Page 4 - Woodstock Technical Support; INTRODUCTION; Controls and Features
Df[\cN(/)+('?pYi`[KXYc\JXn -2- @EKI F;L: K@FE Woodstock Technical Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock Internat...
Page 8 - Read Manual Before Operating Machine; SAFETY; Standard Machinery Safety Instructions
Df[\cN(/)+('?pYi`[KXYc\JXn -6- J8 = < K P @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8Pi\jlck`ed`efifidf[\iXk\`ealip% @e[`ZXk\jXe`dd`e\ekcp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#N@CCi\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#:FLC;i\jlck`e...
Page 10 - Additional Safety for Table Saws
Df[\cN(/)+('?pYi`[KXYc\JXn -8- J8 = < K P Additional Safety for Table Saws HAND POSITIONING. Touching a spinning saw blade will cause serious laceration or amputation injuries. Never purposely touch a saw blade during operation. Always keep hands/fingers out of the blade path; place them where th...
Page 11 - Avoiding Kickback; Kickback; Protecting Yourself from Kickback
Df[\cN(/)+('?pYi`[KXYc\JXn -9- <C< : K I @: 8 C Kickback is a high speed expulsion of the workpiece from the saw blade, which occurs when the saw blade grabs the workpiece instead of cuts it. The danger of kickback is that it happens faster than the operator can react, so if the operator’s han...
Page 12 - ELECTRICAL; Circuit Requirements; Circuit Requirements for 110V
Df[\cN(/)+('?pYi`[KXYc\JXn -10- <C< : K I @: 8 C ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available....
Page 14 - Voltage Conversion
Model W1824 10" Hybrid Table Saw -12- EL EC TR IC A L Voltage Conversion The Model 1824 is prewired for a 220V power supply, but it can be rewired to operate on a 110V power supply. To reduce the risk of electrocution, machine damage, or an electrical fire, this procedure must be performed by an...
Page 15 - Unpacking; SETUP; Needed for Setup
Df[\cN(/)+('?pYi`[KXYc\JXn -13- J<K L G This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Unpacking SETUP Needed for Setup The following are needed to complete t...
Page 16 - Inventory
Df[\cN(/)+('?pYi`[KXYc\JXn -14- J< K L G The following is a description of the main components shipped with the Model W1824. Lay the components out to inventory them. Efk\1 If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefu...
Page 17 - Cleaning Machine
Df[\cN(/)+('?pYi`[KXYc\JXn -15- J<K L G =cffiCfX[1 This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be proces...
Page 18 - Assembly
Df[\cN(/)+('?pYi`[KXYc\JXn -16- J< K L G Assembly Assembly consists of installing minor components, the extension wings and table, fence rails, fence, and blade guard. To assemble the table saw, do these steps: 1. Remove the shipping brace shown in Figure 11 , then re-install the fasteners. Save ...
Page 22 - Dust Collection
Df[\cN(/)+('?pYi`[KXYc\JXn -20- J< K L G Recommended CFM at Dust Port: ................ 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust coll...
Page 23 - Test Run
Df[\cN(/)+('?pYi`[KXYc\JXn -21- J<K L G Once the assembly is complete, test run the machine to make sure it runs properly for regular operations. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works ...
Page 24 - OPERATIONS; General; Basic Controls
Df[\cN(/)+('?pYi`[KXYc\JXn -22- FG < I 8 K@FEJ OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the unders...
Page 26 - Cuts; Through Cuts
Df[\cN(/)+('?pYi`[KXYc\JXn -24- FG < I 8 K@FEJ Non-Through & Through Cuts Non-Through Cuts A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in Figure 28 . Examples of non-through cuts include dadoes and rabbets. Non-throu...
Page 27 - Blade Size Requirements; Blade Selection
Df[\cN(/)+('?pYi`[KXYc\JXn -25- FG< I 8 K@FEJ Blade Size Requirements When choosing a blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can measured with calipers or any precision measurement device. Blade Size Requirements: • Blade Dia...
Page 28 - Dado Blades
Df[\cN(/)+('?pYi`[KXYc\JXn -26- FG < I 8 K@FEJ Figure 33. Example of a laminate blade. Ki`gc\ :_`g 9cX[\ Laminate Blade Features (Figure 33): • Best for cutting plywood or veneer • 40-80 teeth • Triple chip tooth profile • Very shallow gullet Thin Kerf Blade: A blade with thinner kerf than a stan...
Page 29 - Blade Installation
Df[\cN(/)+('?pYi`[KXYc\JXn -27- FG< I 8 K@FEJ Blade Installation Properly installing the blade is critical to safe cutting operations that produce good results. Review this section, even if your blade came pre-installed. To install the blade, do these steps: 1. DISCONNECT SAW FROM POWER! 2. Remov...
Page 30 - Blade Guard Assembly; Guard
Df[\cN(/)+('?pYi`[KXYc\JXn -28- FG < I 8 K@FEJ Blade Guard Assembly The term "blade guard" refers to the assembly that consists of the clear polycarbonate shield, the spreader, and the anti-kickback pawls on each side of the spreader (see Figure 37 ). Each of these components have importa...
Page 32 - When to Use the Blade Guard
Df[\cN(/)+('?pYi`[KXYc\JXn -30- FG < I 8 K@FEJ We do not recommend disabling the pawls during normal operations unless absolutely necessary. In most situations, disabling the pawls will increase your risk of serious personal injury in the event of a kickback. Whenever the blade guard and spreader...
Page 33 - Riving Knife; Riving Knife Installation; When to Use the Riving Knife
Df[\cN(/)+('?pYi`[KXYc\JXn -31- FG< I 8 K@FEJ Riving Knife The riving knife works in the same manner as the spreader on the blade guard assembly. It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback. The key difference between the ...
Page 34 - Ripping
Df[\cN(/)+('?pYi`[KXYc\JXn -32- FG < I 8 K@FEJ Ripping Ripping means cutting with the grain of a natural wood workpiece. In man-made materials such as MDF or plywood, ripping simply means cutting lengthwise. To make a rip cut, do these steps: 1. Review Preventing Kickback on Page 9 and take the n...
Page 35 - Crosscutting
Df[\cN(/)+('?pYi`[KXYc\JXn -33- FG< I 8 K@FEJ Crosscutting Crosscutting means cutting across the grain of a natural wood workpiece. In other man-made materials, such as MDF or plywood, crosscutting means cutting across the width of the workpiece. To make a crosscut using the miter gauge, do these...
Page 36 - Miter Cuts; Blade Tilt Cuts
Df[\cN(/)+('?pYi`[KXYc\JXn -34- FG < I 8 K@FEJ Miter Cuts A miter cut is an angled crosscut. Miters are usually cut in the same manner as crosscuts, using the miter gauge and a predetermined mark on the workpiece. To perform a miter cut, do these steps: 1. DISCONNECT SAW FROM POWER! 2. Ensure tha...
Page 37 - Dado Cutting; Dado Blade Installation
Df[\cN(/)+('?pYi`[KXYc\JXn -35- FG< I 8 K@FEJ Dado Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes are "non-through" cuts that can be made with a dado blade or a standard saw blade. Figure 49 shows a cutaway view of a dado ...
Page 40 - Rabbet Cutting; Cutting Rabbets with a Dado Blade
Df[\cN(/)+('?pYi`[KXYc\JXn -38- FG < I 8 K@FEJ Rabbet Cutting Commonly used in furniture joinery, a rabbet cut is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade. Rabbet cutting on the edge of the workpiece with a dado blade...
Page 41 - Cutting Rabbets with a Standard Blade
Df[\cN(/)+('?pYi`[KXYc\JXn -39- FG< I 8 K@FEJ Cutting Rabbets with a Standard Blade A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. (See Page 25 for blade details.) Also, a sacrificial fence is not req...
Page 42 - Resawing; Making a Resaw Barrier
Df[\cN(/)+('?pYi`[KXYc\JXn -40- FG < I 8 K@FEJ Resawing Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. Although resawing can be done with a table saw, we strongly recommend that you use a bandsaw instead. A bandsaw is the ideal machine for resawing, and...
Page 43 - Auxiliary Fence
Df[\cN(/)+('?pYi`[KXYc\JXn -41- FG< I 8 K@FEJ To build the resaw barrier, do these steps: 1. Cut your wood pieces to the size specified above. If you are using hardwood, cut the pieces oversize, then joint and plane them to the correct size to make sure they are square and flat. 2. Pre-drill and ...
Page 44 - Resawing Operation
Df[\cN(/)+('?pYi`[KXYc\JXn -42- FG < I 8 K@FEJ Resawing Operation The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear th...
Page 46 - SHOP-MADE SAFETY ACCESSORIES; Featherboards; Making a Featherboard
Df[\cN(/)+('?pYi`[KXYc\JXn -44- FG < I 8 K@FEJ SHOP-MADE SAFETY ACCESSORIES Featherboards Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it aga...
Page 48 - Mounting Featherboard with Clamps
Df[\cN(/)+('?pYi`[KXYc\JXn -46- FG < I 8 K@FEJ Mounting Featherboard with Clamps 1. DISCONNECT SAW FROM POWER! 2. Lower the saw blade, then adjust the fence to the desired width and secure it. 3. Place the workpiece against the fence, making sure it is 1" in front of the blade. 4. Place a fea...
Page 49 - Push Sticks; Making a Push Stick
Df[\cN(/)+('?pYi`[KXYc\JXn -47- FG< I 8 K@FEJ Push Sticks When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push stick can absorb damage that would have otherwise happened to hands or fingers.Use push stic...
Page 50 - Push Blocks; Making a Push Block
Df[\cN(/)+('?pYi`[KXYc\JXn -48- FG < I 8 K@FEJ Push Blocks When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push block often takes the damage that would have otherwise happened to hands or fingers. A pu...
Page 51 - Narrow-Rip Auxiliary
Df[\cN(/)+('?pYi`[KXYc\JXn -49- FG< I 8 K@FEJ Narrow-Rip Auxiliary Fence & Push Block There are hundreds of designs for specialty jigs that can be found in books, trade magazines, and on the internet. These types of jigs can greatly improve the safety and consistency of cuts. They are particu...
Page 52 - Using the Auxiliary Fence and Push Block
Df[\cN(/)+('?pYi`[KXYc\JXn -50- FG < I 8 K@FEJ Using the Auxiliary Fence and Push Block 1. Place the auxiliary fence on the table and clamp it to the fence at both ends, then adjust the distance between the auxiliary fence and the blade—this determines how wide the workpiece will be ripped (see F...
Page 54 - ACCESSORIES; Table Saw Accessories
Df[\cN(/)+('?pYi`[KXYc\JXn -52- FG < I 8 K@FEJ ACCESSORIES Table Saw Accessories The following table saw accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please ...
Page 56 - MAINTENANCE; Cleaning; Schedule
Df[\cN(/)+('?pYi`[KXYc\JXn -54- D 8 @EK< E8E: < MAINTENANCE D8B< JLI< k_Xk pfli dXZ_`e\ `jlegcl^^\[ [li`e^ Xcc dX`ek\eXeZ\gifZ\[li\j @] k_`j nXie`e^ `j `^efi\[#j\i`fljg\ijfeXc`ealipdXpfZZli% Cleaning the Model W1824 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off t...
Page 57 - Lubrication; Trunnion Slides
Df[\cN(/)+('?pYi`[KXYc\JXn -55- J8= < K P Lubrication It is essential to clean components before lubricating them because dust and chips build up on these components and make them hard to move. Simply adding more grease to them will not yield smooth moving components. If you thoroughly clean the ...
Page 58 - Tensioning Belt
Df[\cN(/)+('?pYi`[KXYc\JXn -56- J<I M @:< SERVICE This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Techn...
Page 59 - Replacing Belt
Df[\cN(/)+('?pYi`[KXYc\JXn -57- J<I M @:< 5. Press the belt in the center to check belt tension. The belt is correctly tensioned when there is approximately 1 ⁄ 4 " deflection as it is pushed with moderate pressure, as shown in Figure 87 . — If there is more than 1 ⁄ 4 " deflection whe...
Page 60 - Tilt Stop Collars; Setting 90° Stop Collar
Df[\cN(/)+('?pYi`[KXYc\JXn -58- J<I M @:< Tilt Stop Collars The table saw features stop collars that halt the blade tilt exactly at 45° and 90°. The stop collars have been set at the factory and should require no adjustments, unless you notice that your cuts are not accurate. Note: The tilt sc...
Page 61 - Setting 45° Stop Collar
Df[\cN(/)+('?pYi`[KXYc\JXn -59- J<I M @:< 6. Place a square against the blade, as illustrated in Figure 88 on the previous page, then adjust the blade until it is perfectly square to the table. 7. Without turning the blade tilt leadscrew, finger- tighten the 90° collar against the trunnion bra...
Page 65 - Checking Alignment with Blade
Df[\cN(/)+('?pYi`[KXYc\JXn -63- J<I M @:< Spreader or Riving Knife Alignment Checking Alignment with Blade The blade guard spreader and riving knife must be aligned with the blade when installed. If the spreader/riving knife is not aligned with the blade, then the workpiece will before forced ...
Page 66 - Adjusting Alignment; Adjusting Bent Spreader/Riving Knife
Df[\cN(/)+('?pYi`[KXYc\JXn -64- J<I M @:< Adjusting Alignment The spreader/riving knife mounting position can be adjusted into alignment with the blade using the cap screws on the spreader/riving knife "L" bracket. Tools Needed Qty Hex Wrench 5mm ..........................................
Page 67 - Fence Adjustments; Height and Squareness
Df[\cN(/)+('?pYi`[KXYc\JXn -65- J<I M @:< Fence Adjustments There are four main adjustments for the fence: 1) Height off the table, 2) squareness, 3) parallelism with the miter slot, and 4) clamping pressure. These adjustments are interconnected and some repetition may be needed when adjusting...
Page 68 - Parallelism & Clamping Pressure
Df[\cN(/)+('?pYi`[KXYc\JXn -66- J<I M @:< 8. Place a square on the table and against the face of the fence, as shown in Figure 105 , to check if the fence is square to the table. — If the fence is square to the table, proceed to Parallelism & Clamping Pressure below. — If the fence is not ...
Page 69 - Optional Offset Fence Adjustment
Df[\cN(/)+('?pYi`[KXYc\JXn -67- J<I M @:< 5. Slide the fence up against the right-hand edge of the miter slot, as shown in Figure 106 , then lock it in place. 6. Examine how the fence lines up with the miter slot along its length. — If the fence and miter slot are flush from front to rear, as ...
Page 70 - Miter Gauge Adjustments; Checking/Setting 90° Stops
Df[\cN(/)+('?pYi`[KXYc\JXn -68- J<I M @:< Miter Gauge Adjustments The miter gauge is equipped with stop screws that allow you to easily adjust the miter gauge 0°– 30° left, 90°, and 0°–45° right. The stop screws contact the shaft, which moves in or out of the way for adjustments. Tools Needed ...
Page 71 - Electrical Safety Instructions
Df[\cN(/)+('?pYi`[KXYc\JXn -69- J<I M @:< These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diag...
Page 72 - MOTOR; STOP; Wiring Diagram
Df[\cN(/)+('?pYi`[KXYc\JXn -70- J<I M @:< Load Line KEDU HY56 20A 250V35A 125V Neutral Hot Ground 110 VAC 5-20 Plug (As Recommended) 110V/220V MOTOR SWITCHBOX Rewired for 110V Motor Rewired for 110V Motor Prewired for 220V Start Capacitor 200MFD 250VAC Run Capacitor 60MFD 300VAC <gdjcY <...
Page 73 - Electrical Components
Df[\cN(/)+('?pYi`[KXYc\JXn -71- J<I M @:< Electrical Components Figure 110. Motor capacitor location. Capacitors Figure 111. Motor junction box location. Junction Box Figure 112. Switch location. Circuit Breaker ON/OFF Switch
Page 76 - PARTS
Df[\cN(/)+('?pYi`[KXYc\JXn -74- G8 I K J PARTS 0 . / + * ) ( , (( () (* *' )0 )/ (+ (, (- (. (/ (0 )' )( )) )* )+ (' ). )- ), + * ) ( )( )) *( )( )) )* Cabinet & Table REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1824001 EXTENSION WING 17 XPS14M PHLP HD SCR M6-1 X 12 2 XPCAP64M CAP SCREW M10...
Page 77 - Trunnion & Switch Breakdown
Df[\cN(/)+('?pYi`[KXYc\JXn -75- G8I K J Trunnion & Switch Breakdown ('( (') ('+ ('* (', ('- ('. ('0 ((' ('/ ((( (() ((* ((+ ((, ((- ((/ ((. ((0 ()' ()* ()) ()- (), ()+ (.0 (/' (./ (.- (.. (.+ (*+ (*, (/( ()0 (*( (., (.) (++ (+,(.* (*) (*. (** (*+ (*, (*- (*/ (-( (*0 (-' (+' (+( (+- (,) (,0 ()* (...
Page 78 - Trunnion & Switch Parts List
Df[\cN(/)+('?pYi`[KXYc\JXn -76- G8 I K J Trunnion & Switch Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 XPB03M HEX BOLT M8-1.25 X 16 150 X1824150 LOCKING PLATE 102 XPLW04M LOCK WASHER 8MM 151 X1824151 KEYED LOCK WASHER 103 XPLN07M LOCK NUT M16-2 152 XPSS26M SET SCREW M5-.8 X 6 10...
Page 79 - Blade Guard
Df[\cN(/)+('?pYi`[KXYc\JXn -77- G8I K J Blade Guard *)* *+) *(0 *,) *,* **, *+/ *+0 *+, *,' *(, *+0 *+, *+- *+/ *,( *)) *)- *+/ *+/ *+/ *+/ *+' *+' **( **( *)+ *)+ *)( **- **- **0 **0 **/ **) **. *). *+( *)/ **, *,+ *)( *,, REF PART # DESCRIPTION REF PART # DESCRIPTION 315 XPRP39M ROLL PIN 4 X 20 33...
Page 82 - Label Placement
Df[\cN(/)+('?pYi`[KXYc\JXn -80- G8 I K J Label Placement JX]\kp cXY\cj nXie XYflk dXZ_`e\ _XqXi[j Xe[ _fn kf gi\m\ek dXZ_`e\ [XdX^\ fi `ealip% K_\fne\i f] k_`j dXZ_`e\ DLJK dX`ekX`e k_\ fi`^`eXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`jdXZ_`e\%@]XepcXY\c`ji\dfm\[fiY\Zfd\jlei\X[XYc\#I<GC8:<...
Page 87 - WARRANTY
N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`gXe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i%K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fiXZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\e...
