Page 2 - American-Lincoln; TABLE OF CONTENTS
1-2 American-Lincoln ATS 46-53 Battery TABLE OF CONTENTS SPECIFICATIONS ...................................................................................................................................................... 1-5MACHINE DIMENSIONS ..........................................................
Page 5 - SPECIFICATIONS
American-Lincoln 1-5 ATS 46/53 Battery CLEANING PATH Scrubbing 46 Inches (116.84 cm) or 53” (134.62cm) Sweeping 60 Inches (152.40 cm) Edge Cleaning 6 Inches (15.24 cm) Right Side 53 Inches(134.62 cm) Only TRAVEL SPEED 0 - 4.7 MPH STEERING Rack & Pinion 90°-90° Hydraulic Power SteeringAdjustable ...
Page 6 - WA
1-6 American-Lincoln ATS 46-53 Battery SPECIFICATIONS SCRUBBING SYSTEMBrush Size-46” Three (3) 16” (40.64 cm) Diameter Brushes Brush Size-53” Three (3) 17.88” (45.42 cm)Diameter Brushes Brush Drive Electric Motors, Off in Neutral(after 2-second delay) Brush Drive Lift ActuatorGround Clearance Scrub ...
Page 7 - MACHINE DIMENSIONS
American-Lincoln 1-7 ATS 46/53 Battery 102.5“ 260.35 cm 50.8“ 129.03 cm 27.0“ 68.60 cm 25.75“ 65.41 cm 25.75“ 65.41 cm 55.5“ 140.97 cm 85.5“ 217.17 cm 78.75“ 200.025 cm 52“ 143.5 cm C1694d/0402 MACHINE DIMENSIONS
Page 8 - SA; iz; STANDARD HARDWARE & TORQUE VALUES
1-8 American-Lincoln ATS 46-53 Battery SA E - Grade 5 SA E - Grade 8 Screw S iz e Grade 5 P l ated Grade 8 P l ated 4 10 H Sta i n l ess Brass Type F & T & BT TypeB , AB * 6 * 8 * 10 * 1/ 4 5/16 3/8 7/16 1/2 9/16 5/83/ 4 7/8 1 1 4 2739861528 44 6898 135239387579 1528 4 3 108 1731 4 9 76 110 ...
Page 9 - HYDRAULIC TORQUE REQUIREMENTS; UL; ll
American-Lincoln 1-9 ATS 46/53 Battery HYDRAULIC TORQUE REQUIREMENTS HYD R A UL IC T OR Q U E R EQ U I R EMENT S Refer to the fo ll ow i ng chart for tor q ue va l ues on a ll hydrau li c hoses and f i tt i ngs . Nominal O - R ing Face S eal End S AE O - R ing Boss End S AE Thread S wivel Thread S t...
Page 10 - DECIMAL-METRIC CONVERSION TABLE; DEC; Milli
1-10 American-Lincoln ATS 46-53 Battery DECIMAL-METRIC CONVERSION TABLE DEC IM A L-M ET RI C C O N V E RSIO N TAB L E Fract i on Dec i ma l Milli meter Fract i on Dec i ma l Milli meter 1 0.015625 0.3969 33 0.515625 13.0969 64 64 1 0.03125 0.7938 17 0.53125 13.4938 32 32 3 0.046875 1.1906 35 0.54687...
Page 11 - timer on will cause an arc and must be avoided.; MACHINE PREPARATION; FIGURE 1
American-Lincoln 1-11 ATS 46/53 Battery YOUR ATS 46/53 BATTERY MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TOOPERATE WITHOUT FOLLOWING THESE INSTRUCTIONS. PREPARING THE MACHINE FOR OPERATION *Uncrate the machine and carefully remove from skid to prevent damage.*The ATS 46/53 machines that ...
Page 12 - MACHINE, READ AND UNDERSTAND ALL WARNINGS, CAUTIONS AND NOTES.; SAFETY INSTRUCTIONS
1-12 American-Lincoln ATS 46-53 Battery THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INIDICATED IN THEIRDESCRIPTIONS: DANGER To warn of immediate hazards which will result in severe personal injury or death. WARNING To warn of hazards or unsafe practices which could result in severe p...
Page 14 - WARNING
1-14 American-Lincoln ATS 46-53 Battery WARNING Disconnecting the battery connector with the key switch in the “I” position will cause sparks that could ignite explosive hydrogen gas generated by the batteries. To prevent serious injury or possible property damage, turn Key Switch to “O” position be...
Page 15 - OPERATION OF CONTROLS AND GAUGES; FIGURE 2
American-Lincoln 1-15 ATS 46/53 Battery LIGHT SWITCH (See Figure 2) The light switch is located on the instrument panel to the right of the battery condition/hour meter. It will workvarious light options available for this machine, such as: * HEAD LIGHTS* TAIL LIGHTS* INSTRUMENT LIGHTS HORN BUTTON (...
Page 16 - The operator should never leave the machine; NOTE; The machine will not move if:; fully; EAT; HOUR; KEY
1-16 American-Lincoln ATS 46-53 Battery KEY SWITCH (See Figure 3) The keyed ignition switch is located on the instrumentpanel to the left of the side broom lever. The key switch isa two-position switch that controls power to the machinesystems and accessories. The “OFF” position (O position)will shu...
Page 17 - When the hopper is raised the safety arm must be engaged; PPE; FILTER
American-Lincoln 1-17 ATS 46/53 Battery FILTER SHAKER SWITCH (See Figure 6) The filter shaker switch is located on the instrument panelbelow the ignition switch. This is a momentary switchthat will activate the filter shaker motors for 20 to 30seconds to clear the dust control filter. The Impeller f...
Page 18 - IF THE MAIN BROOM IS ENGAGED, THE SIDE BROOM WILL; The Main Broom will automatically engage when lowered to; FIGURE 9
1-18 American-Lincoln ATS 46-53 Battery SIDE BROOM LEVER (See Figure 9) The Side Broom Lever is located to the right of the instru-ment console. The handle pulled back and turned to theleft, will raise the side broom and lock it into position. To raise the side broom pull the lever back into the “UP...
Page 19 - Lowering the scrub deck will not start the brushes rotating.; SQUEEGEE; SCRUB DECK; DUST
American-Lincoln 1-19 ATS 46/53 Battery DUST CONTROL SWITCH (See Figure 11) The Dust Control Switch is a two position switch located onthe instrument panel next to the filter shaker switch. Theswitch controls the vacuum fan in the dust control system. To turn on the dust control system for “NORMAL” ...
Page 22 - BRAKE PEDAL; To engage the parking brake, press down on the parking brake pedal.; FOOT PEDAL; FIGURE 18
1-22 American-Lincoln ATS 46-53 Battery FOOT PEDAL (ACCELERATOR) The foot pedal, or accelerator, is located on the right side of the operator compartment floor. The foot pedalprovides speed control only. To set the machine in motion, push the forward/reverse switch up or down (seefigure 3), then pus...
Page 23 - FIGURE 19
American-Lincoln 1-23 ATS 46/53 Battery NOTE The main broom, side broom, dust control and filter shaker turn off automatically when the hopper is dumping and/ or the dump door is in a closed position. SEE HOPPER LIFT and HOPPER DUMP DOOR. HOPPER LIFT LEVER - (See Figure 19) The hopper lift lever is ...
Page 24 - SIG; O SIG
1-24 American-Lincoln ATS 46-53 Battery TURN SIGNAL - 4-Way (Option) (See Figure 20) The turn signal option is located on the steering column and works as automotive turn signals work, forward onthe lever for right and back on the lever for left. The 4-way flasher will activate when the turn signal ...
Page 25 - To reset the temp sensor, press the reset button.; Operate Only When Lids, Doors, And Access Panels Are; The overhead guard option has a safety latch for storing; Side covers can be removed for service.; PUS; IF
American-Lincoln 1-25 ATS 46/53 Battery FILTER PANEL LATCH (See Figure 21) The filter panel is located in the hopper filter compartmentand will need to be removed periodically for cleaning orreplacement. Removal of the filter panel requires no tools.The hopper cover must be opened to gain access to ...
Page 26 - HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE; N B; YDRAUL
1-26 American-Lincoln ATS 46-53 Battery HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE (See Figure 24)The sight gauge is located on the inside of the hydraulicreservoir in the engine compartment. The sight gauge isused to indicate the level of fluid in the reservoir. The fluidlevel must be visible in the sig...
Page 27 - The hopper may drop unexpectedly and cause injury,
American-Lincoln 1-27 ATS 46/53 Battery HOPPER DOOR LEVER (See Figure 27) The hopper door lever is located on the operator’s com-partment and is used to close and open the hopper dumpdoor. The lever is a two position hydraulic valve that isspring loaded to the center position which “HOLDS” thehopper...
Page 28 - The solution control lever must be on “FULL” for ESP operation.; ESP SYSTEM OPERATING INSTRUCTIONS
1-28 American-Lincoln ATS 46-53 Battery THE ESP RECYCLING CONTROL PANEL (See Figure 30) THE ESP RECYCLING SYSTEM ON/OFF SWITCH This switch turns the ESP recycling system on and off. NOTE The solution control lever must be on “FULL” for ESP operation. SOLUTION LEVEL WARNING LIGHT The solution level w...
Page 29 - RECYCLING; FIGURE 32
American-Lincoln 1-29 ATS 46/53 Battery THE SCRUBBING SYSTEM - HOW IT WORKS There are two scrubbing systems available for the ATS 46/53 machine, the non-recycling or standard scrubbingsystem and the recycling or ESP scrubbing system. THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS Duri...
Page 30 - THE RECOVERY OR ESP AND AUTOFIL SYSTEM - HOW IT WORKS; Both tanks must be drained and cleaned before filling.
1-30 American-Lincoln ATS 46-53 Battery THE RECOVERY OR ESP AND AUTOFIL SYSTEM - HOW IT WORKS During the scrubbing process, filtered water from the solution tank is fed to the solution line, where it combineswith detergent from the metering pump. This mixture is then fed to the floor where three dis...
Page 31 - OPERATING INSTRUCTIONS; BEFORE STARTING THE MACHINE; Before starting the machine, perform the pre-start checklist.; STARTING BATTERY MACHINES
American-Lincoln 1-31 ATS 46/53 Battery SWEEPING AND DUST CONTROL SYSTEMS-HOW THEY WORK ATS 46/53 machines are equipped with a sweeping and dust control system. (See Figure 34) DUST CONTROL OPERATING INSTRUCTIONS C1731 FIGURE 34 BEFORE STARTING THE MACHINE 1. Set parking brake. 2. Make sure all cont...
Page 33 - not scrape the sides of the machine.; Pick up oversize debris before sweeping.; HELPFUL HINTS FOR CLEANING OPERATION; SIDE AISLES; FIGURE 35
American-Lincoln 1-33 ATS 46/53 Battery WARNING Do not turn the steering wheel sharply when the machine is in motion. The machine is very responsive to movement of the steering wheel. Do not make sudden turns. Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine. When t...
Page 34 - SERVICE CHART
1-34 American-Lincoln ATS 46-53 Battery SERVICE CHART SERVICE CHART Check items for proper operation. If service is required, please contact an authorized American-Lincoln dealer.For best performance, replace worn parts with genuine American-Lincoln parts. EVERY 8 HOURS or DAILY operation check and ...
Page 35 - FRONT
American-Lincoln 1-35 ATS 46/53 Battery SERVICE CHART 6 4 , 18 14 4 21 22 , 24 20 1 , 5 3 , 15 3 , 15 , 26 29 28 30 13 10 , 11 , 27 12 7 , 8 , 16 2 , 31 Service chart-batt FRONT FRONT
Page 36 - equipment you are working on.; SERVICE PRECAUTIONS
1-36 American-Lincoln ATS 46-53 Battery SERVICE PRECAUTIONS For safety, read and follow the service precautions below. Know the hazards associated with the equipment youare working on to prevent personal injury or damage to equipment. Refer all Maintenance and Service Requirements to Qualified Maint...
Page 37 - SERVICE INSTRUCTIONS
American-Lincoln 1-37 ATS 46/53 Battery SWEEPING SYSTEM SERVICE MAIN BROOM To prevent the broom from “setting” in one direction and to provide the maximum life of the broom it is recom-mended that the broom be turned end over end periodically. CHECKING THE MAIN BROOM SWEEP PATTERN Check the main bro...
Page 38 - SIDE BROOM; IN; SIDE BROOM SERVICE
1-38 American-Lincoln ATS 46-53 Battery SERVICE INSTRUCTIONS SIDE BROOM The Side Broom sweeping angle is not adjustable. However, the height of the side brooms can be adjusted tocompensate as the broom becomes worn from use. Always check and adjust the sweep pattern after changingthe side broom. CHE...
Page 39 - The hopper could fall and cause serious injury.; Raise the hopper lid for access to the filter compartment.
American-Lincoln 1-39 ATS 46/53 Battery WARNING The hopper could fall and cause serious injury. Always engage the hopper safety arm before working under the hopper. HOPPER The hopper houses the debris compartment, the dust control filter and the removable dust baffle. For maximumperformance and serv...
Page 40 - REPLACING THE DUST CONTROL FILTER; Remove the filter panel.; DUST FLAPS; Tighten flap-retaining screws while holding flap in position.; SET DOOR FLAP
1-40 American-Lincoln ATS 46-53 Battery REPLACING THE DUST CONTROL FILTER Change the filter panel when damage is evident.1. Park the machine on a smooth level surface, turn the key switch to the “O” position and engagethe parking brake. 2. Open the hopper compartment cover to gain access to the filt...
Page 41 - When adjusting the brake clevis, follow these steps:; BRAKE SERVICE; FIGURE 39
American-Lincoln 1-41 ATS 46/53 Battery BRAKES The service brakes are located on the front wheels and are operated by the brake pedal and the parking brake.Check the brakes daily for proper operation and inspect the brake pads for wear every 100 hours of operation. ADJUSTING THE BRAKE PEDAL Perform ...
Page 42 - GENERAL MACHINE MAINTENANCE; LL
1-42 American-Lincoln ATS 46-53 Battery FILLING THE HYDRAULIC RESERVOIR 1. Access to the hydraulic reservoir is located in theseat compartment. 2. Open the hydraulic reservoir breather filter cap. 3. Remove any debris that is in the breather filter capscreen. 4. Fill the reservoir until the fluid is...
Page 43 - REPLACING THE SCRUB BRUSH; Press the brush latches in to release the scrub brush.; COVERS AND LATCHES; BR; FIGURE 42
American-Lincoln 1-43 ATS 46/53 Battery REPLACING THE SCRUB BRUSH 1. Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel. 2. Press the brush latches in to release the scrub brush. 3. Remove the old scrub brush. 4. Snap the new brush into place. COVERS AND LATCHES ...
Page 44 - FIGURE 43
1-44 American-Lincoln ATS 46-53 Battery RECYCLING PUMP ESP SYSTEM The recycling pump is located under the seat. The pump is electric and except for daily cleaning of the pumpintake screens, it requires no regular maintenance. RECYCLING PUMP STORAGE Always drain pump for extended storage, especially ...
Page 45 - NEVER allow the soda solution to enter the cells.; BATTERY
American-Lincoln 1-45 ATS 46/53 Battery BATTERY The battery is located in front of the operator’s compartment with easy access through the hopper door. Keep the top of the battery clean and dry. Keep the terminals and connectors clean. To clean the top of thebattery, use a damp cloth with a weak sol...
Page 46 - PARTS LIST LEGEND
1-46 American-Lincoln ATS 46-53 Battery PARTS LIST LEGEND ABB R E V IATI O N S - S C R E WS A D J = Adjust i ng Screw A D J . S P = Adjust i ng P l unger Screw B H M = B i nd i ng H ead Mach i ne Screw B H S = B utton H ead Soc k et Screw C A P T . SL = C apt i vated S l otted Screw C A P T . W G = ...
Page 47 - GENERAL TROUBLESHOOTING
American-Lincoln 1-47 ATS 46/53 Battery M E L B O R P E S U A C E L B A B O R P Y D E M E R t o N s e o D g n i p e e w S . n o i t c n u F n e p o r o o d p m u D . 1 d e s i a r s i r e p p o H . 2 t n e m t s u j d a f o t u o h c t i w s r e p p o H . 3 . r o o d p m u d e s o l C . 1 r e p p o ...
Page 49 - ORDERING PARTS; CZECH REPUBLIC
American-Lincoln 1-49 ATS 46/53 Battery ORDERING PARTS INTERNEThttp://www.alto-online.com ALTO HEADQUARTERSIncentive International A/SKongens Nytorv 28P.O. Box 20641013 Copenhagen KTel.: +45 72 18 10 00Fax: +45 72 18 11 64E-mail: [email protected] AUSTRIAALTO Österreich GmbHMetzgerstr. 6851...
