Page 2 - English; Important Safety Information; Read all safety information before
English 2 © Titan Tool Inc. All rights reserved. Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury. To reduce the risks of ...
Page 3 - Grounding Instructions; Gasoline Engine Safety
© Titan Tool Inc. All rights reserved. 3 Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. WaRNING – To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Haz...
Page 4 - Table of contents; Specifications; Fluid Pump Wetted Parts:
4 © Titan Tool Inc. All rights reserved. Table of contents Safety Precautions ................................................................... 2 Grounding Instructions ........................................................ 3 Specifications ..........................................................
Page 5 - Introduction
© Titan Tool Inc. All rights reserved. 5 Introduction Congratulations on having selected the finest airless sprayer available in the world. Titan piston pumps are tireless workhorses - so tough they are virtually indestructable, even under the most severe service. Titan designs and builds equipment ...
Page 7 - Setup; Fuel Specifications
© Titan Tool Inc. All rights reserved. 7 Setup Read, understand, and follow all warnings before starting or operating this sprayer. Required tools: adjustable wrench 1. connecting the hoses: The siphon hose and bleed line hose have factory installed PTFE tape on the male end o f the hoses. Tighten t...
Page 8 - Battery connections; • If electrolyte gets on your skin, flush with water.
8 © Titan Tool Inc. All rights reserved. Battery connections 1. Use a 12 volt battery with an ampere-hour rating of at least 18AH. 2. Connect the battery positive (+) cable to the starter solenoid terminal as shown. 3. Connect battery negative (-) cable to an engine mounting bolt, frame bolt, or oth...
Page 9 - Startup; Pressure Relief Procedure
© Titan Tool Inc. All rights reserved. 9 Startup 1. Areas must be well-ventilated to prevent hazardous operation with volatile solvents or exhaust fumes. If lacquer or other flammable materials are to be sprayed, aLWaYS locate the unit outside the immediate spraying area. Failure to do so may cause ...
Page 10 - cleaning a clogged Tip; Maintenance; hydraulic System
10 © Titan Tool Inc. All rights reserved. cleaning a clogged Tip 1. Follow the Pressure Relief Procedure, page 9. 2. Lock the gun trigger. 3. Unthread the safety tip guard and remove the spray tip. Wash the tip in solvent and use a tip probe to remove any clogged material. 4. Release the gun trigger...
Page 12 - Troubleshooting - airless Spraying; condition
12 © Titan Tool Inc. All rights reserved. Troubleshooting - airless Spraying condition Possible cause correction A. Poor spray pattern and / or tails at top and bottom of the spray pattern. Worn or incorrect tip and/or insufficient atomization.Hose size or length is too small or too long. Dirty filt...
Page 13 - Troubleshooting - Spray Patterns
Troubleshooting - Spray Patterns condition Possible cause correction A. Tails Inadequate fluid delivery. Fluid not atomizing correctly. Increase fluid pressure. Change to small tip orifice size. Reduce fluid viscosity. Reduce hose length.Clean gun and filter(s). Reduce number of guns using pump. B. ...
Page 14 - Troubleshooting - hydraulic Motors; idles back at stall on the down stroke.
14 © Titan Tool Inc. All rights reserved. Troubleshooting - hydraulic Motors condition Possible cause correction A. Oil motor stalls at bottom (no unusual heat problems). Fluid pump seat unthreaded. Valve sticking or oil motor trip rod shifter assembly separated. If connecting rod is okay, remove cy...
Page 15 - Troubleshooting - Fluid Sections
© Titan Tool Inc. All rights reserved. 15 Troubleshooting - Fluid Sections condition Possible cause correction A. Pump delivers on upstroke only or goes up slowly and down fast (commonly called downstroke dive). Lower foot valve ball is not seating due to trash or wear. Material to viscous to siphon...
Page 16 - hydra M 2000TM Major components
16 © Titan Tool Inc. All rights reserved. hydra M 2000™ Major components 12 14 5 12 18 17 11 11 10 8 9 7 6 10 13 2 15 15 16 19 1 3 4
Page 17 - all models are equipped with electric starter.
© Titan Tool Inc. All rights reserved. 17 13 hP honda w/ outlet 13 hP honda 55 Gal ITEM NO. PaRT NO. DEScRIPTION 433-860 433-861 1 441-315 Motor pump assembly 1 2 441-576 Motor assembly (1) 3 441-105 Assembly set (1) 4 315-555 Pump assembly (1) 5 441-316 Motor pump assembly 1 6 441-576 Motor assembl...
Page 18 - hydra M 4000TM Major components
18 © Titan Tool Inc. All rights reserved. hydra M 4000™ Major components 16 18 5 16 21 15 15 14 8 9 7 6 14 17 2 19 20 23 24 1 3 4
Page 19 - hydra Pro; ITEM; hydra Pro SuperTM is not illustratred.
© Titan Tool Inc. All rights reserved. 19 hydra M 4000™ Major components hydra M 4000™ hydra Pro Super™ 13 hP honda w/outlet 13 hP honda w/filter 13 hP honda 55 Gal 13 hP honda w/filter ITEM NO. PaRT NO. DEScRIPTION 433-800 433-801 433-802 433-810 1 441-246 Motor pump assembly 1 1 2 441-576 Motor as...
Page 20 - hydra MTM and hydra Pro SuperTM Engine Drive & hydraulic System
20 © Titan Tool Inc. All rights reserved. hydra M™ and hydra Pro Super™ Engine Drive & hydraulic System d h g f e c b a 26a 22 24 23 25 26b b a 11 61/62 12 13 56 55 54 53 52 51 50 49 48 47 46454440 42 43 57 58 59 60 63 1 2 3 4 5 6 7 8 19 20 31 30 29 27 28 17 16 61 14 15 33 34 35 36 37 38 39 41 3...
Page 22 - hydra MTM & hydra Pro SuperTM Tank assembly and Mobil Kit
22 © Titan Tool Inc. All rights reserved. hydra M™ & hydra Pro Super™ Tank assembly and Mobil Kit 1 2 3 4 5 7 8 9 10 11 19 14 16 20 37 38 42 23 24 25 26 43 44 45 46 21 36 22 151718 39 40 41 15 6 12 27 28 29 30 31 32 33 34 35 13
Page 28 - assembly Sets
28 © Titan Tool Inc. All rights reserved. hydra M 2000™ 315-555 Fluid Pump assembly ITEM NO. PaRT NO. DEScRIPTION QTY. 1 315-932 Rod, displacement 1 2 315-917 Block, pump 1 3 314-030 Packing set, upper 1 4 314-004 Packing spring, upper 1 5 314-003 Retainer, spring 1 6 315-010 O-ring, PTFE 1 7 315-95...
Page 31 - Disassembly Procedure; Reassembly Procedure; pump is to be used for heavy block filler or; Service Kits
© Titan Tool Inc. All rights reserved. 31 245-555 Fluid Pump Service Information IMPORTaNT: use of non-Titan manufactured service parts may void warranty. The 245 Series Pumps should receive routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the top...
Page 32 - hydra Pro SuperTM 185-551 Fluid Pump assembly
32 © Titan Tool Inc. All rights reserved. hydra Pro Super™ 185-551 Fluid Pump assembly ITEM NO. PaRT NO. DEScRIPTION QTY. 1 185-981 Pin, roll 1 2 185-984 Rod, displacement 1 3 181-906 Block, pump 1 4 178-001 Packing set, upper 1 5 228-002 Nipple, hex 1 6 182-906 Spring, packing 1 7 182-007 O-ring, P...
Page 33 - Full thread engagement is sufficient. The foot
© Titan Tool Inc. All rights reserved. 33 185-551 Fluid Pump Service Information IMPORTaNT: use of non-Titan manufactured service parts may void warranty. The 185 Series Pump should receive a routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the to...
Page 35 - hydra MTM & hydra Pro SuperTM Fluid accessories; Service Instructions
© Titan Tool Inc. All rights reserved. 35 hydra M™ & hydra Pro Super™ Fluid accessories 840-209 Bleed Line assembly ITEM NO. PaRT NO. DEScRIPTION QTY. 1 944-028 Valve, bleed 1 2 103-101 Bleed line assembly 1 3 0509764 Tube (1) 4 538-030 Hose assembly (1) 103-106 Bleed Line assembly ITEM NO. PaRT...
Page 36 - hydra Pro SuperTM Fluid accessories
36 © Titan Tool Inc. All rights reserved. hydra Pro Super™ Fluid accessories 103-807 Siphon valve assembly 103-808 55 Gallon Siphon assembly ITEM NO. PaRT NO. DEScRIPTION QTY. 1 0509762A Rock catcher 1 2 103-575 Tube 1 103-585 Tube (55 gal. siphon ass’y) 1 3 103-679 Hose clamp 2 4 420-070 Hose 5’ 5 ...
Page 37 - hydra MTM & hydra Pro SuperTM Outlet accessories; cleaning
© Titan Tool Inc. All rights reserved. 37 hydra M™ & hydra Pro Super™ Outlet accessories Outlet Manifold Filter assembly ITEM NO. PaRT NO. DEScRIPTION QTY 1 920-917 Filter cap assembly 1 2 920-103 Ball, S.S. 1 3 920-004 Screen, filter, 50 mesh 1 4 920-006 Gasket, PTFE (thick) 1 5 920-070 Gasket,...
Page 38 - Gun Manifold assemblies
38 © Titan Tool Inc. All rights reserved. hydra M™ & hydra Pro Super™ Outlet accessories - Gun Manifold assemblies 2-Gun 5 2 3 7 3 4 1 2 5 4-Gun 2 2 2 3 1 7 3 2 5 5 4 4 1 3 1 Gun Add-On 3 2 5 Gun Manifold assemblies ITEM NO. PaRT NO. DEScRIPTION 975-212 975-214 975-111 975-302 975-304 975-311 2 ...
Page 39 - Key accessories and Service Kits; Description
© Titan Tool Inc. All rights reserved. 39 Key accessories and Service Kits These items may be purchased separately from your local Titan distributor. Part No. Description 103-818 Siphon hose assembly with CamLock assembly, 1 1/2” x 6’ 103-807 Siphon hose assembly with rock catcher 1” x 4’ 103-812 Si...
Page 40 - United States Sales & Service; Canadian Branch; Warranty; Register your product online at:; Serial Number
40 © Titan Tool Inc. All rights reserved. United States Sales & Service 1770 Fernbrook Lane Minneapolis, MN 55447 www.titantool.com 200 Trowers Road, Unit 7B Woodbridge, Ontario L4L 5Z8 Phone: Fax: 1-800-526-53621-800-528-4826 Phone: Fax: 1-800-565-86651-800-856-8496 Canadian Branch 1770 Fernbro...