Page 2 - Important Safety Information; Read all safety information before
2 © Titan Tool Inc. All rights reserved. Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury. To reduce the risks of fire or ...
Page 3 - Grounding Instructions; Grounded Outlet; Gasoline Engine Safety
© Titan Tool Inc. All rights reserved. 3 Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. WaRNING – To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Haz...
Page 4 - Table of contents; Gas Sprayer; overhead valve engine w/oil; PTFE; overload protected; Fluid section wetted parts:; PTFE
4 © Titan Tool Inc. All rights reserved. Table of contents Safety Precautions ................................................................ 2-3 Grounding Instructions ........................................................ 3 Gasoline Engine Safety ...................................................
Page 5 - Fuel Specifications
© Titan Tool Inc. All rights reserved. 5 Introduction Congratulations on having selected the finest airless sprayer available in the world. Titan piston pumps are tireless workhorses — so tough they are virtually indestructible, even under the most severe service. Titan designs and builds equipment ...
Page 6 - Operating the Swing cart; Multiple Gun
6 © Titan Tool Inc. All rights reserved. Operating the Swing cart use caution when operating the swing cart. Keep fingers and feet clear of moving parts. The swing cart allows the motor/pump assembly to be rotated between two positions. Position #1: Working Position The vertical position of the moto...
Page 7 - Preparing a new sprayer; Bleed Valve
© Titan Tool Inc. All rights reserved. 7 NOTE: If the sprayer is being operated in an area that is overloaded by other appliances or low voltage conditions, it is important to start the sprayer “unloaded.” Tip the electric motor forward so that the belt is loosened and the motor starts without full ...
Page 8 - Preparing to Paint; Trigger lock in; Painting
8 © Titan Tool Inc. All rights reserved. Preparing to Paint Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used. NOTE: Incompatible fluids and paint may cause the valves to become stuck closed, which would require disassemb...
Page 9 - Pressure Relief Procedure; cleanup
© Titan Tool Inc. All rights reserved. 9 7. Turn the pressure control knob clockwise approximately 1/3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the bleed hose. 8. Turn off the sprayer. a. To turn off the gas engine, • set the pressure to minimu...
Page 10 - cleaning a clogged Tip; Maintenance; Lubricating the upper Packings
10 © Titan Tool Inc. All rights reserved. 4. Place the bleed hose into a metal waste container. 5. Set the pressure to minimum by turning the pressure control knob fully counterclockwise. Hydraulic Shut-off Valve (in open position) Pressure Control Knob Bleed Valve 6. Open the hydraulic shut-off val...
Page 11 - Maintaining the Filter assembly; cleaning; Reassembly; Maintaining the hydraulic System
© Titan Tool Inc. All rights reserved. 11 Maintaining the Filter assembly Clean the filter regularly. Dirty or clogged filters can greatly reduce filtering ability and cause a number of system problems including poor spray patterns, clogged spray tips, etc. cleaning To clean the filter, perform the ...
Page 12 - Daily; Weekly; Engine Operation and Service; Replacing the Motor Brushes (electric motor)
12 © Titan Tool Inc. All rights reserved. Basic Engine Maintenance (gas engine) • For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual. • All service to the engine should be performed by a dealer authorized by the engine manufacturer. To locate a ...
Page 13 - Troubleshooting
airless Gun Problem A. Spitting gun B. Gun will not shut off C. Gun does not spray Fluid Section Problem A. Pump delivers on upstroke only or goes up slowly and down fast (commonly called downstroke dive) B. Pump delivers on down stroke only or goes up fast and down slowly C. Pump moves up and down ...
Page 14 - hydraulic Motor; Problem; cause
14 © Titan Tool Inc. All rights reserved. hydraulic Motor Problem A. Oil motor stalls at bottom (no unusual heat problems) B. Oil motor stalls at top (no unusual heat problems) C. Low pressure (okay on down stroke, sluggish on up.stroke — high heat) NOTE: Engine labors on upstroke, idles back at sta...
Page 15 - Spray Patterns; Solution
© Titan Tool Inc. All rights reserved. 15 Spray Patterns Problem A. Tails B. Hour glass C. Distorted D. Pattern expanding and contracting (surge) E. Round pattern cause 1. Inadequate fluid delivery 1. Inadequate fluid delivery 1. Plugged or worn nozzle tip 1. Suction leak 2. Pulsating fluid delivery...
Page 16 - Français; consignes de sécurite important; Lire toutes ces consignes avant
Français 16 © Titan Tool Inc. Tous droits réservés. consignes de sécurite important · Lire toutes ces consignes avant d’utiliser l’appareil. GaRDER cES cONSIGNES. Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.Pour réduire les r...
Page 17 - Sécurité du moteur à essence
Français © Titan Tool Inc. Tous droits réservés. 17 consignes de sécurite important · Lire toutes ces consignes avant d’utiliser l’appareil. GaRDER cES cONSIGNES. pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau. 10. Verrouillez toujo...
Page 18 - Español; Información de seguridad importante; Lea toda la información de
Español 18 © Titan Tool Inc. Todos los derechos reservados. Información de seguridad importante · Lea toda la información de seguridad antes de operar el equipo. GuaRDE ESTaS INSTRuccIONES. Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves. Para reducir los...
Page 19 - Seguridad con los motores de gasolina
Español © Titan Tool Inc. Todos los derechos reservados. 19 Información de seguridad importante · Lea toda la información de seguridad antes de operar el equipo. GuaRDE ESTaS INSTRuccIONES. 12. Aprenda a detener el aparato y a liberar la presión rápidamente. Familiarícese a conciencia con los contro...
Page 20 - Parts Lists and Service Instructions; Main assembly
1 4 5 3 2 6 7 1920 17 18 8 9 1011 13 1415 16 12 20 © Titan Tool Inc. All rights reserved. Parts Lists and Service Instructions Main assembly Item Part No. Description Qty. 1 451-135 Motor/pump assembly 1 2 703-137 Swivel fitting assembly 1 3 944-030 Bleed valve 1 4 451-136 Filter assembly 1 5 451-13...
Page 22 - Perform this procedure using the necessary parts from Motor
22 © Titan Tool Inc. All rights reserved. hydraulic Motor 29 See page 31for installation instructions. 28 29 27 25 Servicing the hydraulic Motor Perform this procedure using the necessary parts from Motor Service Kit — Minor (P/N 235-050). If the hydraulic motor is operable, start the machine and jo...
Page 23 - IMPORTaNT: Do not use Piston Lube pump packing
© Titan Tool Inc. All rights reserved. 23 Disassembling the hydraulic Motor 1. Disconnect the pressure hose from the elbow (34 and 35 in Hydraulic System parts list) on the back of the hydraulic pump. 2. Remove the two mounting screws and two lock washers (13 and 14 in Main Assembly parts list) that...
Page 24 - hydraulic Motor cut-away; Fluid Section
24 © Titan Tool Inc. All rights reserved. hydraulic Motor cut-away Fluid Section Torque flex locknut to 10 ft./lbs. (146N/m). Use blue Loctite. Use blue Loctite on lock ring. Seal lip must face up. Use hydraulic sealant. Torque head plug to 15 ft./lbs. (219 N/m). Do not over-tighten o-ring seal. Tor...
Page 25 - Servicing the Fluid Section; Disassembling the Fluid Section; Reassembling the Fluid Section; Fluid Section cut-away
© Titan Tool Inc. All rights reserved. 25 Servicing the Fluid Section IMPORTaNT: use of non-Titan service parts may void warranty. ask for original parts made by Titan for best services. This pump should receive a routine servicing after approximately 1,000 hours of use. Earlier servicing is require...
Page 26 - hydraulic System
26 © Titan Tool Inc. All rights reserved. hydraulic System 1 234 6789 10 11 17 18 19 20 21 25 24 25 24 22 23 25 28 26 28 27 13 14 15 16 12 5 32 333435 373839 910 42 30 29 28 26 43 44 45 31 40 41 36 Torque and Sealant GuideItem(s) Description 4 Use blue Loctite on threads, Torque to 10 ft./lbs. (13.5...
Page 27 - Belt Replacement Instructions; While the gas engine / electric motor is lifted up, remove
© Titan Tool Inc. All rights reserved. 27 Belt Guard assembly (P/N 0290599) 1 2 5 3 4 6 7 10 11 8 9 Belt Replacement Instructions Before replacing the belt on your unit, make sure you have performed the “Pressure Relief Procedure” as illustrated in the user manual. DO NOT attempt this repair while t...
Page 28 - Gas convertokit
28 © Titan Tool Inc. All rights reserved. Gas convertokit Dc — Electric convertokit (P/N 506-279) 4 6 3 1 2 5 7 2 1 2 3 4 5 4 6 7 8 2 3 4 10 13 11 12 4 9 Item Part No. Description Qty. 1 860-552 Screw 4 2 860-004 Flat washer 8 3 980-331 Engine, gas 163cc, 4.8 HP, Honda 1 4 980-307 Key 1 5 0290407 Pu...
Page 29 - Bleed valve assembly
© Titan Tool Inc. All rights reserved. 29 Bleed valve assembly Electric convertokit, 230v (P/N 506-251) 1 2 3 4 6 7 5 8 9 10 11 12 13 14 5 6 7 3 3 4 1 2 8 3 2 1 9 10 3 11 Item Part No. Description Qty. 1 860-501 Stop nut 6 2 860-002 Lock washer 6 3 860-004 Flat washer 12 4 978-365 Motor, electric, 3...
Page 30 - Filter assembly; Filter Assembly Specifications; Maximum Working Pressure
30 © Titan Tool Inc. All rights reserved. Filter assembly 1 2 3 12 13 14 45 67 9 8 10 11 10 Item Part No. Description Qty. 1 0290443 Filter cap assembly 1 2 930-020 Spring 1 3 930-006 Filter element, 50 M, w/ball 1 930-005* Filter element, 5 M, w/ball 930-007* Filter element, 100 M, w/ball 4 920-006...
Page 32 - SIngle Gun add-On Manifold assemblies
32 © Titan Tool Inc. All rights reserved. Gun Manifold assemblies (Optional) SIngle Gun add-On Manifold assemblies 1-Gun Add-On Kit Add-A-Gun Kit 4 5 1 6 3 2 1 2 3 Item Part No. Description 975-111 1 Gun add-On 1/4” 975-311 1 Gun add-On 3/8” 975-200 add-a-Gun Kit 1/4” 975-300 add-a-Gun Kit 3/8” 1 81...
Page 33 - Multiple Gun add-On Manifold assemblies; Gun Manifold Assembly
© Titan Tool Inc. All rights reserved. 33 Multiple Gun add-On Manifold assemblies 3 Gun Manifold Assembly Part No. Description 975-212 2 Gun 1/4” 975-213 3 Gun 1/4” 975-214 4 Gun 1/4” 975-312 2 Gun 3/8” 975-313 3 Gun 3/8” 975-314 4 Gun 3/8” 975-111 1 Gun Add-On, 1/4” 1 1 1 975-311 1 Gun Add-On, 3/8”...
Page 34 - SaE O-Ring Fitting Installation; Avoid screwing fitting in too far.; accessories and Service Kits; airless Tip Selection; NOTE: Do not exceed the pump’s recommended tip size.
34 © Titan Tool Inc. All rights reserved. SaE O-Ring Fitting Installation Steps 1 & 2: Step 3: Step 4: Step 5: Cautions: Lubricate Lubricate Tighten nut Recess gap No gap Align Hold this part stationay Avoid screwing fitting in too far. Avoid leaving fitting too far out. Bent washer allowsfor o-...
Page 35 - Notes
Page 36 - United States Sales & Service; Woodbridge, Ontario L4L 5Z8; Canadian Branch; Warranty; transportation prepaid.; Patents
36 © Titan Tool Inc. All rights reserved. United States Sales & Service 1770 Fernbrook Lane Minneapolis, MN 55447 www.titantool.com 200 Trowers Road, Unit 7B Woodbridge, Ontario L4L 5Z8 Phone: Fax: 1-800-526-53621-800-528-4826 Phone: Fax: 1-800-565-86651-800-856-8496 Canadian Branch 1770 Fernbro...
