Polaris RZR XP 900 - Manual

Polaris RZR XP 900

Polaris RZR XP 900 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 4 – WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH
  • Page 5 – WELCOME; RANGER
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – INTRODUCTION; DANGER
  • Page 9 – European Vibration and Noise; The operating conditions of the machinery during testing:
  • Page 10 – Vehicle Identification Numbers
  • Page 11 – SAFETY; Equipment Modifications; Do not install on a POLARIS vehicle
  • Page 12 – Safe Riding Gear; Helmet
  • Page 13 – Eye Protection; Wear long sleeves and long pants to protect arms and legs.
  • Page 14 – Safety Warnings; Operating Without Instruction
  • Page 15 – Failure to Inspect Before Operating; Cab Nets
  • Page 16 – Operating With a Load on the Vehicle
  • Page 17 – Passengers in the Cargo Box
  • Page 18 – Turning Improperly; Jumps and Stunts
  • Page 19 – Improper Hill Climbing; Operating in Unfamiliar Terrain
  • Page 20 – Operating Improperly in Reverse
  • Page 21 – Operating Over Obstacles
  • Page 22 – Improper Cargo Loading; Operating on Frozen Bodies of Water
  • Page 23 – Handling Gasoline; FOR MORE INFORMATION ABOUT SAFETY
  • Page 24 – Safety Labels and Locations; labels on the
  • Page 28 – Cab Frame/Seat Belt Warning; Shift Caution
  • Page 29 – Age Warning; Overturn Warning; Belt Debris Warning
  • Page 32 – FEATURES AND CONTROLS; Component Locations
  • Page 34 – Switches; Auxiliary Outlets; The key can be removed from the switch when it is in the OFF position.
  • Page 35 – Headlight Switch; See page
  • Page 36 – Seats; Seat Adjustments; Pull up on the seat latch; Steering Wheel
  • Page 37 – Passenger Hand Hold; Remove the retainer from the end of the adjustment pin.
  • Page 38 – Hood; Turn the hood fasteners
  • Page 39 – Service Access Panels; Engine Access Panel
  • Page 40 – Cab nets
  • Page 41 – Seat Belts; To wear the seat belt properly, follow this procedure:; Seat Belt Inspection; To clean dirt or debris from the seat belts, sponge the straps with
  • Page 42 – Using Low Range
  • Page 43 – Brake Pedal
  • Page 44 – Engaging AWD
  • Page 45 – Instrument Cluster; Speedometer
  • Page 46 – Indicator Lamps
  • Page 47 – Rider Information Center; Gear Indicator; - This indicator displays gear shifter position.; km; RPM
  • Page 48 – Fuel Gauge
  • Page 49 – hold
  • Page 50 – Clock Mode; Turn the key to the ON position. Use the MODE button to toggle to
  • Page 51 – Odometer Mode; This mode logs the total hours the engine has been in operation.; Engine Temperature Mode; This mode displays current temperature of the coolant.; Tachometer Mode; The engine RPM is displayed digitally.
  • Page 52 – Programmable Service Interval; Press the MODE button until remaining service hours display.; Diagnostic Display Mode; Inactive codes are stored in the history of the unit.
  • Page 53 – Engine Error Codes
  • Page 54 – OPERATION; Vehicle Break-in Period
  • Page 55 – Engine and Drivetrain Break-in
  • Page 56 – Item
  • Page 57 – Safe Operation Practices
  • Page 58 – Starting the Engine; Turn the ignition key past the ON/RUN position to START. Engage; Stopping the Engine; Press on the brake pedal evenly and firmly. Practice starting and
  • Page 59 – Parking the Vehicle; Remove the ignition key to prevent unauthorized use.; Know Your Riding Area/Tread Lightly
  • Page 60 – New Operator Driving Procedures
  • Page 61 – Apply the brakes and shift into low gear.
  • Page 62 – Driving with Passengers
  • Page 63 – Driving on Slippery Surfaces; Slow down before entering slippery areas.
  • Page 64 – Driving Uphill
  • Page 65 – unavoidable; Driving Downhill; Never
  • Page 66 – Driving Through Water; Determine water depth and
  • Page 67 – Driving Over Obstacles
  • Page 68 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 69 – Parking on an Incline
  • Page 70 – Hauling Cargo
  • Page 71 – Belt Life
  • Page 72 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; This spark ignition system complies with Canadian ICES-002.
  • Page 73 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition; not operate long enough to reach full operating temperature)
  • Page 74 – Maintenance Chart Key; not void the emissions warranty but may affect emissions.)
  • Page 78 – Lubrication Recommendations
  • Page 79 – View of Driver’s Side From Bottom of Vehicle
  • Page 80 – Engine Oil; Oil Recommendations
  • Page 82 – Oil and Filter Change; The crankcase drain plug is located on the bottom of the crankcase.; Place a drain pan under the
  • Page 83 – Check to make sure the o-ring is in good condition.
  • Page 84 – Fluid Check; Position the vehicle on a level surface.
  • Page 85 – Fluid Change; Place a drain pan under the
  • Page 86 – Position the vehicle on a
  • Page 87 – Place a drain pan under the drain
  • Page 88 – Gearcases; Gearcase Specification Chart; Spark Plugs; Spark Plug Gap/Torque
  • Page 89 – Spark Plug Removal and Replacement; Remove the cargo box; Spark Plug Condition; Normal Plug
  • Page 90 – Fuses; Main Fuse
  • Page 91 – Main Fuse Box; Reinstall the fuse box cover. Reinstall
  • Page 92 – Cooling System; Adding or Changing Coolant
  • Page 93 – Radiator Coolant Level/Changing Coolant; Slowly remove the radiator
  • Page 94 – Overflow Bottle Coolant Level
  • Page 95 – POLARIS Variable Transmission (PVT) System
  • Page 96 – Belt Replacement/Debris Removal; Remove the engine access
  • Page 98 – Filter Systems; Remove the seats and
  • Page 100 – Spark Arrester
  • Page 101 – Inspect the screen for wear and damage. Replace a worn or dam-
  • Page 102 – Throttle System; Throttle Freeplay
  • Page 103 – Brakes; Brake Inspection; Check the brake system for; Inspect the brake disc spline and pad wear surface for excessive
  • Page 104 – Brake Fluid; Position the vehicle on
  • Page 105 – Suspension Settings; Front/Rear Spring Preload; Factory Preload Settings
  • Page 106 – Fox Shock Preload Adjustment; Use the shock/clutch tool from the tool kit to; Tighten the jam nut firmly against the adjuster ring.
  • Page 107 – Walker Evans Shock Preload Adjustment; Elevate the vehicle to allow the
  • Page 108 – Front/Rear Shock Compression; FOX Shocks; Front
  • Page 109 – Tires; Tire Tread Depth; Do not lubricate the stud or the
  • Page 110 – Wheel Removal; Wheel Installation; Place the transmission; Attach the wheel nuts; Right Rear Wheel
  • Page 111 – Lights; Brake Lights; Turn the ignition switch to the ON position.; Headlight Replacement
  • Page 112 – Headlight Beam Adjustment; Position the vehicle on a level surface. The headlight should be
  • Page 113 – Vehicle Immersion
  • Page 114 – Steering Wheel Inspection; Lightly turn the steering wheel left and right.
  • Page 115 – Battery; Battery Removal
  • Page 116 – Battery Installation; Ensure that the battery is fully charged.; Battery Storage; for the part numbers of POLARIS products.
  • Page 117 – Battery Charging; fully charged
  • Page 118 – State of
  • Page 119 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 120 – Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 121 – Storage Tips; Clean the Exterior; Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel; Oil and Filter
  • Page 122 – Inspect and Lubricate; Do not; Battery Maintenance
  • Page 123 – Removal from Storage; Chart beginning on page 69.; Transporting the Vehicle; Follow these procedures when transporting the vehicle.
  • Page 124 – SPECIFICATIONS
  • Page 125 – Clutching; Please see your POLARIS dealer for clutching specifications.
  • Page 128 – POLARIS PRODUCTS; Description
  • Page 129 – TROUBLESHOOTING; Possible Cause
  • Page 130 – Engine Doesn't Turn Over
  • Page 131 – Engine Pings or Knocks
  • Page 132 – Engine Stops or Loses Power
  • Page 133 – WARRANTY; LIMITED WARRANTY
  • Page 135 – LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 136 – HOW TO OBTAIN WARRANTY SERVICE; Lubricants; SPARK ARRESTER
  • Page 137 – Exported Vehicles
  • Page 138 – How to Get Service; Notice
  • Page 141 – MAINTENANCE LOG; Use the following chart to record periodic maintenance.
  • Page 144 – INDEX
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Owner's Manual

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RANGER

RZR XP

®

900

RANGER

RZR XP

®

4 900

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Summary

Page 4 - WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH

WARNING For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55Medina, MN 55340Phone 1-888-704-5290Part No. 9924107 Rev 01Printed in USA Improper vehicle use can result in SEVERE INJURY or DEATH NEVER Operate: ALWAYS: ALWAYS USE AN APPROV...

Page 5 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly produce an excit-ing line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• RANGER ® utility vehicles • Victory Motorcycles®• Low Emission Vehicles...

Page 7 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Features and Controls . . . . . . . . . . . . . . . . . . . 28Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Emis...

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