe PARtS LISt FOR PLAStCOAt 430; s pa r e pa rts l I s t f o r p l a s tcoat 430; Special key
53 Plast Coat 430 G B 11 SPARe PARtS LISt FOR PLAStCOAt 430 s pa r e pa rts l I s t f o r p l a s tcoat 430 I t e m o r D e r n o. D e s I g n at I o n 1 2311 768 Grab handle (1) 2 2309 572 Flow switch, complete (pneumatic version only) 3 2312 306 Rotor and fixing screw 4 2304 989 Rubber seal I t e ...
Page 24 - SPARe PARtS LISt OF CARRIAGe; s pa r e pa rts l I s t o f c a r r I ag e; Locking pin
54 Plast Coat 430 G B 12 SPARe PARtS LISt OF CARRIAGe s pa r e pa rts l I s t o f c a r r I ag e I t e m o r D e r n o. D e s I g n at I o n 1 2304 966 Locking pin 2 2312 303 Wheel and wheel cap (1) 3 9990 866 Rubber cover (1) 4 2309 787 Protective cap (1) 4 2 1 3
Page 25 - s pa r e pa rts l I s t o f s p r ay l a n c e; SPARe PARtS LISt – SPRAy LANCe WItH AutOMAtIC CONtROL; Spray lance with automatic control; I t e m
55 Plast Coat 430 G B s pa r e pa rts l I s t o f s p r ay l a n c e 13 SPARe PARtS LISt – SPRAy LANCe WItH AutOMAtIC CONtROL I t e m pa rt n o. D e s I g n at I o n 0348 241 Spray lance with automatic control 0348 904 Extension kit 500 mm long (material pipe and air pipe) 0348 923 Extension kit 800...
Page 26 - SPARe PARtS LISt – PNeuMAtIC SPRAy LANCe; Spray lance complete; * Glue with Loctite 243
56 Plast Coat 430 G B 14 SPARe PARtS LISt – PNeuMAtIC SPRAy LANCe s pa r e pa rts l I s t o f s p r ay l a n c e I t e m pa rt n o. D e s I g n at I o n 2310 475 Spray lance complete (pos. 1-8,10-12) 9 2312 568 Air hose * 12 2312 570 Union nut I t e m pa rt n o. D e s I g n at I o n 13 2314 215 2314...
Page 27 - PLAStCOAt 430 ACCeSSORIeS; I t e m o r D e r n o.
57 Plast Coat 430 G B 15 PLAStCOAt 430 ACCeSSORIeS I t e m o r D e r n o. D e s I g n at I o n 1 0348 241 Automatic spray lance 2 Texture tips for automatic spray lance 0348241: 0268 779 Texture tip 4 0348 915 Texture tip 5 0268 780 Texture tip 6 0348 916 Texture tip 7 0268 781 Texture tip 8 (standa...
Page 28 - PlastCoat 430 Accessories illustration; p l a s tcoat 430 acc e s s o r I e s I l lu s t r at I o n
58 Plast Coat 430 G B PlastCoat 430 Accessories illustration p l a s tcoat 430 acc e s s o r I e s I l lu s t r at I o n 1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 23 12 12 11
Page 29 - t e s t / D I s p o s a l / g ua r a n t e e D e c l a r at I o n
59 Plast Coat 430 G B teStING OF tHe MORtAR SPRAyING MACHINe For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they a...
Page 30 - exclusion of guarantee; g ua r a n t e e D e c l a r at I o n
60 Plast Coat 430 G B 3. Handling If defects can be seen in the materials, processing or perform- ance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is enti- ...
Page 32 - CH; Wagner Spraytech
120 Plast Coat 430 euROPA-SeRVICeNetz / euROPeAN SeRVICe NetWORk / RéSeAu De SeRVICe APRèS-VeNte eN euROPe Rete DI ASSISteNzA euROPeA / euROPA – SeRVICeNetWeRk www.wagner-group.com A J. Wagner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 o...
