Polaris Sawtooth - Manual

Polaris Sawtooth

Polaris Sawtooth – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
  • Page 4 – WELCOME; RANGER
  • Page 6 – TABLE OF CONTENTS
  • Page 8 – VEHICLE IDENTIFICATION NUMBERS; Record your ATV’s identification numbers in the spaces provided.
  • Page 9 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as; Age Restrictions; RiderCourse
  • Page 10 – Know Your Vehicle and Riding Area; Know all laws and regulations concerning the; Signal Words and Symbols; The following signal words and symbols appear throughout this; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
  • Page 11 – Serious injury or death can result if you do not follow these; Take a training
  • Page 14 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the; Equipment Modifications; The addition of certain accessories, including (but not limited
  • Page 19 – the operator’s chance of losing; chance of an accident, including an
  • Page 22 – ATV or for your abilities. Never operate
  • Page 23 – the ATV and/or the operator fall; procedures for climbing
  • Page 25 – turning as hills could
  • Page 26 – uphill. Turn the ATV around and remount, following the procedure
  • Page 27 – obstacles such as rocks and fallen trees when possible. If; unexpectedly, the ATV could
  • Page 31 – changes in vehicle handling, which could
  • Page 33 – Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from
  • Page 34 – NO STEP; NEVER ride as a passenger.
  • Page 37 – Safe Riding Gear
  • Page 38 – Fuel Safety
  • Page 39 – FEATURES AND CONTROLS; Electrical Switches; Engine Stop Switch; OFF; Main Key Switch; Start Button; ON
  • Page 40 – the override switch while the throttle is open.; Override Switch; is equipped with a reverse; Indicator Lights; Your ATV has neutral and reverse
  • Page 41 – Throttle Lever; the handlebar to increase engine
  • Page 42 – Brakes; Master Cylinder; eye
  • Page 43 – Applying only one brake could cause loss of control and result in; Operating the ATV with a spongy brake lever can result in loss of
  • Page 44 – Foot Brake; reduce
  • Page 45 – Parking Brake; Operating the ATV while the parking brake is engaged could; Setting the Parking Brake; Important Safeguards
  • Page 46 – Choke; Return the valve to the ON position after refueling.
  • Page 47 – Automatic Transmission Gear Selector; is located on the right side of the; Shifting gears with the engine speed above idle or while the
  • Page 48 – If the engine is cold, use the choke as outlined on page 48.; After the engine has started, fold the kick-start lever back into; A 10/12 mm wrench is provided in the tool kit for removing or
  • Page 49 – Excessive heat build-up during the first three hours of operation; Mixing brands or using a non-recommended oil may cause
  • Page 50 – If a proper inspection is not done before each use, severe injury
  • Page 51 – OPERATION; Cold Weather Operation for 4-Cycle Engines
  • Page 52 – Starting the Engine
  • Page 53 – Driving Safely; Driving Procedures; Sit upright. Keep your feet on the footrests. Keep both hands on the
  • Page 54 – Making Turns; To make a turn, steer in the direction of the turn, leaning your; Turning at sharp angles or at excessive speeds can result in
  • Page 55 – Hauling Cargo and Towing; Your ATV has been designed to carry or tow a certain amount of load.
  • Page 57 – Driving on Slippery Surfaces; Whenever driving on slippery or loose surfaces such as wet trails,; To correct a rear wheel skid, turn the handlebars in the same; Failure to exercise care when operating on slippery surfaces can
  • Page 58 – Driving Uphill; If all forward speed is lost:; If the vehicle begins rolling downhill, never apply engine; terrain. Improper procedure could cause loss of control or
  • Page 59 – Driving Downhill; slightly; Familiarize yourself with operation of the rear foot brake.; Excessive speed can cause loss of control and lead to serious
  • Page 60 – Sidehilling; control or vehicle overturn, resulting in severe injury or death.
  • Page 61 – Turning Around on a Hill; Improper hill climbing procedures could cause loss of control or; If the vehicle stalls while climbing a hill,
  • Page 62 – drive slowly
  • Page 63 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 64 – Driving Over Obstacles; Severe injury or death can result if your vehicle comes in contact
  • Page 65 – Driving in Reverse; Follow these precautions
  • Page 66 – Parking on an Incline; Avoid parking on an incline. If it’s unavoidable, follow these
  • Page 67 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; The installation of devices that effectively increase exhaust; Electromagnetic Interference
  • Page 68 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Chart; Severe Use Definition; Maintenance Chart Key
  • Page 72 – Lubrication Guide
  • Page 73 – Engine Oil; oil filter whenever changing oil.
  • Page 74 – Engine Oil Check; View the oil level through the
  • Page 75 – Oil and Filter Change; and filter change can be completed without interruption.; Place a drain pan beneath the engine crankcase and remove the
  • Page 77 – Gearcase Specification Chart; Oil Check
  • Page 78 – Rear Gearcase Oil
  • Page 79 – Lights; Poor lighting while driving can result in severe injury or death.; Headlight Lamp Replacement; To access the assembly from the front, remove the front cover and
  • Page 80 – Taillight/Brakelight Lamp Replacement; If the taillight/brakelight does not work the lamp may need to be
  • Page 81 – Spark Plugs; Spark Plug Removal and Replacement
  • Page 82 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 83 – Spark Arrestor Clean-Out; Do not perform clean-out immediately after the engine has been
  • Page 84 – Constant Variable Transmission (CVT) System; CVT Drying; the CVT system. Use the following instructions to dry it out before
  • Page 85 – Battery; in an explosion and cause serious injury or death. When; Battery Removal
  • Page 86 – Battery Storage; The following battery charging instructions apply only to the
  • Page 87 – Battery Charging; Always verify battery condition before and 1-2 hours after the
  • Page 88 – Adjustments
  • Page 89 – Service the brakes when
  • Page 90 – Toe Alignment
  • Page 91 – Steering Assembly; dealer for service before operating the vehicle.; Camber and Caster; The camber and caster are non-adjustable.; Rear Spring; The rear shock absorber spring is; Accessory springs are
  • Page 92 – Improper adjustment of the handlebars or incorrect torquing of; Handlebars; Loosen
  • Page 93 – Carburetor; Your Polaris ATV is calibrated at the factory for; Continuous operation of the engine without proper jetting; idle RPM is reached. Turning the screw in (clockwise) will raise
  • Page 94 – Throttle Cable Freeplay; While adjusting freeplay, be sure to flip the throttle lever back; Side Panel Removal
  • Page 95 – Operating your ATV with worn tires, improperly inflated tires,; Wheel Removal; Remove the wheel nuts and remove the wheel.
  • Page 96 – Wheel Installation; Location
  • Page 97 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread
  • Page 98 – Air Filter Service; Loosen the clamp and remove the
  • Page 99 – Cleaning and Storage; Cleaning the ATV
  • Page 100 – Storage Tips; Starting the engine during the storage period will disturb the; Exterior
  • Page 101 – Fluid Levels; Lubricate
  • Page 102 – Transporting an ATV; frame
  • Page 103 – SPECIFICATIONS
  • Page 105 – Jetting Chart
  • Page 106 – POLARIS PRODUCTS
  • Page 107 – TROUBLESHOOTING; solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 108 – Engine Backfires
  • Page 109 – Engine Stops or Loses Power; Possible Cause
  • Page 110 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 111 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE
  • Page 112 – Exported Vehicles; How to Get Service; Notice
  • Page 114 – MAINTENANCE LOG; Use the following chart to record periodic maintenance.
  • Page 117 – INDEX
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Summary

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 4 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets ...

Page 6 - TABLE OF CONTENTS

3 TABLE OF CONTENTS VEHICLE IDENTIFICATION NUMBERS 4 . . . . . . . . SAFETY 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES AND CONTROLS 36 . . . . . . . . . . . . . . . OPERATION 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMISSION CONTROL SYSTEMS...

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