Polaris Scrambler 90 - Manual

Polaris Scrambler 90

Polaris Scrambler 90 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING
  • Page 4 – Improper ATV use can result in SEVERE INJURY or DEATH
  • Page 5 – FOREWORD; and facilities to provide you with the best service possible.
  • Page 6 – PROTECT YOUR SPORT; Polaris Industries Inc.; having a similar function. Your model may differ.
  • Page 7 – INTRODUCTORY SAFETY MESSAGE TO PARENTS; AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.; An ATV handles; SERIOUS INJURY or DEATH.; Never operate an ATV without proper instruction.; Take a training course.; Riders
  • Page 8 – ATV designed and sold for an adult.
  • Page 11 – den throttle changes.
  • Page 12 – tire pressure as described in this manual.
  • Page 13 – Indicates a potential hazard which could
  • Page 14 – TABLE OF CONTENTS
  • Page 16 – RIDER’S SECTION
  • Page 17 – KNOW YOUR MACHINE; Review the information in this manual with any child who may be
  • Page 18 – This is the safety alert symbol. When you see this symbol on your
  • Page 19 – Engine Stop Switch
  • Page 20 – Kick Starter; weak to start your machine, you can
  • Page 21 – Gas Cap; - This is where the gas goes
  • Page 22 – Brake Lever
  • Page 23 – Ignition Switch; - This key must be turned “on” before pushing the starter
  • Page 24 – always
  • Page 25 – Let’s review the three ways to stop your ATV.
  • Page 27 – PRE RIDE CHECK; for the first time, you must do a
  • Page 29 – Children
  • Page 30 – certain that; ALL THREE WAYS TO STOP; your ATV are working the way they
  • Page 31 – RIDING RULES; while you ride is the most important thing. Let’s learn how to ride!
  • Page 33 – help. Always drive within the sight of an adult.
  • Page 34 – could even die. All ice can be dangerous!
  • Page 35 – respect your environment
  • Page 36 – UNDERSTANDING WARNINGS; OPERATOR(S) UNDERSTAND ALL WARNINGS AND THE OWNER’S MANUAL; KNOW YOUR VEHICLE BEFORE YOU BEGIN RIDING!; fore they first use the ATV and periodically afterwards.; SAFETY TRAINING
  • Page 37 – can obtained at no charge from any authorized Polaris dealer.; severe INJURY
  • Page 38 – the following messages:; This is the safety alert symbol. When you see this symbol on
  • Page 39 – Indicates a potential hazard which may; NOTE; The word “NOTE:” in this manual will alert you to key
  • Page 40 – GENERAL SAFETY AND DESCRIPTION OF LABELS; ber is printed on the decal.
  • Page 42 – Improper ATV use can result in SEVERE INJURY OR DEATH.; WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEAL-
  • Page 44 – SAFETY WARNING AND OPERATION DECALS
  • Page 45 – (Found on Scrambler 90 and Sportsman 90
  • Page 47 – IMPROPER TIRE PRESSURE OR
  • Page 50 – ATTENTION
  • Page 54 – OPERATION WARNINGS
  • Page 55 – DAILY PRE-RIDE INSPECTION; Item/Inspection Procedure
  • Page 56 – secured by cotter pins
  • Page 58 – the operator to shift position as needed during op-
  • Page 59 – surfaces may seriously affect handling and control of
  • Page 64 – Don’t try to show off.
  • Page 65 – described in the Owner’s Manual.
  • Page 66 – your ATV during operation.
  • Page 68 – which could result in an accident, including an
  • Page 70 – POTENTIAL HAZARD
  • Page 71 – as described in the Owner’s Manual. See page 94.
  • Page 72 – Shift your weight to the uphill side of the ATV.
  • Page 73 – scribed in the Owner’s Manual. See page 96.
  • Page 74 – reduce the chance of skidding or sliding out of control.
  • Page 77 – tion dry out the pads.
  • Page 80 – could result in severe injury or death.
  • Page 81 – consult an authorized Polaris ATV dealer.
  • Page 82 – VEHICLE IDENTIFICATION NUMBERS
  • Page 83 – Record these numbers from your ATV in the spaces provided.
  • Page 84 – CONTROL AND PARTS FUNCTIONS; Engine Electrical Switches
  • Page 85 – - Emergency Engine Stop Switch
  • Page 86 – - Engine Start Button
  • Page 87 – this machine after dark.
  • Page 88 – Engine Throttle; gine and occasionally during riding.
  • Page 89 – Throttle Lever
  • Page 91 – Switches; machine or headlight pod and operated with a key.; Indicator Lights; When this red dot is lit, it is indicating a low oil level.
  • Page 92 – Front and Rear Brakes; squeeze the left hand lever to-
  • Page 93 – Parking Brake; vent the lever from returning to the released
  • Page 94 – release automatically.; Important Safeguards; park brake before starting the engine.
  • Page 96 – Indicates a potential hazard which; The engine exhaust from this prod-
  • Page 97 – PVT System; lowing responsibilities to make sure this system remains safe:
  • Page 98 – Engine Fuel and Oil System; The fuel tank filler cap (1) is located directly
  • Page 100 – annually. Do not attempt to clean the fuel filter.
  • Page 101 – Oil System
  • Page 102 – Polaris 2-Cycle Lubricants; laris Premium 2-cycle oil or Premium Gold Synthetic 2-cycle oil.
  • Page 103 – these oils are the best available in the market today.
  • Page 105 – STARTING THE ENGINE; Procedure for Starting a Cold Engine; gine damage could result.
  • Page 106 – The rear brake lever must be engaged or the en-
  • Page 107 – RIDING GEAR; Safe Riding Gear
  • Page 109 – VEHICLE BREAK-IN PERIOD; the fuel tank as outlined on page 65.
  • Page 110 – ize yourself with vehicle operation and handling.
  • Page 111 – lubrication without the need for pre-mixed fuel.
  • Page 112 – CARRYING LOADS; requirements could cause severe injury or death.
  • Page 113 – follow the warnings listed below:
  • Page 115 – EXTREME CAUTION MUST BE USED when operating with loads extend-
  • Page 119 – RIDING
  • Page 120 – is controlled by the amount of throttle opening.
  • Page 121 – Making Turns
  • Page 122 – Practice making turns at slow speeds.; ing the turn to be made smoothly.
  • Page 123 – Riding On Slippery Surfaces
  • Page 124 – which can cause skids.
  • Page 125 – Traveling Uphill
  • Page 126 – If you have to travel uphill always travel straight uphill and:; dismounting of the ATV.
  • Page 127 – Sidehilling
  • Page 128 – into a situation where sidehilling is unavoidable, always:; mount on the uphill side
  • Page 129 – Traveling Downhill
  • Page 130 – hicle control and tipping, resulting in severe injury or death.
  • Page 131 – Turning Around On A Hill
  • Page 132 – the service brake, until ATV is on reasonably level ground.
  • Page 133 – Crossing Streams
  • Page 134 – ward motion. Do not make sudden turns or stops and do not make sudden; critical; the machine is serviced as out-
  • Page 135 – Trail Obstacles
  • Page 137 – Parking on an Incline
  • Page 138 – Whenever the Vehicle is Parked; the rear wheels on the down hill side as shown above.
  • Page 139 – PVT SYSTEM OPERATION
  • Page 140 – Remove the screws and the filter cover.
  • Page 141 – BATTERY; Battery; Only adults should ever touch the battery.; Never allow children; to handle
  • Page 142 – can result from contact with skin, eyes or clothing. Antidote:
  • Page 143 – Replenishing the Battery Fluid; A poorly maintained battery will deteriorate rapidly.
  • Page 144 – Battery Removal; baking soda and one cup water to prevent damage to the ATV.
  • Page 145 – Battery Installation and Connections; battery can cause serious injury or death.
  • Page 146 – Verify that cables are properly routed.
  • Page 147 – which conducts removal of engine exhaust gases.
  • Page 148 – Remember, exhaust system components are very hot during and after
  • Page 149 – USFS Approved Spark Arrestor; with the USFS Forest Service Standard 5100-1A.
  • Page 150 – MAINTENANCE; Tool Kits; compartment under the seat. Items included in the kits are:; Periodic Maintenance Schedule
  • Page 151 – Due to the nature of the adjustments marked with a
  • Page 152 – More often under severe use, such as dirty or wet conditions
  • Page 157 – Lubrication Recommendations; Item
  • Page 158 – Operating
  • Page 159 – More often under severe use, such as wet or dusty conditions.
  • Page 160 – Hours are based on 10 mph average.
  • Page 161 – Periodic Maintenance Record; Use the following chart to record periodic maintenance work:
  • Page 163 – Handlebar Adjustment
  • Page 165 – been loosened for maintenance service.; Axle and Wheel Nut Torque Specifications; Specification; rized Polaris Dealer.; Front Wheel Hub Tightening
  • Page 166 – Rear Spring Adjustment
  • Page 167 – Air Cleaner; den in wet or dusty conditions, clean the filter more often.
  • Page 168 – Remove the screws on
  • Page 169 – Steering Inspection; before riding your vehicle.; Camber and Caster; The camber and caster are non-adjustable.
  • Page 170 – Throttle Stop System
  • Page 171 – Toe Alignment
  • Page 172 – in front of the machine.
  • Page 173 – Brake Adjustment; Periodically check the freeplay of the
  • Page 174 – To adjust the rear brake, turn the adjuster
  • Page 175 – Brake Freeplay Adjustment; Model
  • Page 176 – Throttle Cable Adjustment; Always check the throttle for
  • Page 177 – Spark Plugs; range for the engine and the service.
  • Page 178 – of the choke, or incorrect carburetion adjustments.
  • Page 179 – Spark Plug Removal and Replacement; system or engine could burn you causing severe injury.
  • Page 180 – Cylinder Head/Cylinder Base Fastener Torque; proper torque at the first service or after 25 hours.
  • Page 181 – Transmission Lubrication
  • Page 182 – Transmission Oil Changing Procedure
  • Page 183 – accident resulting in serious injury or death.
  • Page 184 – affect ATV maneuverability.; Wheel Removal Procedure; Remove the wheel nuts and remove the wheel.
  • Page 185 – Wheel Size
  • Page 186 – Wheel Installation; point toward forward rotation.
  • Page 187 – Tire Inspection; When replacing a tire always use original equip-; Tire Tread Depth; Always replace tires when tread depth is worn
  • Page 188 – Drive Chain Inspection and Adjustment
  • Page 190 – Rear Drive Chain Slack Adjustment; The normal
  • Page 191 – Adjustment Procedure; Tighten the four rear housing mount
  • Page 192 – Brakelight Lamp Replacement; If the brakelight does not work the lamp may need to
  • Page 193 – Cleaning Your ATV; cleaned much like an automobile.; Washing; pressure detergent systems.
  • Page 194 – chamois to prevent water spots.; Waxing; use of harsh cleaners since they can scratch the body finish.
  • Page 195 – Transporting
  • Page 196 – Carburetor Adjustments; high altitude operation. Contact your dealer.
  • Page 197 – SPECIFICATIONS; Specifications - Scrambler 50
  • Page 199 – Specifications - Scrambler 90
  • Page 201 – Specifications - Sportsman 90
  • Page 203 – Low Oil Light; Accessories
  • Page 204 – WIRING DIAGRAM
  • Page 206 – TROUBLESHOOTING; Procedures
  • Page 208 – WARRANTY; LIMITED WARRANTY
  • Page 209 – REGISTRATION; SAFETY TRAINING COURSE PROVIDED BY THE DEALER IN ORDER TO HAVE
  • Page 210 – WARRANTY COVERAGE AND EXCLUSIONS:; other cause beyond Polaris’ control.
  • Page 212 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 213 – which vary from state to state.
  • Page 214 – INDEX
Loading the manual

Read this manual carefully. It contains important safety information.

Scrambler 50 - No one under the age of 6 should ride this vehicle.

Sportsman 90 and Scrambler 90 - No one under the age of 12 should ride these vehicles.

2001 YOUTH ATV MODELS

Owner’s Safety and Maintenance Manual

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Summary

Page 2 - WARNING

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. WARNING

Page 4 - Improper ATV use can result in SEVERE INJURY or DEATH

Part No. 9916424 Improper ATV use can result in SEVERE INJURY or DEATH Always use an approved helmet and protective gear Never use on public roads Never carry passengers Never use with drugs or alcohol NEVER operate: without proper training or instruction; at speeds too fast for your skills or the c...

Page 5 - FOREWORD; and facilities to provide you with the best service possible.

i FOREWORD Congratulations and thank you from Polaris Industries Inc. for purchasing one of our all-terrain vehicles (ATVs). Built with American engineering and manufacturing know- how, it is designed to provide superior riding comfort, enjoyment, and safety. This manual is furnished to ensure that ...

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