Page 2 - WARNING
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystall...
Page 3 - Contents
ELECTRICAL MAINTENANCE SERVICE OPERATIONS SAFETY INTRODUCTION USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! SETUP Contents INTRODUCTION .................................................................................................. 4 Woodstock Technical Support ....................
Page 4 - Woodstock Technical Support; About Your New Dust Collector; INTRODUCTION
-4- INTRODUCTION W1666, W1685 Dust Collectors Woodstock Technical Support We stand behind our machines! In the event that a defect is found, parts are missing, or questions arise about your machine, please contact Woodstock International Technical Support at (360)-734-3482 or send e-mail to: tech-su...
Page 6 - Controls and Features
-6- INTRODUCTION W1666, W1685 Dust Collectors Controls and Features A. ON/OFF Lockout Switch w/Key —Allows you to lockout the dust collector to prevent unsu- pervised use. B. Dust Filtration Bag —Filters wood dust down to 3 microns from the collected air, and allows the dust to fall and collect in t...
Page 7 - SAFETY; READ MANUAL BEFORE OPERATING MACHINE.; Standard Safety Instructions; NOTICE
-7- SAFETY W1666, W1685 Dust Collectors SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications, limitations and pote...
Page 9 - Safety Instructions for Dust Collectors
-9- SAFETY W1666, W1685 Dust Collectors Safety Instructions for Dust Collectors 1. AVOIDING A PROJECTILE HAZARD: Never operate the dust collector without the dust bags and ducting installed. 2. SAFE SERVICING: Always turn off and unplug the dust collector, and allow the impeller to come to a complet...
Page 10 - Avoiding Potential Injuries
SAFETY W1666, W1685 Dust Collectors Avoiding Potential Injuries Figure 2. DO NOT remove impeller guard. Figure 1. Wear a respirator when dust collec- tor is in use and when using your machines. Figure 5. Keep hands and loose objects away. Figure 4. Never collect anything except wood dust. Figure 3. ...
Page 12 - Inventory; SETUP
-12- SETUP W1666, W1685 Dust Collectors The following is a description of the main components carefully packaged with your SHOP FOX ® Model W1666 and W1685 Dust Collectors. See Figure 8 and refer to the list below and inventory your shipment. If any part is missing, examine the packaging carefully t...
Page 13 - Casters and Motor
-13- SETUP W1666, W1685 Dust Collectors Figure 9. Caster installation. Casters and Motor To install the casters and motor/impeller assembly, do these steps: 1. MAKE SURE THE DUST COLLECTOR MOTOR IS UNPLUGGED! 2. Install the four swivel casters to the base plate with the sixteen M6-1 X 12 Phillip hea...
Page 14 - Separator Supports
-14- SETUP W1666, W1685 Dust Collectors Outlet, Gasket, and Separator Supports To install the outlet and the separator supports, do these steps: 1. MAKE SURE THE DUST COLLECTOR MOTOR IS UNPLUGGED! 2. Place gasket on top of impeller housing body and place the outlet on the gasket (see Figure 12 ). 3....
Page 15 - Separator and Transfer
-15- SETUP W1666, W1685 Dust Collectors Figure 15. Separator in correct position. Figure 16. Installing upper bag support. Separator and Transfer Hose To install the separator and transfer hose, do these steps: 1. The separator has three tabs with threaded holes along the bottom edge for mounting. O...
Page 16 - Dust Bags and Inlet Y
-16- SETUP W1666, W1685 Dust Collectors Figure 19. Fabric loop in upper support hook. Figure 18. Latch clamp with toggle. Dust Bags and Inlet Y To install the dust bags and the inlet Y, do these steps: 1. Find the opening in the rim of both bags and insert the band clamps into the rim of the bags un...
Page 17 - System Grounding
-17- SETUP W1666, W1685 Dust Collectors Under some circumstances, static electricity can be generated in dust collection systems and can collect on the plastic ducting surfaces. If this static electricity is discharged through a spark, there is a potential for the dust and oxygen in the ducting to i...
Page 18 - Test Run
-18- SETUP W1666, W1685 Dust Collectors Figure 24. Hand position for emergency stop. Test Run Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. To test run the dust collector, do these steps: 1. Make sure the paddle switch is pushed in th...
Page 19 - OPERATIONS; General; Operation
-19- OPERATIONS W1666, W1685 Dust Collectors OPERATIONS General Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this sec- tion are written with the understanding that the opera- tor has the necessary knowledge and skills to operate this machine. If a...
Page 20 - MAINTENANCE; Lubrication; Collector Bag Cleaning
-20- MAINTENANCE W1666, W1685 Dust Collectors MAINTENANCE Lubrication All bearings are sealed and permanently lubricated, no lubrication is required. Make a habit of inspecting your dust collector each time you use it to ensure optimum performance. Check for the following conditions and repair or re...
Page 21 - Troubleshooting
-21- MAINTENANCE W1666, W1685 Dust Collectors Troubleshooting This section covers the most common dust collector problems. DO NOT make any adjustments until the dust collector is unplugged and moving parts have come to a complete stop. SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start, o...
Page 22 - Connection
-22- MAINTENANCE W1666, W1685 Dust Collectors W1685 110V Motor Connection H o t N eu tr al Ground 110V Power Supply Toggle Switch Capacitor W1666 220V Motor Connection Ho t Ho t Ground 220V Power Supply Toggle Switch Capacitor Motor Motor Wiring Diagram (W1666 and W1685)
Page 25 - Accessories
-25- PARTS W1666, W1685 Dust Collectors Accessories Quick Disconnect (Model W1038) This is the perfect accessory for those who will use the dust collector for multiple machines. The quick discon- nect is designed to attach to a 4" hose and press-on to any 4" diameter dust port. The quick dis...
Page 26 - Notes
Page 28 - Warranty
-28- PARTS W1666, W1685 Dust Collectors Warranty Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from work- manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due dire...
Page 29 - Warranty Registration
CUT ALONG DOTTED LINE Name ___________________________________________________________________________________Street __________________________________________________________________________________City _________________________ State ___________________________ Zip ________________________Phone # ...
