Page 2 - WARNING; other masonry products.
WARNING Some dust created by power sanding, sawing, grind-ing, drilling, and other construction activities con-tains chemicals known to the State of California tocause cancer, birth defects or other reproductiveharm. Some examples of these chemicals are: • Lead from lead-based paints.• Crystalline s...
Page 3 - USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!; TABLE OF CONTENTS
ELECTRICAL OPERATIONS MAINTENANCE CLOSURE ASSEMBLY SAFETY NTRODUCTION USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! TABLE OF CONTENTS PAGE 1. INTRODUCTION ................................................................................2 About Your New Dust Collector ..................
Page 4 - INTRODUCTION; About Your New Dust Collector; Woodstock Service And Support
INTRODUCTION -2- INTRODUCTION About Your New Dust Collector Your new Shop Fox ® Model W1687 has been specially designed to provide many years of trouble-free ser- vice. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe andreliable operation. The Model W1...
Page 5 - Warranty And Returns
NTRODUCTION -3- NTRODUCTION Warranty And Returns Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from workman- ship and materials for a period of 2 years from the date of original purchase by the original owner. Thiswarranty does not apply to defects due directl...
Page 6 - SAFETY; READ MANUAL BEFORE OPERATING MACHINE.; Standard Safety Instructions; NOTICE
SAFETY -4- SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine...
Page 8 - Additional Safety Instructions For Dust Collector
SAFETY -6- 1. Do not use dust collector for anything except wood dust. Materials such as liquids, metal shav- ings, metal dust, screws, glass, plastic or rock can cause sparks when coming into contact with anypart of the collection system. 2. Ground your dust collector along all plastic components. ...
Page 9 - Avoiding Potential Injuries
SAFETY -7- Avoiding Potential Injuries Figure 1. Never collect anything except wood dust. Figure 2. Keep hands away from impeller. Figure 4. Unplug machine when changing bags. Figure 3. Wear a respirator when changing bags. Figure 5. Do Not remove impeller guard.
Page 10 - ELECTRICAL; ELECTRICAL REQUIREMENTS; Extension Cords
ELECTRICAL -8- ELECTRICAL REQUIREMENTS 220V Operation The Shop Fox ® Model W1687 requires a 220V sin- gle-phase power source for operation. Also, youwill need a NEMA-style L6-20 plug as shown in Figure 6 . The motor supplied with your new machine is rated at 3 HP and will draw approxi-mately 18 amps...
Page 11 - ASSEMBLY; Unpacking; ASSEMBLY INSTRUCTIONS
ASSEMBLY -9- Unpacking The Model W1687 has been carefully packagedfor safe transporting. If you notice the machinehas been damaged or is missing any parts,please contact Woodstock International Serviceand Support at 1-360-734-3482 or send e-mailto: [email protected]. If moving this machi...
Page 12 - Component Layout
ASSEMBLY -10- Figure 6. Model W1687 components laid out for identification. The following is a description of the components shipped with the Shop Fox ® Model W1687 Dust Collector. We recommend that all parts be laid out in a similar fashion to those in Figure 7 . This will help in identification be...
Page 13 - Clean Up
ASSEMBLY -11- Clean Up The exposed, unpainted surfaces of the machinehave been coated with an oil to prevent rustduring shipment. This oil needs to be removedbefore operation. To remove the oil, we recom-mend using a solvent based degreaser. Avoidusing any chlorine based solutions because theywill d...
Page 14 - Base; General
ASSEMBLY -12- Figure 8. Mounting the casters to the base. Base Position the base upside down to reveal thecaster mounting brackets. Attach each of the (4)casters to the caster mounting brackets using(16) 5 / 16 "-18 x 1 / 2 " hex bolts as shown in Figure 8 . General While the main components...
Page 15 - Assembly; Outlet Duct
ASSEMBLY -13- Impeller/Motor Assembly The impeller/motor assembly consists of the fanassembly, switch, motor, and power cord.These are preassembled at the factory. Set theimpeller/motor assembly on top of the base sothe intake portion is near the edge of the baseplate and the bolt holes are aligned ...
Page 16 - Support Brackets
ASSEMBLY -14- Support Brackets Each support bracket assembly consist of anupper and a lower bracket. The lower bracketsbolt to the base and to the side of the collec-tors. The upper brackets bolt to the side of thecollectors and extend upward. The upper brack-ets have hooks that support the upper ba...
Page 17 - Collection Bags
ASSEMBLY -15- Collection Bags There are (4) collection bags on the ModelW1687. The upper bags can be identified by theSHOP FOX ® logo. The upper bags are secured to the collector bodies by threaded band clampsand the lower bags are secured by quick-releaseband clamps. 1. Fasten the upper bags to the...
Page 19 - System Grounding
ASSEMBLY -17- Figure 18. Wire inside and around pipe. Figure 19. Ground wire secured to collector. Figure 20. Ground wires bypassing blast gate. System Grounding Static electricity is generated by the collision ofdust particles as they travel through dust collec-tion ducting. Plastic ducting acts as...
Page 20 - Material Selection
ASSEMBLY -18- As shown in Figure 21 , there are several differ- ent options to choose from when deciding on aduct material. Variables such as ease of use,cost, availability, and your specific shop, allplay a part in determining the best option foryou. METAL DUCT Metal duct comes in many varieties. S...
Page 21 - System Design
ASSEMBLY -19- When designing a successful dust collection sys-tem, planning is the most important step. Beforeyou set out to run the first section of duct, con-sider these general guidelines for an efficientsystem: 1. Machines that produce the most saw dustshould be placed nearest to the dust collec...
Page 22 - OPERATIONS; Test Run
OPERATIONS -20- Once assembly is complete and adjustmentshave been made, the machine is ready for a testrun. The purpose of a test run is to identify anyunusual noises and vibrations, as well as to con-firm the machine is performing as intended. 1. Turn the machine on by pressing the START button on...
Page 23 - MAINTENANCE; Cleaning
MAINTENANCE -21- MAINTENANCE Since all bearings are sealed and permanentlylubricated, simply leave them alone until theyneed to be replaced. Do not lubricate them. Cleaning Make sure the dust collector motor remainsclean and free of dust build up. Dust can causeheat to build up in the motor, reducin...
Page 24 - Bag Cleaning
MAINTENANCE -22- The lower bags on the dust collector should beemptied when they become 2 ⁄ 3 to 3 ⁄ 4 full. 1. Always wear a dust mask when removingand installing dust collection bags asshown in Figure 25. 2. Shake each upper bag and let the dustinside settle for a few minutes. 3. Loosen the band c...
Page 25 - CLOSURE
CLOSURE -23- The following pages contain parts diagrams/listsand a warranty card for your Shop Fox ® Model W1687. If you need parts or help in assembling yourmachine, or if you need operational informa-tion, we encourage you to call our ServiceDepartment. Our trained service technicians willbe glad ...
Page 26 - Motor Wires; Wiring Diagram
Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury or death. Motor Wires 220V Power Source Ground (Green) Red White Yellow/Black -24- Wiring Diagram W1687 Dust Collector - 220V
Page 29 - WARRANTY CARD
CUT ALONG DOTTED LINE 10. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___...
