Shop Fox W1829 - Manual

-6- Model W1829 (Mfg. Since 9/11) SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situatio...

-8- Model W1829 (Mfg. Since 9/11) SA FE T Y Additional Safety for Jointers READ and understand this entire manual before using this machine. Serious per- sonal injury may occur if safety and operational information is not under- stood and followed. DO NOT risk your safety by not reading! JOINTER KIC...

-9- Model W1829 (Mfg. Since 9/11) EL EC TR IC A L ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a...

-10- Model W1829 (Mfg. Since 9/11) EL EC TR IC A L Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Improper c...

-11- Model W1829 (Mfg. Since 9/11) SE TU P Keep machine disconnected from power until instructed otherwise. This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Unpack...

-12- Model W1829 (Mfg. Since 9/11) SE TU P • Workbench Load: Refer to the Machine Specifications , on Page 3 , for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support both the weight of the machine and materials. Cleaning Machine ...

-13- Model W1829 (Mfg. Since 9/11) SE TU P The strongest bench mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the machine to the workbench. Another option for mounting is a "Direct Mo...

-14- Model W1829 (Mfg. Since 9/11) SE TU P Assembly To assemble the jointer, do these steps: 1. DISCONNECT JOINTER FROM POWER! 2. Use two of the included M8-1.25 x 20 cap screws and lock washers 8mm to attach the fence support to the jointer bed, as shown in Figure 9 . 3. Insert the locking plate as...

-16- Model W1829 (Mfg. Since 9/11) SE TU P The W1829 has a built-in dust collection fan and chip exhaust. It also includes a 2.5" dust port, clamp, and dust collection bag. The W1829 can also be hooked up to a pre-existing dust collection system. Recommended CFM at Dust Port: ................ 15...

-17- Model W1829 (Mfg. Since 9/11) SE TU P Power Connection 1. Turn the machine power switch OFF. 2. Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power source. Figure 18 . Connecting power 1. Turn the machine power switch OFF. 2. Grasp the m...

-18- Model W1829 (Mfg. Since 9/11) SE TU P Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the ...

-19- Model W1829 (Mfg. Since 9/11) O PE R ATIONS OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the underst...

-20- Model W1829 (Mfg. Since 9/11) O PE R ATIO NS Stock Inspection & Requirements Here are some rules to follow when choosing and jointing stock: • DO NOT joint or surface plane stock that contains loose knots. Injury to the operator or damage to the workpiece can occur if the knots become dislo...

-21- Model W1829 (Mfg. Since 9/11) O PE R ATIONS Squaring Stock Squaring stock involves four steps performed in the order below: 1. Surface Plane on the Jointe r: The concave face of the workpiece is surface planed flat with the jointer (see Figure 26 ). 2. Surface Plane on a Thickness Planer : The ...

-22- Model W1829 (Mfg. Since 9/11) O PE R ATIO NS Surface Planing The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 30 – 31 ) to prepare it for surface planing on a thickness planer. To surface plane on the jointer, do these steps: 1. Read and un...

-23- Model W1829 (Mfg. Since 9/11) O PE R ATIONS Edge Jointing The purpose of edge jointing is to produce a finished, flat-edged surface that is suitable for joinery or finishing (see Figure 32 ). It is also a necessary step when squaring rough or warped stock. To edge joint on the jointer, do these...

-24- Model W1829 (Mfg. Since 9/11) O PE R ATIO NS Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figure 34 ). The Model W1829 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the ...

-25- Model W1829 (Mfg. Since 9/11) O PE R ATIONS ACCESSORIES The following jointer accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock ...

-27- Model W1829 (Mfg. Since 9/11) M A INTEN A N CE MAINTENANCE Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. Frequently blow-off sawdust and chips with compressed air. This is especially important...

-28- Model W1829 (Mfg. Since 9/11) SE RV IC E SERVICE This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technic...

-29- Model W1829 (Mfg. Since 9/11) SE RV IC E Motor & Electrical (continued) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Machine has vibration or noisy operation . 1. Motor or component is loose. 2. Knife blades, clamp or jack screws are at fault. 3. Belts worn or loose.4. Motor fan is rubbing on f...

-30- Model W1829 (Mfg. Since 9/11) SE RV IC E Straightedge Outfeed Infeed Figure 36. Illustration of a typical cutterhead alignment setup. Tools Needed Qty Hex Wrench 4mm ...............................................1 Hex Wrench 5mm ...............................................1 Checking Knife H...

-32- Model W1829 (Mfg. Since 9/11) SE RV IC E Tools Needed Qty Hex Wrench 4mm ...............................................1 Hex Wrench 5mm ...............................................1 To replace the cutterhead knives, do these steps : 1. DISCONNECT JOINTER FROM POWER. 2. Carefully rotate the ...

-33- Model W1829 (Mfg. Since 9/11) SE RV IC E MAKE SURE that your machine is unplugged during all service proce- dures! If this warning is ignored, seri- ous personal injury may occur. Tools Needed Qty Flathead Screwdriver ..........................................1 Wrench 8mm .........................

-34- Model W1829 (Mfg. Since 9/11) SE RV IC E Figure 45 . Checking the inward 45º stop. Figure 46 . Adjusting the inward stop bolt. Setting 45° Inward Stop 1. DISCONNECT JOINTER FROM POWER! 2. With the fence positioned over the bed and the sliding handle locked, loosen the fence tilting handle and r...

-35- Model W1829 (Mfg. Since 9/11) SE RV IC E Setting 45° Outward Stop 1. DISCONNECT JOINTER FROM POWER! 2. Loosen the fence tilting handle, remove the limit block and set it aside. 3. Tilt the fence backward (away from the table) until it stops. Note: The fence will stop when the outward stop bolt ...

-37- Model W1829 (Mfg. Since 9/11) SE RV IC E Motor Brush Replacement This jointer has a universal motor that uses carbon brushes, which are considered wear-items. Refer to the troubleshooting guide to determine if the motor brushes must be replaced. You can order a new brush kit (two brush assembli...

-38- Model W1829 (Mfg. Since 9/11) PA RT S These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams,...

-39- Model W1829 (Mfg. Since 9/11) PA RT S PADDLE SWITCH (viewed from behind) Ground Ground Neutral Hot Ground 110 VAC 5-15 Plug (As Recommended) STOP Read Page 38 Before Wiring Wiring Diagram These motor wiring diagrams are current at the time of printing; how- ever, always default to the diagram o...

-40- Model W1829 (Mfg. Since 9/11) PA RT S PARTS Main 1 2 2A 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23-1 24 24-1 24-2 24-3 24-4 25 26 27 28 29 29-1 30 31 33 34 35 36 37 39 40 41 42 43 44 44-1 45 46 47 114 48 49 50 51 57 56 55 55 56 56 53 54 54 53 52 53 55 55 56 57 58 59 58 58 115 ...

-41- Model W1829 (Mfg. Since 9/11) PA RT S Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1829001 TABLE 49 X1829049 ALIGNMENT PIN 2 X1829002 FENCE 50 X1829050 PUSH BLOCKS 2A X1829002A FENCE ASSEMBLY 51 X1829051 PADDLE SWITCH 3 X1829003 FENCE PLATE 52 XP6000ZZ BALL BEARING 6000ZZ 4 X1829...

-42- Model W1829 (Mfg. Since 9/11) PA RT S Labels Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE ...

Model W1829 (Mfg. Since 9/11) WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indire...

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