Page 2 - Table of Contents
Congratulations on having selected the finest airless sprayer available in the world. Titan/Speeflo piston pumps are tireless workhorses - so tough they are virtually indestructible, even under the most severe service. Titan/Speeflo designs and builds equip- ment with superior quality and reliabilit...
Page 4 - WARNING LABELS
4 WARNING: DO NOT use this equipment to spray water or acid. CAUTION: Do not lift by cart handle when loading or unloading. WARNING LABELS Your sprayer has the English language Warning Label shown on Page 5 in the location indicated below. If you require this label in French, German, or Spanish, or ...
Page 5 - DO NOT USE EQUIPMENT BEFORE READING THIS SECTION; WARNING; HIGH PRESSURE SPRAY
5 An airless spray gun requires that fluid be introduced to it at very high pressure. Fluids under high pressure, from spray or leaks, can penetrate the skin and inject substantial quan- tities of toxic fluid into the body. If not promptly and properly treated, the injury can cause tissue death or g...
Page 6 - NO USE EL EQUIPO ANTES DE LEER ESTA SECCION; ADVERTENCIA; LA ROCIADURA A PRESION ALTA
6 Una pistola rociadora sin aire requiere que se le introduzca líquido a presión muy alta. Los líquidos bajo presión alta, de la rociadura o de las fugas, pueden penetrar en la piel e inyectar en el cuerpo cantidades considerables de líquido tóxico. Si no se atiende rápida y apropiadamente, la lesió...
Page 7 - NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION; LES PULVERISATEURS A HAUTE PRESSION PEUVENT; Pression de travail maximale: 3000 psi — 207 bar
7 Le liquide introduit dans un pistolet pulvérisateur sans air doit l’être à pression extrêmement élevée. Les liquides à haute pression, en provenance du pul- vérisateur ou d’une fuite quelconque, sont capables de pénétrer la peau et d’injecter d’importantes quan- tités de liquide toxique dans l’org...
Page 9 - SET UP; FUELING
SET UP WARNING: READ, UNDERSTAND AND FOLLOW ALL WARN- INGS ON PAGES 4 - 7 BEFORE STARTING OR OPERATING THIS SPRAYER Required tools: Crescent Wrench 1. Connecting the Hoses: The syphon hose and the bleed line hose have factory installed 37)( tape on the male end of the hoses. Tighten the syphon hose ...
Page 10 - Gasolines containing alcohol:; STARTUP; CLEANING A CLOGGED TIP
Gasolines containing alcohol: If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by Honda. There are two types of "gasohol": one containing ethanol, and the other containing methanol. Do not use gasohol that con- ta...
Page 11 - MAINTENANCE; HYDRAULIC SYSTEM; GENERAL FLUID PUMP MAINTENANCE
COLOR CHANGE / CLEAN OUT CAUTION: USE ONLY COMPATIBLE SOLVENTS WHEN CLEAN- ING OUT OIL BASED ENAMELS, LACQUERS, COAL TAR, AND EPOXIES. CHECK WITH THE FLUID MANUFACTURER FOR A RECOMMENDED SOLVENT. 1. Reduce pressure by turning the Pressure Adjustment Knob and the Pressure Bleed Valve on the bleed lin...
Page 12 - IMPORTANT ELECTRIC MOTOR INFORMATION; For CSA approved units only:
HYDRAULIC MOTOR & FLUID PUMP SERVICE See Page 22 for maintenance and service instructions on the reci- procating hydraulic motor and Page 26 for the fluid pump. BASIC ENGINE MAINTENANCE • For detailed engine maintenance and technical specifications refer to the separate Honda engine manual. • Al...
Page 13 - AIRLESS TIP SELECTION; REMEDY; TROUBLESHOOTING AIRLESS GUN
13 AIRLESS TIP SELECTION REMEDY 1. Inspect connections for air leaks 2. Disassemble and clean 3. Inspect and adjust 4. Inspect and replace 1. Replace 2. Adjust 3. Clean 1. Check fluid supply 2. Clean 3. Replace PROBABLE CAUSE 1. Air in system 2. Dirty gun 3. Needle assembly out of adjustment 4. Brok...
Page 14 - TROUBLESHOOTING GUIDE: SPRAY PATTERNS
14 TROUBLESHOOTING GUIDE: SPRAY PATTERNS CONDITION POSSIBLE CAUSE CORRECTION TAILS Inadequate fluid delivery. Fluid not atomizing correctly. Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using p...
Page 16 - PowrTwin 4500TM Major Components
16 GAS MODELS CSA ITEM PART HONDA HONDA NO. NO. DESCRIPTION 448-650 448-658 1 235-107 Motor/Pump Assembly 1 1 2 - Hydraulic System 1 1 3 - Cart Assembly 1 1 4 506-112 Convertokit, 4 HP, Honda, 1 1 Gasoline 5 920-559 Filter Assembly, Outlet Manifold 1 1 6 840-211 Bleed Line Assembly w/Valve 1 1 7 103...
Page 17 - Gas Convertokits
17 506-112 GAS CONVERTOKIT ITEM PART NO. NO. DESCRIPTION QUANTITY 1 860-552 Screw 4 2 860-004 Washer, Flat 8 3 980-332 Engine, Gas 4 HP, Honda 1 4 980-307 Key 1 5 448-221 Pulley 1 6 448-336 Mounting Plate, Gas Eng. 1 7 860-502 Nut, Stop 1 8 424-285 Belt. "V" (Not Illustrated) * *Not part of ...
Page 18 - DC - Electric Convertokits
18 DC - ELECTRIC CONVERTOKITS 506-217 506-204 506-214 115 V CSA 220 V ITEM PART 115 V NO. NO. DESCRIPTION QTY QTY QTY 1 978-350 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 115 V 1 1a 978-351 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 220 V 1 1b 978-384 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 115 V 1 CSA approved...
Page 19 - Electric Convertokits - Service Instructions
19 Note: Brushes should be replaced when they are worn to less than 1/2 inch. Check and replace both brushes at the same time. Brush Repair Kit, Part No. 978-050, consists of: 2 brushes, 2 springs, and 2 clips. 1. Remove both inspection covers on Motor. See Figure 1. 2. Push in the Spring Clip to un...
Page 20 - Cart Assembly
20 PowrTwin 4500™ Cart Assembly CART ASSEMBLY ITEM PART NO. NO. DESCRIPTION QUANTITY 1 590-502 Handle 1 2 590-508 Roll Pin 2 3 590-507 Snap Button 2 4 590-504 Sleeve 2 5 590-506 Washer 2 6 856-921 Screw 4 7 856-002 Washer 1 8 449-120 Spacer 1 9 590-503 Axle 1 10 449-102 Motor/Pump Bracket 1 11 862-0...
Page 21 - Hydraulic System
21 PowrTwin 4500™ Hydraulic System ITEM PART NO. NO. DESCRIPTION QUANTITY 1 420-250 Tubing, 37)( 1 2 448-126 Hose Clamp 1 3 431-042 Connector, Tube 1 4 192-228 Elbow 1 5 448-243 Adjustment Knob 1 6 448-500 Pump, Hydraulic 1 6A 448-492 Key, Pump (.125 x .125 x 1) 1 7 448-237 Pulley/Fan Assembly 1 7A ...
Page 23 - Hydraulic Motor
23 REASSEMBLY OF HYDRAULIC MOTOR 1. Replace O-Rings (6) onto Sleeve (5) after lubricating these parts with oil. CAUTION: Do not use Piston Lube pump packing lubricant. It is a solvent and will severely damage seals and O-Rings of the hydraulic motor. Gently push the Spool Sleeve Set (5) into Cylinde...
Page 24 - Fluid Pump
24 Motor Pump Block (25) with a gently pushing and rotating motion to work the Piston Rod (21) in through the Seal (24). 9. Replace the Connecting Rod Pin and Retainer Ring. See illus- tration below. 10. Install O-Ring (12) on cylinder wall. Lubricate ring and inner wall. With Piston Rod held firmly...
Page 25 - Pump Service Instructions
25 PowrTwin 4500™ Fluid Pump Service Instructions IMPORTANT: USE OF NON-SPEEFLO MANUFAC- TURED SERVICE PARTS MAY VOID WARRANTY. ASK FOR ORIGINAL PARTS MADE BY SPEEFLO FOR BEST SERVICES. The 143 Series Pump should receive a routine servicing after approximately 1,000 hours of use. Earlier servicing i...
Page 30 - Gun Manifold Assemblies
30 PowrTwin 4500™ Outlet Accessories (Optional) Gun Manifold Assemblies 1-GUN ADD-ON KIT 3-GUN MANIFOLD ASSEMBLY ADD-A-GUN KIT GUN MANIFOLD ASSEMBLIES ITEM PART 975-111 975-311 975-200 975-300 NO. NO. DESCRIPTION 1-GUN ADD-ON 1-GUN ADD-ON ADD-A-GUN KIT ADD-A-GUN KIT 1/4" 3/8" 1/4" 3/8...
Page 31 - Key Accessories and Service Kits; These items may be purchased separately from; SAE O-RING FITTING INSTALLATION
31 Key Accessories and Service Kits These items may be purchased separately from your local TITAN/SPEEFLO distributor. PART NO. DESCRIPTION 103-826 Syphon Hose Assembly with Rock Catcher 1" x 4-1/2"' 103-827 Syphon Hose Assembly with Rock Catcher 1" x 6-1/2' 103-627 Rock Catcher 930-005 ...
