Page 2 - Attention: Danger of injury by injection!; Airless units develop extremely high spraying pressures.; Original Operating Manual
2 Helix GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals.Do not tr...
Page 3 - Contents; Page
Helix 1 GB Contents Contents Page 1. Safety regulations ................................................................................ 2 1.1 Explanation of symbols used .............................................................. 2 1.2 Isocyanate (ISO) Conditions ...................................
Page 4 - Safety regulations; Explanation of symbols used; HAZARD: INjECTION INjuRy
2 Helix GB Safety precautions 1. Safety regulations 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safe...
Page 5 - HAZARD: HAZARDOuS VAPORS
Helix 3 GB Safety precautions • When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed. HAZARD: HAZARDOuS VAPORS Solvents and other materials can ...
Page 6 - Material Ignition; Electric Safety
4 Helix GB Safety precautions 1.2 Isocyanate (ISO) Conditions Important Information Regarding Two-Component Material. Read before using the equipment. Isocyanate (ISO) Conditions • Use only Methyldiisocyanates (MDI). • Spraying materials that contain isocyanates (ISO) creates mists, vapors and atomi...
Page 7 - General Description; System Configurations
Helix 5 GB General Description 2. General Description The Helix Plural Component System is a dual, high pressure airless sprayer system that can be linked in order to spray multi-component fluids. 2.1 System Configurations The Plural Component System is available in the following configuration which...
Page 8 - System Description; System Diagram - without circulation; Waste containers
6 Helix GB System Description A E D F J H K J L L B H G I C 3. System Description 3.1 System Diagram - without circulation Waste containers (not included) must be closed at the top.
Page 9 - Component Description - without circulation; Item Description; Clearance diagram; When determining the location of the Helix system,
Helix 7 GB System Description 3.2 Component Description - without circulation Item Description Function A Component Pump A In a two-component system, Component Pump A typically pumps the ISO or activator material. B Component Pump B In a two-component system, Component Pump B typically pumps the res...
Page 10 - System Diagram - with circulation
8 Helix GB System Description A E D F L1 J H K K J N M M B H L2 G I C 3.4 System Diagram - with circulation
Page 11 - Installing the circulation kit (optional); The circulation kit is available for separate purchase.; Component Description - with circulation; This configuration is only possible with the purchase of
3.6 Installing the circulation kit (optional) i The circulation kit is available for separate purchase. Follow the steps below to install it. 1. Make sure the system is turned off and depressurized. 2. Remove the two inlet plugs (Fig. 4, item 1) from the bottom of the hose heater manifold. Remove re...
Page 12 - Control Panel; serves the entire system.; a A-side independent controller
10 Helix GB Control Panel 4. Control Panel The control panel contains all of the system controls that allow the sprayer to function properly, as well as being the main display panel that gives information about the system. i Items 1 - 5 below are duplicated - one for each pump. If they are located o...
Page 13 - Block Heater Control; Heated Hose Temperature Control
Helix 11 GB Control Panel 4.1 Block Heater Control i Refer to item 8 in section 4. The block heater control regulates the temperature of spray material as it passes through the heater block, prior to it reaching the heated hoses. 1 EZ-ZONE ºF ºC Z ON E 8.8:8.8 8 8.8:8.8 EZ 2 1 3 4 5 1 Temperature di...
Page 14 - Control Displays; SET PSI; Component Pump Pressure Control; Pressure control Knob Settings; MAX
12 Helix GB Control Panel 4.4 Control Displays i Refer to item 2 in section 4. The graphic below applies to both the Component Pump (A) and Component Pump (B). The Control Displays increase the functionality of the applicable Component Pump. It consists of a display (1) and four function keys (2). T...
Page 16 - Control Displays Error Messages
4.5 Control Displays Error Messages The following error message screens appear whenever the Control Display detects a problem with the system. Once a problem occurs and the error message appears, the system will shut down. Before proceeding, follow the Pressure Relief Procedure outlined in this manu...
Page 17 - Connect the Hoses; Connect the Heated Hoses
5. Setup In order to prevent accidental startup, make sure the system’s power cord is not connected during setup, until instructed to do so. 5.1 Locate the System 1. Locate the system on a level surface. Refer to dimensions in section 3.3 for clearance and mounting hole dimensions. 2. Mount in a dry...
Page 18 - Connect the Supply Hoses; Connect the Electrical Cord
16 Helix GB Setup 5.5 Ground the system Proper grounding (earthing) is important. The passage of some materials through the nylon fluid hose will build up a static electric charge, which if discharged, could ignite solvent vapors present and create an explosion. Component Grounding Method System The...
Page 19 - Set temperature
Helix 17 GB Setup Operation 6. Operation Attention Prior to startup, make sure the generator has fuel. Running out of fuel will cause electrical fluctuations in the system that could result in damage to the electrical components of the system. 6.1 Startup 1. If using a generator, make sure the main ...
Page 20 - Pressure Relief Procedure
18 Helix GB Operation Shutting Down 6.4 Pressure Relief Procedure Perform the Pressure Relief Procedure when shutting down for any reason. 1. Engage the trigger safety (refer to the spray gun instruction manual). 2. Close the manifold valves A and B on the spray gun. 3. Perform all of these steps on...
Page 21 - Shutting Down
Helix 19 GB Shutting Down 7. Shutting Down Attention It is important to the system’s electrical reliability to maintain steady electrical voltage during shutdown. Failure to follow these procedures can cause voltage fluctuations that can damage the equipment and void the warranty. 1. Perform the Pre...
Page 22 - Troubleshooting; Component Pumps
20 Helix GB Troubleshooting 8. Troubleshooting 8.1 Component Pumps Problem Cause Solution A. The unit will not run. 1. The unit is not plugged in to a power source. 2. Tripped breaker. 3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit). 4. Fau...
Page 23 - rETn
Helix 21 GB Troubleshooting F. Error Input. Sensor does not provide a valid signal to controller Er. ,1 1. Sensor improperly wired or open 2. Incorrect setting of sensor type 3. Calibration corrupt 1. Correct wiring or replace sensor 2. Match setting to sensor used 3. Check calibration of controller...
Page 25 - Component Pump (B) has been removed from the
Helix 23 GB Servicing 9.3 Replacing the Transducers (Fig. 19/20) 1. Disconnect the power cord. 2. Loosen the hex nut (fig. 19, item 1) in between the PRIME/ SPRAY manifold and the heater block. Loosen it just enough so that it can be moved by hand. 1 i Component Pump (B) has been removed from the gr...
Page 28 - Servicing; Electrical Schematic
26 Helix GB Servicing 9.7 Electrical Schematic 0138511 0522543 0522543 805-401 0522071 0522515 0138512 0138604 0522515 0138603 0522513 0522515 0522515 0138602 0138602 0522516 0522064 0138602 0522524 805-401 0522071 0522524 0138542 0138511 1 1 2 1 6 1 2 1 2 1 6 6 6 6 2 1 2 1 2 1 1 1 2 2 1 1 4 2 2 2 1...
Page 30 - Spare parts diagram
28 Helix Spare parts diagram g Main Assembly 1 2 3 4 5 7 6 8 9 11 10 12 13 17 14 15 16 28 2021 2223 24 26 25 27 19 18
Page 31 - * See separate listing; When ordering any part number, you will receive
Helix 29 Pos. Helix A / B g Description 1* ------- Cart assembly 2* ------- Control panel assembly 3* ------- Pump assembly, A side 4* 2342087 Heated hose assembly, 200’ 5 0138597 Plug (2) 6 0138489 Relief valve (2) 7 424-671 Tee fitting (2) 8 0090447 Elbow (2) 9 805-333 Front cover handle (2) 10 98...
Page 33 - This parts list applies for both Pump A and Pump B.
Helix 31 Pos. Helix A Helix B g Description 1 805-425 805-425 Motor shroud 2 700-681 700-681 Screw (3) 3 0138284 0138284 Belly pan assembly 4 9802266 9802266 Screw (2) 5 0138519 0138518 Plug 6 9812320 9812320 Nut (6) 7 805-286A 805-286A Lever assembly 8 805-287A 805-287A Clevis assembly (2) 9 980226...
Page 45 - Warranty; warranty is free from defects in material and workmanship.; Helix Motor Warranty:
Helix 43 GB Warranty Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. System Warranty: Two year (24 months) Manufacturer’s Defects: With the excep...
Page 46 - United States Sales & Service
44 Helix United States Sales & Service 1770 Fernbrook Lane Minneapolis, MN 55447 www.titantool.com Phone: Fax: 1-800-526-53621-800-528-4826 1770 Fernbrook Lane Minneapolis, MN 55447 Fax: 1-763-519-3509 International [email protected]
