Polaris RZR S 800 - Manual

Polaris RZR S 800

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Table of Contents:

  • Page 3 – WELCOME; RANGER
  • Page 5 – TABLE OF CONTENTS
  • Page 6 – INTRODUCTION; The; DANGER
  • Page 7 – European Vibration and Noise; WARNING
  • Page 8 – Vehicle Identification Numbers
  • Page 9 – SAFETY; Safety Training
  • Page 10 – Safe Riding Gear; Helmet
  • Page 11 – Eye Protection; Wear long sleeves and long pants to protect arms and legs.; Rider Comfort
  • Page 12 – Safety Labels and Locations; labels on the
  • Page 13 – Seat Belt/Drive Responsibly Warning
  • Page 15 – Shift Caution
  • Page 16 – Safety Warnings; Operating Without Instruction
  • Page 17 – Failure to Inspect Before Operating; Cab Nets
  • Page 18 – Operating With a Load on the Vehicle
  • Page 19 – Passengers in the Cargo Box
  • Page 20 – Turning Improperly
  • Page 21 – Crossing Hillsides; Operating in Unfamiliar Terrain
  • Page 22 – Operating Improperly in Reverse
  • Page 23 – Operating Through Water
  • Page 24 – Improper Cargo Loading
  • Page 25 – Exposure to Exhaust
  • Page 26 – Equipment Modifications; FOR MORE INFORMATION ABOUT SAFETY
  • Page 27 – FEATURES AND CONTROLS; Component Locations
  • Page 29 – Rear Service Panel; Seat Adjustments; Pull up on the seat latch
  • Page 30 – Steering Wheel; Remove the retainer from the end of the adjustment pin.
  • Page 31 – Hood; Turn the hood fasteners
  • Page 32 – Do not use fuel with eth-
  • Page 33 – Seat Belts; To wear the seat belt properly, follow this procedure:; Seat Belt Inspection; To clean dirt or debris from
  • Page 34 – Switches; Auxiliary Outlet
  • Page 35 – Ignition Switch; The key can be removed from the switch when it is in the OFF position.; Headlight Switch; See page
  • Page 36 – Using Low Range
  • Page 37 – Brake Pedal; for throttle pedal adjustment procedures.
  • Page 38 – Engaging AWD
  • Page 39 – Instrument Cluster; Speedometer
  • Page 40 – Indicator Lamps
  • Page 41 – Rider Information Center; Gear Indicator; - This indicator displays gear shifter position.; km; RPM
  • Page 42 – Fuel Gauge
  • Page 43 – hold
  • Page 44 – Clock Mode; Turn the key to the ON position. Use the MODE button to toggle to
  • Page 45 – Odometer Mode; This mode logs the total hours the engine has been in operation.; Engine Temperature Mode; This mode displays current temperature of the coolant.; Tachometer Mode; The engine RPM is displayed digitally.
  • Page 46 – Programmable Service Interval; Press the MODE button until remaining service hours display.; Diagnostic Display Mode; Inactive codes are stored in the history of the unit.
  • Page 47 – Engine Error Codes
  • Page 48 – OPERATION; Vehicle Break-in Period
  • Page 49 – Engine and Drivetrain Break-in
  • Page 50 – Item
  • Page 51 – Safe Operation Practices
  • Page 52 – Starting the Engine; Turn the ignition key past the ON/RUN position to START. Engage; Stopping the Engine; Press on the brake pedal evenly and firmly. Practice starting and
  • Page 53 – Parking the Vehicle; Remove the ignition key to prevent unauthorized use.; Know Your Riding Area/Tread Lightly
  • Page 54 – New Operator Driving Procedures
  • Page 55 – Apply the brakes and shift into low gear.
  • Page 56 – Driving with Passengers
  • Page 57 – Driving on Slippery Surfaces; Slow down before entering slippery areas.
  • Page 58 – Driving Uphill
  • Page 59 – unavoidable; Driving Downhill; Never
  • Page 60 – Driving Through Water; Determine water depth and
  • Page 61 – Driving Over Obstacles
  • Page 62 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 63 – Parking on an Incline
  • Page 64 – Hauling Cargo
  • Page 65 – Belt Life; To extend belt life, use low gear when hauling or towing heavy cargo.
  • Page 66 – Towing Loads; Always follow these precautions when towing:
  • Page 67 – WINCH GUIDE; Winch Safety Precautions; Shock Loading
  • Page 70 – Winch Operation
  • Page 71 – Always use the hook strap when; YES
  • Page 72 – Never remove the hook strap from the hook.
  • Page 73 – The ONLY time a winch-equipped vehicle should be moving when; Never attempt to winch another stuck vehicle by attaching the
  • Page 74 – The winch motor may become hot during winch use. If you winch
  • Page 75 – Winch Cable Care; Always inspect your winch before each use. Inspect for worn or
  • Page 76 – Never attempt to “jerk” a load with the winch. For example, never; Never tow a vehicle or other object with your winch. Towing an
  • Page 77 – Winch Maintenance and Service Safety
  • Page 78 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 79 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
  • Page 80 – Maintenance Chart Key
  • Page 84 – Lubrication Recommendations
  • Page 85 – RZR
  • Page 86 – Engine Oil; Oil Recommendations
  • Page 87 – Oil Check; Position the vehicle on a
  • Page 88 – Oil and Filter Change; Position the vehicle on a level; Place a drain pan beneath engine
  • Page 89 – Check to make sure the o-ring is in good condition.
  • Page 90 – Gearcases; Transfer Case; Fluid Check; Position the vehicle on a level surface.
  • Page 91 – Fluid Change; Place a drain pan under the drain plug.
  • Page 95 – Rear Gearcase; Place a drain pan under the drain plug. Remove the drain plug.
  • Page 96 – Gearcase Specification Chart; Spark Plugs; Spark Plug Gap/Torque
  • Page 97 – Spark Plug Removal and Replacement; Remove the rear service; Spark Plug Condition; Normal Plug
  • Page 98 – Fuses; Fuse; Power Fuse
  • Page 99 – From the left side of the vehicle, reach in
  • Page 100 – Cooling System; Operation
  • Page 101 – Radiator and Cooling Fan; View the coolant level through the opening.
  • Page 102 – Coolant Level; LE Model Shown
  • Page 103 – POLARIS Variable Transmission (PVT) System
  • Page 104 – Belt Replacement/Debris Removal; Allow hot components to cool before performing this procedure.; PVT Drying; Allow the engine RPM to settle to idle speed. Apply the brakes.
  • Page 105 – Air Filter; Access the air box from
  • Page 106 – Spark Arrester; Inspect the screen for wear and damage. Replace a worn or dam-
  • Page 107 – Throttle System; Throttle Freeplay; Measure the distance the throttle pedal moves before the engine
  • Page 108 – Throttle Body/Idle RPM; Locate the throttle cable adjuster
  • Page 109 – Brakes
  • Page 111 – Brake Inspection; Check the brake system for; Inspect the brake disc spline and pad wear surface for excessive
  • Page 112 – Steering Wheel Inspection; Lightly turn the steering wheel left and right.
  • Page 113 – • Always apply the same adjustment setting to
  • Page 114 – Front/Rear Spring Preload; Factory Preload Settings
  • Page 115 – pension to fully extend.; Tighten the jam nut firmly against the
  • Page 116 – Front/Rear Shock Compression; Turn the clicker counter-clockwise to; Setting
  • Page 117 – Tires; Tire Tread Depth; Do not lubricate the stud or the
  • Page 118 – Wheel Removal; Wheel Installation; Place the transmission in; Attach the wheel nuts and washers and finger tighten.
  • Page 119 – Lights; Unplug the headlamp from the
  • Page 120 – Headlight High Beam Adjustment; Place the vehicle on a level surface with the headlight approxi-
  • Page 121 – Brake Lights; Vehicle Immersion
  • Page 122 – Battery
  • Page 123 – Battery Removal; remove the battery vent tube.
  • Page 124 – Battery Installation; Ensure that the battery is fully charged.
  • Page 125 – Battery Storage
  • Page 126 – fully charged
  • Page 127 – State of
  • Page 128 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 129 – Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 130 – Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
  • Page 131 – Storage Tips; Clean the Exterior; Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel; Oil and Filter
  • Page 132 – Inspect and Lubricate; Do not; Battery Maintenance
  • Page 133 – Removal from Storage; Chart beginning on page 77.; Transporting the Vehicle; Follow these procedures when transporting the vehicle.
  • Page 134 – SPECIFICATIONS
  • Page 137 – Clutching
  • Page 138 – POLARIS PRODUCTS; Description
  • Page 139 – TROUBLESHOOTING; Possible Cause
  • Page 140 – Engine Doesn't Turn Over
  • Page 141 – Engine Pings or Knocks
  • Page 142 – Engine Stops or Loses Power
  • Page 143 – WARRANTY; LIMITED WARRANTY
  • Page 144 – LIMITATIONS OF WARRANTIES AND REMEDIES; Lubricants and Fluids
  • Page 145 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 146 – EXPORTED PRODUCTS
  • Page 149 – California Residents
  • Page 150 – MAINTENANCE LOG; Use the following chart to record periodic maintenance.
  • Page 152 – INDEX
Loading the manual

PMS 419

Owner's Manual

for Maintenance and Safety

RZR®

800

RZR®

S 800

RZR®

4 800

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Summary

Page 3 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an excit...

Page 5 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Features and Controls . . . . . . . . . . . . . . . . . . . 25Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Winc...

Page 6 - INTRODUCTION; The; DANGER

4 INTRODUCTION The RZR is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym-bols are...

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