Page 2 - Table of Contents
Congratulations on having selected the finest airless sprayer available in the world. Titan/Speeflo piston pumps are tirelessworkhorses - so tough they are virtually indestructible, even underthe most severe service. Titan/Speeflo designs and builds equip-ment with superior quality and reliability. ...
Page 4 - WARNING LABELS
4 CAUTION: DO NOT use this equipment to spray water or acid. CAUTION: Do not lift by cart handle when loading or unloading. WARNING LABELS Your sprayer has the English language Warning Label shown on Page 5 in the location indicated below. If you require this label in French, German,or Spanish, or r...
Page 5 - DO NOT USE EQUIPMENT BEFORE READING THIS SECTION; WARNING; HIGH PRESSURE SPRAY
5 An airless spray gun requires that fluid be introduced to it at very high pressure. Fluidsunder high pressure, from spray or leaks, canpenetrate the skin and inject substantial quan-tities of toxic fluid into the body. If notpromptly and properly treated, the injury cancause tissue death or gangre...
Page 6 - NO USE EL EQUIPO ANTES DE LEER ESTA SECCION; ADVERTENCIA; LA ROCIADURA A PRESION ALTA
6 Una pistola rociadora sin aire requiere que se le introduzca líquido a presión muy alta. Los líquidosbajo presión alta, de la rociadura o de las fugas,pueden penetrar en la piel e inyectar en el cuerpocantidades considerables de líquido tóxico. Si no seatiende rápida y apropiadamente, la lesión pu...
Page 7 - NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION; LES PULVERISATEURS A HAUTE PRESSION PEUVENT; Pression de travail maximale: 3300 psi — 228 bar
7 Le liquide introduit dans un pistolet pulvérisateur sans air doit l’être à pression extrêmement élevée.Les liquides à haute pression, en provenance du pul-vérisateur ou d’une fuite quelconque, sont capablesde pénétrer la peau et d’injecter d’importantes quan-tités de liquide toxique dans l’organis...
Page 10 - Gasolines containing alcohol:; STARTUP; CLEANING A CLOGGED TIP
Gasolines containing alcohol: If you decide to use a gasoline containing alcohol (gasohol), besure its octane rating is at least as high as that recommended byHonda. There are two types of "gasohol": one containing ethanol,and the other containing methanol. Do not use gasohol that con-tains ...
Page 11 - MAINTENANCE; HYDRAULIC SYSTEM
COLOR CHANGE / CLEAN OUT CAUTION: USE ONLY COMPATIBLE SOLVENTS WHEN CLEAN- ING OUT OIL BASED ENAMELS, LACQUERS, COAL TAR, ANDEPOXIES. CHECK WITH THE FLUID MANUFACTURER FOR ARECOMMENDED SOLVENT. 1. Reduce pressure by turning the Pressure Adjustment Knob andthe Pressure Bleed Valve on the bleed line c...
Page 12 - IMPORTANT ELECTRIC MOTOR INFORMATION
HYDRAULIC MOTOR & FLUID PUMP SERVICE See Page 22 for maintenance and service instructions on the reci-procating hydraulic motor and Page 26 for the fluid pump. BASIC ENGINE MAINTENANCE • For detailed engine maintenance and technical specifications refer to the separate Honda engine manual. • All...
Page 13 - AIRLESS TIP SELECTION; REMEDY; Inspect connections for; PROBABLE CAUSE; Spitting gun; TROUBLESHOOTING AIRLESS GUN; 0 Mesh Filter
13 AIRLESS TIP SELECTION REMEDY 1. Inspect connections for air leaks 2. Disassemble and clean3. Inspect and adjust4. Inspect and replace 1. Replace2. Adjust3. Clean 1. Check fluid supply2. Clean3. Replace PROBABLE CAUSE 1. Air in system 2. Dirty gun3. Needle assembly out of adjustment4. Broken or ch...
Page 14 - TROUBLESHOOTING GUIDE: SPRAY PATTERNS
14 TROUBLESHOOTING GUIDE: SPRAY PATTERNS CONDITION POSSIBLE CAUSE CORRECTION TAILS Inadequate fluid delivery. Fluid not atomizing correctly.Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using pu...
Page 16 - PowrTwin 5500TM Major Components
16 GAS MODELS CSA ITEM PART HONDA HONDA NO. NO. DESCRIPTION 449-700 449-709 1 235-143 Motor/Pump Assembly 1 1 2 - Hydraulic System 1 1 3 - Cart Assembly 1 1 4 506-130 Convertokit, 5.5 HP, Honda, 1 1 Gasoline 5 930-515 Filter Assembly, Outlet Manifold 1 1 6 840-211 Bleed Line Assembly w/Valve 1 1 7 1...
Page 17 - Gas Convertokits
17 506-130 GAS CONVERTOKIT ITEM PART NO. NO. DESCRIPTION QUANTITY 1 860-552 Screw 4 2 860-004 Washer, Flat 8 3 980-331 Engine, Gas 5.5 HP, Honda 1 4 980-307 Key 1 5 980-106 Pulley 1 6 449-103 Mounting Plate, Gas Eng. 1 7 860-502 Nut, Stop 1 8 449-181 Belt. "V" (Not Illustrated) * *Not part o...
Page 18 - DC - Electric Convertokits
18 DC - ELECTRIC CONVERTOKITS 508-211 508-205 508-210 115 V CSA 220 V ITEM PART 115 V NO. NO. DESCRIPTION QTY QTY QTY 1 978-350 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 115 V 1 1a 978-351 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 220 V 1 1b 978-384 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 115 V 1 CSA approved...
Page 19 - Electric Convertokits - Service Instructions
19 Note: Brushes should be replaced when they are worn to less than 1/2 inch. Check and replace both brushes at the same time. BrushRepair Kit, Part No. 978-050, consists of: 2 brushes, 2 springs, and2 clips.1. Remove both inspection covers on Motor. See Figure 1. 2. Push in the Spring Clip to unhoo...
Page 20 - Cart Assembly
20 PowrTwin 5500™ Cart Assembly CART ASSEMBLY ITEM PART NO. NO. DESCRIPTION QUANTITY 1 590-502 Handle 1 2 590-508 Roll Pin 2 3 590-507 Snap Button 2 4 590-504 Sleeve 2 5 590-506 Washer 2 6 856-921 Screw 4 7 856-002 Washer 1 8 449-120 Spacer 1 9 590-503 Axle 1 10 449-102 Motor/Pump Bracket 1 11 862-0...
Page 21 - Hydraulic System
21 PowrTwin 5500™ Hydraulic System ITEM PART NO. NO. DESCRIPTION QUANTITY 1 420-250 Tubing, 37)( 1 2 449-126 Hose Clamp 1 3 431-042 Connector, Tube 1 4 192-228 Elbow 1 5 448-243 Adjustment Knob 1 6 449-502 Pump, Hydraulic 1 6A 448-492 Key, Pump (.125 x .125 x 1) 1 7 449-172 Pulley/Fan Assembly 1 7A ...
Page 23 - Hydraulic Motor
23 REASSEMBLY OF HYDRAULIC MOTOR 1. Replace O-Rings (6) onto Sleeve (5) after lubricating these partswith oil. CAUTION: Do not use Piston Lube pump packing lubricant. It is a solvent and will severely damage seals and O-Rings of thehydraulic motor. Gently push the Spool Sleeve Set (5) into Cylinder ...
Page 24 - Fluid Pump
24 8. Prelubricate the piston and valve rod assembly with Coolflo™Hydraulic Fluid, Part No. 430-361. Install Piston Rod (21) intoMotor Pump Block (25) with a gently pushing and rotating motionto work the Piston Rod (21) in through the Seal (24).9. Replace the Connecting Rod Pin and Retainer Ring. Se...
Page 25 - Pump Service Instructions
25 PowrTwin 5500™ Fluid Pump Service Instructions IMPORTANT: USE OF NON-SPEEFLO MANUFAC-TURED SERVICE PARTS MAY VOID WARRANTY.ASK FOR ORIGINAL PARTS MADE BY SPEEFLOFOR BEST SERVICES. The 143 Series Pump should receive a routine servicing after approximately 1,000hours of use. Earlier servicing is re...
Page 30 - Gun Manifold Assemblies
30 PowrTwin 5500™ Outlet Accessories (Optional) Gun Manifold Assemblies 1-GUN ADD-ON KIT 3-GUNMANIFOLD ASSEMBLY ADD-A-GUN KIT GUN MANIFOLD ASSEMBLIES ITEM PART 975-111 975-311 975-200 975-300 NO. NO. DESCRIPTION 1-GUN ADD-ON 1-GUN ADD-ON ADD-A-GUN KIT ADD-A-GUN KIT 1/4" 3/8" 1/4" 3/8"...
Page 31 - Key Accessories and Service Kits; SAE O-RING FITTING INSTALLATION
31 Key Accessories and Service Kits These items may be purchased separately fromyour local TITAN/SPEEFLO distributor. PART NO. DESCRIPTION 103-826 Syphon Hose Assembly with Rock Catcher 1" x 4-1/2"' 103-827 Syphon Hose Assembly with Rock Catcher 1" x 6-1/2' 103-627 Rock Catcher 930-005 P...
