Page 2 - WARNING
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystall...
Page 3 - Contents
SE T U P EL EC TR IC A L M A IN TE N A N CE SE RV IC E PA RT S O PE R AT IO N S SA FE T Y IN TR O DU CT IO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! Contents INTRODUCTION .................................................................................................. 3 Wood...
Page 5 - Woodstock Technical Support; Specifications; INTRODUCTION
-3- M1036 Micro Mill IN TR O DU CT IO N Woodstock Technical Support We stand behind our machines! In the event that questions arise about your machine, parts are miss- ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-suppor...
Page 6 - Controls and Features
-4- M1036 Micro Mill IN TR O DU CT IO N Controls and Features Figure 1. M1036 Controls and features. A . ON/OFF Switch B . RPM Control Knob C . Fuse Box D . Clutch Knob E . Micro Downfeed Knob F . Compound Slide Table G . Base H . Crossfeed Handwheel I . Collet Chuck (Optional Accessory) J . Longitu...
Page 7 - SAFETY; READ MANUAL BEFORE OPERATING MACHINE.; Standard Safety Instructions; NOTICE
-5- M1036 Micro Mill SA FE T Y SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications, limitations and potential haz...
Page 9 - Additional Safety Instructions for Micro Mills
-7- M1036 Micro Mill SA FE T Y Additional Safety Instructions for Micro Mills USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Fa...
Page 10 - ELECTRICAL; Extension Cords
-8- M1036 Micro Mill EL EC TR IC A L ELECTRICAL 110V Operation When it is necessary to use an extension cord, use the following guidelines: • Use cords rated for Standard Service • Never exceed a length of 100 feet • Use cords with 16 ga. wire or bigger • Ensure cord has a ground wire and pin • Do n...
Page 11 - Unpacking; SET UP; Items Needed for Set Up
-9- M1036 Micro Mill SE T U P The SHOP FOX ® Model M1036 has been carefully pack- aged for safe transporting. If you notice the machine has been damaged, please contact your authorized SHOP FOX ® dealer immediately. READ and understand this entire instruction manual before using this machine. Seriou...
Page 12 - Inventory
-10- M1036 Micro Mill SE T U P NOTICE When ordering replacement parts, refer to the parts list and diagram in the back of the manual. The following is a description of the main components shipped with the SHOP FOX ® Model M1036. Lay the components out to inventory them. Box 1 Contents (Figure 3) Qty...
Page 14 - Mounting to Workbench; Mounting Headstock to
-12- M1036 Micro Mill SE T U P Mounting to Workbench Mounting the mill to the workbench provides maximum rigidity and prevents the mill from tipping. Mounting the mill should be done before installing the headstock for the best access to the mounting holes. When choosing a location for the mill, mak...
Page 15 - Compound Slide Table
-13- M1036 Micro Mill SE T U P Installation of the compound slide table is not necessary when using the mill as a drill. The compound slide table can be moved in the X and Y axis for use with milling cutters. To install the compound slide table, do these steps: 1. Thread the handwheel handles into t...
Page 16 - Test Run and Spindle
-14- M1036 Micro Mill SE T U P NOTICE Failure to follow the break-in proce- dures included in this manual may lead to shortened tool life and may void war- ranty. Complete this process once you have familiarized yourself with all instructions in this manual and you have made sure the machine is comp...
Page 17 - OPERATIONS; General; Table Travel
-15- M1036 Micro Mill O PE R AT IO N S OPERATIONS General DO NOT investigate problems or adjust the Micro Mill while running. Wait until the machine is turned off, unplugged and all working parts have come to a complete stop before proceeding! The Model M1036 will perform many types of operations th...
Page 18 - Graduated Dials; Backlash; Headstock Height
-16- M1036 Micro Mill O PE R AT IO N S Each mark on the handwheel graduated dials ( Figure 12 ) represents 0.001" of movement. One full rotation of the handwheel is equal to 0.050". The graduated dials can be "zeroed" by grasping the knurled section and rotating the graduated dial to...
Page 19 - Downfeed Controls
-17- M1036 Micro Mill O PE R AT IO N S Quill Feed Control The quill feed is controlled by the downfeed lever shown in Figure 14 . The handle allows the mill to operate as a drill. To use the downfeed lever, do this step: 1. Pull the quill downfeed lever ( Figure 14 ) forward to feed the quill down t...
Page 20 - Changing RPM; Depth Stop
-18- M1036 Micro Mill O PE R AT IO N S Changing RPM Figure 18. RPM dial. The variable speed dial shown in Figure 18 controls the spindle speed and the pulleys shown in Figure 19 control the speed range. As a general rule, smaller bits and softer material require higher speeds and less torque, and la...
Page 21 - Drill Chuck; Drill Chuck Removal
-19- M1036 Micro Mill O PE R AT IO N S Drill Chuck The drill chuck will only accept bits with a maximum of 1 ⁄ 4 " shank. When installing a bit in the drill chuck, make sure it is tight enough that it will not come loose during operation. To install a drill bit, do these steps: 1. UNPLUG THE MIC...
Page 22 - Collets
-20- M1036 Micro Mill O PE R AT IO N S Collets The collet chuck (an optional accessory) for the micro mill offers increased precision and rigidity compared to the drill chuck. Each collet will only fit tooling with a specific shaft diameter. This collet set includes 1 ⁄ 4 ", 3 ⁄ 16 ", 5 ⁄ 32...
Page 23 - MAINTENANCE; Cleaning
-21- M1036 Micro Mill M A IN TE N A N CE MAINTENANCE Regular periodic maintenance on your SHOP FOX ® Model M1036 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • Loose chucks ...
Page 24 - Lubrication
-22- M1036 Micro Mill M A IN TE N A N CE Regular lubrication will ensure your mill performs at its highest potential. Place two to three drops of ISO 68 or SAE 20W non-deter- gent oil or similar lubricant directly on the following areas each time you use your mill (see Figure 26 ): • Cross slide and...
Page 25 - SERVICE; Gibs
-23- M1036 Micro Mill SE RV IC E SERVICE This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at...
Page 26 - Replacing Motor Brushes; Fuse Replacement
-24- M1036 Micro Mill SE RV IC E After some period of time, the carbon brushes on the DC motor will need to be replaced. Always replace the brushes in pairs. To replace the motor brushes, do these steps: 1. UNPLUG THE MICRO MILL! 2. Remove the lower motor cover (see Figure 31 ) to expose the motor. ...
Page 27 - Wiring Diagram
-25- M1036 Micro Mill SE RV IC E Wiring Diagram Electrical Components � � � � �� �� �� ����� ������ ������ ������ � � ���������� ������ ���� �������� ����� ������ �� �� ��� �� ������������� Variable Speed Switch On/OFF Switch Fuse Box Circuit Board
Page 28 - Troubleshooting
-26- M1036 Micro Mill SE RV IC E Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will...
Page 29 - PARTS
-27- M1036 Micro Mill PA RT S �� �� �� �� � �� �� � � �� �� �� ��� ��� ��� ��� ��� ��� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ���� ���� �� �� �� � �� �� � �� � � �� � �� �� �� �� � � � �� �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��...
Page 30 - Parts List
-28- M1036 Micro Mill PA RT S Parts List REF PART � # DESCRIPTION REF PART � # DESCRIPTION 1 XPSS64M SET � SCREW � M6-1 � X � 14 39 XM1036039 SPACER 2 XPR39M EXT � RETAINING � RING � 8MM 40 XPR20M INT � RETAINING � RING � 28MM 3 XM1036003 GEAR 41 XM1036041 HUB 4 XM1036004 SPECIAL � WASHER 42 XM10360...
Page 32 - Warranty
Warranty Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from work- manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg...
Page 33 - Warranty Registration
M1036 Micro Mill CUT ALONG DOTTED LINE Name ___________________________________________________________________________________Street __________________________________________________________________________________City _________________________ State ___________________________ Zip _______________...
