Polaris Scrambler 500 4x4 - Manual

Polaris Scrambler 500 4x4

Polaris Scrambler 500 4x4 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
  • Page 4 – We’ve created a Web site just for you!; Technical tips
  • Page 6 – WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – VEHICLE IDENTIFICATION NUMBERS; your vehicle, when obtaining insurance, and when ordering
  • Page 10 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as
  • Page 11 – The following signal words and symbols appear throughout this; CAUTION
  • Page 12 – Take a training; Serious injury or death can result if you do not follow these
  • Page 14 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
  • Page 15 – does not know how to operate the ATV properly in different
  • Page 16 – balance and control the ATV, which could cause an accident
  • Page 17 – surfaces may seriously affect the handling and control of the
  • Page 18 – including dirt and gravel roads. In many states it’s illegal to
  • Page 19 – risk of a severe head injury or death in the event of an
  • Page 20 – operator judgment. Reaction time may be slower and operator
  • Page 22 – schedules described in the owner’s manual.
  • Page 23 – terrain. Always be alert to changing terrain conditions.
  • Page 24 – cause loss of traction or loss of control, which could result in an
  • Page 25 – abilities. Never operate the ATV on hills steeper than 25
  • Page 26 – sharp drop, or another vehicle or person could be on the other
  • Page 27 – described in the owner’s manual.
  • Page 28 – mastered the turning technique (on level ground) as described in
  • Page 29 – improperly dismounting while
  • Page 30 – trees when possible. If unavoidable, use extreme caution and
  • Page 33 – confident that the ice is thick enough and sound enough to
  • Page 35 – Fuel Safety
  • Page 36 – Safety Decals and Locations; ATV, always read and follow the instructions of the decals; NO STEP
  • Page 38 – Under Seat
  • Page 39 – Safe Riding Gear
  • Page 40 – FEATURES AND CONTROLS; Electrical Switches; RUN
  • Page 41 – Light Switches; ON; Indicator Lights; Transmission Neutral Indicator; Operating the ATV on streets or roads, especially in darkness,
  • Page 42 – Throttle Lever; Engine speed and vehicle movement
  • Page 43 – Brake Lever; Operating the ATV with a spongy brake lever can result in loss
  • Page 44 – Brakes
  • Page 45 – Parking Brake; Setting the Parking Brake; Important Safeguards; Operating the ATV while the parking brake is engaged could
  • Page 46 – Auxiliary Brake; reduce
  • Page 47 – Choke; Fuel Tank
  • Page 48 – Automatic Transmission Gear Selector; is located on the right side of the; Shifting gears with the engine speed above idle or while the
  • Page 49 – Recoil Starter; stop pulling immediately; Extending the recoil starter rope until it stops can cause damage
  • Page 50 – Engaging Wheel Hubs; Switching to AWD while the rear wheels are spinning may
  • Page 51 – Disengaging Wheel Hubs; to one side, it’s likely that one front hub is engaged . If both hubs are; Operating with only one front hub engaged could result in loss
  • Page 52 – OPERATION; Excessive heat build-up during the first three hours of
  • Page 53 – Use the following checklist to verify that your ATV is in proper; Item/Inspection Procedure; that axle nuts are secured by cotter pins.; If a proper inspection is not done before each use, severe
  • Page 54 – Starting the Engine; Starting a Cold Engine
  • Page 56 – Starting a Warm Engine; Cold Weather Operation for 4-Cycle Engines
  • Page 57 – Hauling Cargo; Always read and understand the load distribution warnings on all; Maximum Towing Capacities; Refer to the specifications at the rear of this manual for towing; Hauling cargo improperly can alter vehicle handling and may
  • Page 58 – Procedures and Precautions
  • Page 59 – Driving Safely; Driving Procedures
  • Page 60 – Making Turns; rear wheels equally at all times. This means that the wheel on the; Turning at sharp angles or at excessive speeds can result in
  • Page 61 – Driving on Slippery Surfaces; quick, sharp turns which can cause skids.; Severe damage to the drive train may occur if the AWD is; Failure to exercise care when operating on slippery surfaces can
  • Page 62 – Sidehilling; while keeping your feet on the footrests.; control or vehicle overturn, resulting in severe injury or death.
  • Page 63 – Driving Uphill; terrain. Improper procedure could cause loss of control or
  • Page 64 – This may include quick dismounting of the vehicle.
  • Page 65 – Driving Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 66 – Turning Around on a Hill; slowly; Improper hill climbing procedures could cause loss of control or
  • Page 67 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 68 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in
  • Page 69 – Driving in Reverse; lightly; Failure to use caution when operating in reverse can result in
  • Page 70 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 71 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 72 – MAINTENANCE AND LUBRICATION; Accessories; Maintenance Chart Key
  • Page 73 – Periodic Maintenance Schedule; Hours of operation are based on a 10 mph average. If service is due at; Improperly performing the procedures marked with a
  • Page 77 – Lubrication Recommendations
  • Page 79 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 81 – Premium 4 Synthetic Oil; Mixing brands or using a non-recommended oil may cause
  • Page 82 – Engine Oil Check
  • Page 83 – Oil and Filter Change; Contact with hot oil may result in serious burns. Do not allow
  • Page 84 – Loss of oil pump prime could result in engine damage. It’s
  • Page 85 – Transmission Oil Check
  • Page 86 – Front Gearcase Oil Check
  • Page 87 – Drive Chain; 0-90 lube or an approved o-ring chain spray lube. See page 117 for the; Washing the drive chain with a high pressure washer or gasoline
  • Page 88 – Adjustments; Toe Alignment; Severe injury or death can result from improper toe alignment and
  • Page 89 – The front and rear brakes are hydraulic disc brakes, activated by
  • Page 91 – Steering Assembly
  • Page 92 – Handlebars; Improper adjustment of the handlebars or incorrect torquing of
  • Page 93 – Carburetor
  • Page 94 – Wheel Removal; Stop the engine, place the transmission in gear and lock the; Operating your ATV with worn tires, improperly inflated
  • Page 95 – Wheel Installation; Bolt Size
  • Page 96 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread
  • Page 97 – Rear Drive Chain Slack; Adjusting or operating the ATV with improper rear drive chain
  • Page 99 – Engine Cooling System; Coolant Level
  • Page 100 – Radiator Coolant Level; Escaping steam can cause severe burns. Never remove the
  • Page 101 – Lights; Headlight Lamp Replacement; Poor lighting while driving can result in severe injury or death.
  • Page 102 – Taillight/Brakelight Lamp Replacement
  • Page 103 – Filter Systems; Air Filter Service; Operation of your vehicle without a breather filter can cause
  • Page 104 – Spark Plugs; Spark Plug Removal and Replacement; Using non-recommended spark plugs can result in serious; A hot exhaust system and engine can cause serious burns. Wear
  • Page 105 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 106 – Recoil Housing; crankcase
  • Page 107 – PVT System
  • Page 108 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 109 – Spark Arrestor; Failure to heed the following warnings while servicing the spark
  • Page 110 – Battery; Battery Removal; remove battery cover.; Battery Installation; initial use. Using a new battery that has not been fully charged can; in an explosion and cause serious injury or death. When removing
  • Page 111 – Battery Storage; fully charged; An overheated battery could explode, causing severe injury or
  • Page 112 – Battery Charging; Always verify battery condition before and 1-2 hours after the
  • Page 113 – Cleaning and Storage; Cleaning the ATV; Certain products, including insect repellants and chemicals,
  • Page 114 – Storage Tips; Exterior; Starting the engine during the storage period will disturb the
  • Page 115 – Fluid Levels
  • Page 116 – Transporting the ATV
  • Page 117 – SPECIFICATIONS
  • Page 119 – Jetting Chart; Clutching Chart
  • Page 120 – POLARIS PRODUCTS
  • Page 121 – TROUBLESHOOTING; solutions using the following charts.; Drive Belt and Cover Problems; Possible Cause
  • Page 122 – Engine Doesn’t Turn Over
  • Page 123 – Engine Backfires
  • Page 124 – Engine Stops or Loses Power
  • Page 125 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 126 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
  • Page 127 – Exported Vehicles; How to Get Service; Notice
  • Page 128 – INDEX
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Summary

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 4 - We’ve created a Web site just for you!; Technical tips

1 We’ve created a Web site just for you! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

Page 6 - WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational and Utility Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Watercraft S Victory motorcy...

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