Page 2 - Important Safety Information; Read all safety information before
2 © Titan Tool Inc. All rights reserved. Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury. To reduce the risks of fire or ...
Page 3 - Grounding Instructions; Gasoline Engine Safety
© Titan Tool Inc. All rights reserved. 3 Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. WaRNING – To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Haz...
Page 4 - Table of contents; Specifications; Gas Sprayer; Fluid section wetted parts:
4 © Titan Tool Inc. All rights reserved. Table of contents Safety Precautions ................................................................... 2 Grounding Instructions ........................................................ 3 Gasoline Engine Safety ..................................................
Page 5 - Introduction; Operation; Fuel Specifications
© Titan Tool Inc. All rights reserved. 5 Introduction Congratulations on having selected the finest airless sprayer available in the world. Titan piston pumps are tireless workhorses — so tough they are virtually indestructible, even under the most severe service. Titan designs and builds equipment ...
Page 6 - Setup
6 © Titan Tool Inc. All rights reserved. Setup Read, understand, and follow all warnings before starting or operating this sprayer. 1. Make sure the siphon hose is connected to the fluid section and the bleed hose is connected to the bleed valve. They each have factory installed 37)( tape on the mal...
Page 7 - Preparing a new sprayer; Preparing to Paint; NOTE: Incompatible fluids and paint may cause the
© Titan Tool Inc. All rights reserved. 7 IMPORTaNT: Proper grounding is important. This applies to both gas and electric powered models. The passage of some materials through the nylon fluid hose will build up a static electric charge, which if discharged, could ignite solvent vapors present and cre...
Page 8 - Painting
8 © Titan Tool Inc. All rights reserved. 13. Unlock the gun by turning the gun trigger lock to the unlocked position. Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire. 14. Trigger the...
Page 9 - Operating the Front caster; Pressure Relief Procedure; cleanup
© Titan Tool Inc. All rights reserved. 9 Operating the Front caster The front caster on the cart is designed to track the sprayer in either a straight line or allow free motion. Standing behind the sprayer, the trigger on the left handle of the cart controls the operation of the front caster. 1. To ...
Page 10 - cleaning a clogged Tip; Maintenance; Lubricating the upper Packings; PTFE
10 © Titan Tool Inc. All rights reserved. NOTE: For long-term or cold weather storage, pump mineral sprits through the entire system. 15. Follow the “Pressure Relief Procedure” found in the Operation section of this manual. 16. Store the sprayer in a clean, dry area. IMPORTaNT: Do not store the unit...
Page 11 - Maintaining the hydraulic System; Maintaining the Fluid Section
© Titan Tool Inc. All rights reserved. 11 Maintaining the hydraulic System IMPORTaNT: use of Titan’s coolflo™ hydraulic Fluid is mandatory in the PowrTwin hydraulic system. Do not use any other hydraulic fluid. use of any other hydraulic fluid may seriously damage the hydraulic system and will void ...
Page 12 - Replacing the Motor Brushes (electric motor)
12 © Titan Tool Inc. All rights reserved. Replacing the Motor Brushes (electric motor) Perform this procedure using Motor Brush Kit P/N 978-050. The kit consists of two brushes, two springs, and two clips. NOTE: Brushes should be replaced when they are worn to less than 1/2 inch. check and replace b...
Page 13 - Troubleshooting
airless Gun Problem A. Spitting gun B. Gun will not shut off C. Gun does not spray airless Gun Problem A. Pump delivers on upstroke only or goes up slowly and down fast (commonly called downstroke dive) B. Pump delivers on down stroke only or goes up fast and down slowly C. Pump moves up and down fa...
Page 14 - hydraulic Motor; Problem; cause
14 © Titan Tool Inc. All rights reserved. hydraulic Motor Problem A. Oil motor stalls at bottom (no unusual heat problems) B. Oil motor stalls at top (no unusual heat problems) C. Low pressure (okay on down stroke, sluggish on up.stroke — high heat) NOTE: Engine labors on upstroke, idles back at sta...
Page 15 - Spray Patterns
© Titan Tool Inc. All rights reserved. 15 Spray Patterns Problem A. Tails B. Hour glass C. Distorted D. Pattern expanding and contracting (surge) E. Round pattern cause 1. Inadequate fluid delivery 1. Inadequate fluid delivery 1. Plugged or worn nozzle tip 1. Suction leak 2. Pulsating fluid delivery...
Page 16 - Français; consignes de sécurite important; Lire toutes ces consignes avant
Français 16 © Titan Tool Inc. Tous droits réservés. consignes de sécurite important · Lire toutes ces consignes avant d’utiliser l’appareil. GaRDER cES cONSIGNES. Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.Pour réduire les r...
Page 17 - Sécurité du moteur à essence
Français © Titan Tool Inc. Tous droits réservés. 17 consignes de sécurite important · Lire toutes ces consignes avant d’utiliser l’appareil. GaRDER cES cONSIGNES. pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau. 10. Verrouillez toujo...
Page 18 - Español; Información de seguridad importante; Lea toda la información de
Español 18 © Titan Tool Inc. Todos los derechos reservados. Información de seguridad importante · Lea toda la información de seguridad antes de operar el equipo. GuaRDE ESTaS INSTRuccIONES. Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves. Para reducir los...
Page 19 - Seguridad con los motores de gasolina
Español © Titan Tool Inc. Todos los derechos reservados. 19 Información de seguridad importante · Lea toda la información de seguridad antes de operar el equipo. GuaRDE ESTaS INSTRuccIONES. 12. Aprenda a detener el aparato y a liberar la presión rápidamente. Familiarícese a conciencia con los contro...
Page 20 - Parts Lists and Service Instructions; Main assembly — Gas Model; One Gun
20 © Titan Tool Inc. All rights reserved. Parts Lists and Service Instructions Main assembly — Gas Model 1 2 3 9 10 8 4 567 One Gun Two Guns Item Part # Description 759-891 759-893 1 779-098 Filter assembly .....................................................1 ..........................1 2 759-138 ...
Page 21 - Torque and Sealant Guide; Item Description
© Titan Tool Inc. All rights reserved. 21 hydraulic System assembly(P/N 779-128) 1234 6 7 8 9 10 11 12 13 14 20212223 24 28 26 27 32 25 27 2930 31 161718 19 15 5 33 343536 383940 910 13 44 43 49 48 31 4546 47 42 41 37 Item Part # Description Quantity 1 313-755 Knob decal ...............................
Page 22 - Dc — Electric convertokits; Description
22 © Titan Tool Inc. All rights reserved. Gas convertokit (P/N 506-147) Dc — Electric convertokits Item Part # Description Quantity 1 860-502 Nut, stop ...................................................8 2 860-004 Washer, flat ..............................................8 3 730-163 Engine, gas, 4...
Page 27 - Reassembling the hydraulic Motor
© Titan Tool Inc. All rights reserved. 27 3. Place the motor/pump assembly in a vise, holding it securely by the motor/pump block (25). 4. Remove cylinder head plug (7). 5. Loosen lock ring (22) with a spanner wrench and unthread tube retaining nut on tee (27). Loosen tube retaining nut on elbow (15...
Page 28 - hydraulic Motor cut-away; Fluid Section
28 © Titan Tool Inc. All rights reserved. hydraulic Motor cut-away Torque flex locknut to 10 ft./lbs. (146N/m). Use blue Loctite. Use blue Loctite on lock ring. Use hydraulic sealant. Seal lip must face up. Use hydraulic sealant. Torque head plug to 15 ft./lbs. (219 N/m). Do not over-tighten o-ring ...
Page 29 - Servicing the Fluid Section; tape on all threaded pipe connections.; sufficient. The foot valve may be rotated backward
© Titan Tool Inc. All rights reserved. 29 Servicing the Fluid Section IMPORTaNT: use of non-Titan service parts may void warranty. ask for original parts made by Titan for best services. This pump should receive a routine servicing after approximately 1,000 hours of use. Earlier servicing is require...
Page 30 - Trigger assembly; Filter Assembly Specifications
30 © Titan Tool Inc. All rights reserved. Filter assembly (P/N 779-098) Belt Guard assembly (P/N 449-934) Trigger assembly Item Part # Description Quantity 1 930-937 Filter cap assembly ...................................1 2 930-020 Spring .......................................................1 3 9...
Page 31 - SaE O-Ring Fitting Installation; accessories and Service Kits
© Titan Tool Inc. All rights reserved. 31 SaE O-Ring Fitting Installation Steps 1 & 2: Step 3: Step 4: Step 5: Cautions: Lubricate Lubricate Tighten nut Recess gap No gap Align Hold this part stationay Avoid screwing fitting in too far. Avoid leaving fitting too far out. Bent washer allows for o...
Page 32 - Second Gun Installation
4 3 2 1 6 10 9 7 12 11 131415 16 8 5 18 19 14 21 19 22 23 20 24 25 27 26 17 Use clamp (18) to install a gun on the opposite side of the cart when setting up the sprayer with a gun on each side. 32 © Titan Tool Inc. All rights reserved. Second Gun assembly(P/N 759-138 with gun P/N 759-076 without gun...
Page 33 - Electrical Schematic
© Titan Tool Inc. All rights reserved. 33 3. Remove the plastic plug from the gun support bar. Slide the extension bar through the clamp upright and the gun support bar to the desired position. Tighten the clamp knob to secure the clamp upright and the extension bar. Main Bar Clamp Upright Extension...
Page 34 - Sc-6 Striping Tip chart; NOTE: Divide the last two digits
34 © Titan Tool Inc. All rights reserved. Sc-6 Striping Tip chart Tip Part # Line Width Orifice Size Common Uses 665-1302 1”-2” (25-51 mm) .013” (.33 mm) Stencils & Athletic Courts — Light film (use 100 mesh filter) 665-1304 2"- 4” (51-102 mm) .013” (.33 mm) Stencils & Athletic Courts — ...
Page 35 - Spray Gun Positions
© Titan Tool Inc. All rights reserved. 35 Spray Gun Positions Single Line One Gun Curb Two Lines Two Gun Curb Spraying Around Obstacles Two Lines or One Wide Line
Page 36 - United States Sales & Service; Canadian Branch; Warranty; Patents
36 © Titan Tool Inc. All rights reserved. United States Sales & Service 1770 Fernbrook Lane Minneapolis, MN 55447 www.titantool.com 200 Trowers Road, Unit 7B Woodbridge, Ontario L4L 5Z8 Phone: Fax: 1-800-526-53621-800-528-4826 Phone: Fax: 1-800-565-86651-800-856-8496 Canadian Branch 1770 Fernbro...