Page 2 - English; Important Safety Information; Read all safety information before
English 2 © Titan Tool Inc. All rights reserved. Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury. To reduce the risks of ...
Page 3 - Grounding Instructions; Gasoline Engine Safety
English © Titan Tool Inc. All rights reserved. 3 Important Safety Information · Read all safety information before operating the equipment. SavE ThESE INSTRucTIONS. WaRNING – To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when paint...
Page 4 - Table of contents; Gas Sprayer; Fluid section wetted parts:
4 © Titan Tool Inc. All rights reserved. Table of contents Safety Precautions ................................................................... 2 Grounding Instructions ........................................................ 3 Gasoline Engine Safety ..................................................
Page 5 - Fuel Specifications
© Titan Tool Inc. All rights reserved. 5 Introduction Congratulations on having selected the finest airless sprayer available in the world. Titan piston pumps are tireless workhorses — so tough they are virtually indestructible, even under the most severe service. Titan designs and builds equipment ...
Page 6 - Setup; Multiple Gun
6 © Titan Tool Inc. All rights reserved. Setup Read, understand, and follow all warnings before starting or operating this sprayer. 1. Connect the siphon hose to the fluid section and the bleed hose to the bleed valve. They each have factory installed PTFE tape on the male end of the hoses and shoul...
Page 7 - Preparing a new sprayer; Preparing to Paint
© Titan Tool Inc. All rights reserved. 7 Preparing a new sprayer If this unit is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying. IMPORTaNT...
Page 8 - Painting
8 © Titan Tool Inc. All rights reserved. Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire. 14. Trigger the gun into the metal waste container until the old solvent is gone and fresh s...
Page 9 - Pressure Relief Procedure; cleanup
© Titan Tool Inc. All rights reserved. 9 Pressure Relief Procedure Be sure to follow the Pressure Relief Procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray nozzles, or preparing for cleanup. Trigger lock in...
Page 10 - cleaning a clogged Tip; Maintenance; Lubricating the upper Packings; Maintaining the Filter assembly; Inspection; Reassembly
10 © Titan Tool Inc. All rights reserved. cleaning a clogged Tip 1. Follow the “Pressure Relief Procedure” in the Operation section of this manual. 2. If the tip clogs, rotate the tip handle 180° until the arrow on the handle is facing the opposite of the spray direction and the handle clicks in the...
Page 11 - Maintaining the hydraulic System; IMPORTaNT: use of Titan’s coolfloTM hydraulic Fluid is; Maintaining the Fluid Section; Daily; always follow the fueling procedure outlined earlier; First 20 hours
© Titan Tool Inc. All rights reserved. 11 Maintaining the hydraulic System IMPORTaNT: use of Titan’s coolflo™ hydraulic Fluid is mandatory in the PowrTwin hydraulic system. Do not use any other hydraulic fluid. use of any other hydraulic fluid may seriously damage the hydraulic system and will void ...
Page 12 - Replacing the Motor Brushes (electric motor)
12 © Titan Tool Inc. All rights reserved. Replacing the Motor Brushes (electric motor) Perform this procedure using Motor Brush Kit P/N 978-050. The kit consists of two brushes, two springs, and two clips. NOTE: Brushes should be replaced when they are worn to less than 1/2 inch. check and replace b...
Page 13 - Troubleshooting
airless Gun Problem A. Spitting gun B. Gun will not shut off C. Gun does not spray Fluid Section Problem A. Pump delivers on upstroke only or goes up slowly and down fast (commonly called downstroke dive) B. Pump delivers on down stroke only or goes up fast and down slowly C. Pump moves up and down ...
Page 14 - hydraulic Motor; Problem; cause
14 © Titan Tool Inc. All rights reserved. hydraulic Motor Problem A. Oil motor stalls at bottom (no unusual heat problems) B. Oil motor stalls at top (no unusual heat problems) C. Low pressure (okay on down stroke, sluggish on up.stroke — high heat) NOTE: Engine labors on upstroke, idles back at sta...
Page 15 - Spray Patterns
© Titan Tool Inc. All rights reserved. 15 Spray Patterns Problem A. Tails B. Hour glass C. Distorted D. Pattern expanding and contracting (surge) E. Round pattern cause 1. Inadequate fluid delivery 1. Inadequate fluid delivery 1. Plugged or worn nozzle tip 1. Suction leak 2. Pulsating fluid delivery...
Page 16 - Français; consignes de sécurite important; Lire toutes ces consignes avant
Français 16 © Titan Tool Inc. Tous droits réservés. consignes de sécurite important · Lire toutes ces consignes avant d’utiliser l’appareil. GaRDER cES cONSIGNES. Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.Pour réduire les r...
Page 17 - Sécurité du moteur à essence
Français © Titan Tool Inc. Tous droits réservés. 17 consignes de sécurite important · Lire toutes ces consignes avant d’utiliser l’appareil. GaRDER cES cONSIGNES. pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau. 10. Verrouillez toujo...
Page 18 - Español; Información de seguridad importante; Lea toda la información de
Español 18 © Titan Tool Inc. Todos los derechos reservados. Información de seguridad importante · Lea toda la información de seguridad antes de operar el equipo. GuaRDE ESTaS INSTRuccIONES. Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves. Para reducir los...
Page 19 - Seguridad con los motores de gasolina
Español © Titan Tool Inc. Todos los derechos reservados. 19 Información de seguridad importante · Lea toda la información de seguridad antes de operar el equipo. GuaRDE ESTaS INSTRuccIONES. 12. Aprenda a detener el aparato y a liberar la presión rápidamente. Familiarícese a conciencia con los contro...
Page 20 - Parts Lists and Service Instructions; Main assembly
1 34 5 18 8 9 1011 13 14 15 16 17 12 3 6 2 7 20 © Titan Tool Inc. All rights reserved. Parts Lists and Service Instructions Main assembly Bleed hose assembly with valve 1 2 3 4 5 Item Part No. Description Qty. 1 944-030 Bleed valve 1 2 944-014 Elbow, 90º 1 3 500-515 Hose assembly 1 4 103-300 Bleed t...
Page 21 - cart assembly
© Titan Tool Inc. All rights reserved. 21 1 2345 5 6 7 8 10 9 11121314 15 16 18 22 18 21 23 2425 26 19 20 17 cart assembly Item Part No. Description Qty. 1 0290444 Handle 1 2 459-051 Motor/pump bracket 1 3 862-460 Screw 1 4 0290581 Spacer, long 1 5 0295687 Washer 4 6 670-109 Wheel 2 7 590-100 Retain...
Page 22 - Belt Replacement Instructions
22 © Titan Tool Inc. All rights reserved. Belt Guard assembly (P/N 0290599) 1 2 5 3 4 6 7 10 11 8 9 Belt Replacement Instructions Before replacing the belt on your unit, make sure you have performed the “Pressure Relief Procedure” as illustrated in the user manual. DO NOT attempt this repair while t...
Page 23 - Filter assembly; Filter Assembly Specifications
© Titan Tool Inc. All rights reserved. 23 Filter assembly 1 2 3 4567 9 8 10 11 10 Item Part No. Description Qty. 1 0290443 Filter cap assembly 1 2 930-020 Spring 1 3 930-006 Filter element, 50 M, w/ball 1 930-005* Filter element, 5 M, w/ball930-007* Filter element, 100 M, w/ball 4 920-006 Gasket, PT...
Page 24 - hydraulic System
24 © Titan Tool Inc. All rights reserved. hydraulic System 1 234 6789 10 11 17 18 19 20 21 25 24 25 24 22 23 25 28 26 28 27 13 14 15 16 12 5 32 333435 373839 910 42 30 29 28 26 43 44 45 31 40 41 36 Torque and Sealant GuideItem(s) Description 4 Use blue Loctite on threads, Torque to 10 ft./lbs. (13.5...
Page 25 - Dc - Electric convertokits
© Titan Tool Inc. All rights reserved. 25 CSA Approved Motor ON/OFF switch is also circuit breaker reset 1 23 5 4 6 4 789 23 4 11 14 12 13 4 10 Dc - Electric convertokits Item Part No. Description 506-211 115v Qty. 506-205 cSa 115v Qty. 1 506-259 Cover 1 1 2 860-501 Nut stop 4 4 3 860-002 Lock washe...
Page 26 - Gas convertokit
26 © Titan Tool Inc. All rights reserved. Gas convertokit 4 6 3 1 2 5 7 2 Item Part No. Description Qty. 1 860-552 Screw 4 2 860-004 Flat washer 8 3 980-331 Engine, gas 163cc, 4.8 HP, Honda 1 4 980-307 Key 1 5 0290407 Pulley 1 6 0290484 Mounting plate, gas engine 1 7 860-502 Stop nut 4 0290787 Belt,...
Page 27 - Siphon hose assembly
© Titan Tool Inc. All rights reserved. 27 Siphon hose assembly 1 2 3 4 56 7 2 Item Part No. Description Qty. 1 316-502 Hose 46” 2 103-679 Hose clamp 2 3 0509763 Tube 1 4 0509762 Filter screen 1 5 0509760 Adapter 1 6 103-119 Clip 1 7 103-125 Spring 1 0290501 Siphon hose assembly (includes items 1-3 a...
Page 29 - IMPORTaNT: Do not use Piston Lube pump packing
© Titan Tool Inc. All rights reserved. 29 Disassembling the hydraulic Motor 1. Disconnect the pressure hose from the elbow (34 and 35 in Hydraulic System parts list) on the back of the hydraulic pump. 2. Remove the two mounting screws and two lock washers (17 and 16, in Cart Assembly parts list) tha...
Page 30 - hydraulic Motor cut-away; Fluid Section
30 © Titan Tool Inc. All rights reserved. hydraulic Motor cut-away Torque flex locknut to 10 ft./lbs. (146N/m). Use blue Loctite. Use blue Loctite on lock ring. Seal lip must face up. Use hydraulic sealant. Torque head plug to 15 ft./lbs. (219 N/m). Do not over-tighten o-ring seal. Torque trip retai...
Page 31 - Servicing the Fluid Section; Reassembling the Fluid Section; Fluid Section cut-away
© Titan Tool Inc. All rights reserved. 31 Servicing the Fluid Section IMPORTaNT: use of non-Titan service parts may void warranty. ask for original parts made by Titan for best services. This pump should receive a routine servicing after approximately 1,000 hours of use. Earlier servicing is require...
Page 32 - SIngle Gun add-On Manifold assemblies
32 © Titan Tool Inc. All rights reserved. Gun Manifold assemblies (Optional) SIngle Gun add-On Manifold assemblies 1-Gun Add-On Kit Add-A-Gun Kit 4 5 1 6 3 2 1 2 3 Item Part No. Description 975-111 1 Gun add-On 1/4” 975-311 1 Gun add-On 3/8” 975-200 add-a-Gun Kit 1/4” 975-300 add-a-Gun Kit 3/8” 1 81...
Page 33 - Multiple Gun add-On Manifold assemblies
© Titan Tool Inc. All rights reserved. 33 Multiple Gun add-On Manifold assemblies 3 Gun Manifold Assembly Part No. Description 975-212 2 Gun 1/4” 975-213 3 Gun 1/4” 975-214 4 Gun 1/4” 975-312 2 Gun 3/8” 975-313 3 Gun 3/8” 975-314 4 Gun 3/8” 975-111 1 Gun Add-On, 1/4” 1 1 1 975-311 1 Gun Add-On, 3/8”...
Page 34 - SaE O-Ring Fitting Installation; accessories and Service Kits; airless Tip Selection; NOTE: Do not exceed the pump’s recommended tip size.
34 © Titan Tool Inc. All rights reserved. SaE O-Ring Fitting Installation Steps 1 & 2: Step 3: Step 4: Step 5: Cautions: Lubricate Lubricate Tighten nut Recess gap No gap Align Hold this part stationay Avoid screwing fitting in too far. Avoid leaving fitting too far out. Bent washer allows for o...
Page 35 - Notes
Page 36 - United States Sales & Service; Canadian Branch; Warranty
36 © Titan Tool Inc. All rights reserved. United States Sales & Service 1770 Fernbrook Lane Minneapolis, MN 55447 www.titantool.com 200 Trowers Road, Unit 7B Woodbridge, Ontario L4L 5Z8 Phone: Fax: 1-800-526-53621-800-528-4826 Phone: Fax: 1-800-565-86651-800-856-8496 Canadian Branch 1770 Fernbro...
