Page 2 - NOTES
Page 3 - SMART; INDEX
AMERICAN-LINCOLN 1-3 SMART INDEX C CONTROLS 20-32 D DECIMAL - METRIC CONVERSION TABLE 5DISCLAIMER 4 H HARDWARE ABREVIATIONS 6HYDRAULIC TORQUE REQUIREMENTS 8 M MACHINE PREPARATION 17, 18, 19MAINTENANCE 44-58 O OPERATING INSTRUCTIONS 33-43ORDERING PARTS 10 S SAFETY PRECAUTIONS 11, 12SPECIFICATIONS 14,...
Page 4 - DISCLAIMER
1-4 AMERICAN-LINCOLN SMART DISCLAIMER DISCLAIMERThe information contained in this manual is believed correct at the time of publication. American Lincolnassumes no responsibility or liability for unauthorized changes made to this manual or pages removed, causingindirect or consequential damages resu...
Page 5 - DECIMAL - METRIC CONVERSION TABLE
AMERICAN-LINCOLN 1-5 SMART FRACTION FRACTION DECIMAL DECIMAL MILLIMETER MILLIMETER C-2001/9907 DECIMAL - METRIC CONVERSION TABLE
Page 6 - ABREVIATIONS-SETSCREWS; HARDWARE ABREVIATIONS
1-6 AMERICAN-LINCOLN SMART ABBREVIATIONS-SCREWS ADJ = Adjusting Screw ADJ.SP = Adjusting Plunger Screw BHM = Binding Head Machine Screw BHS = Button Head Socket Screw CAPT.SL = Captivated Slotted Screw CAPT.WG = Captivated Wing Screw FHM = Flat Head Machine Screw FIL.HM = Filister Head Machine Screw...
Page 7 - Decrease the torque by 20% when using thread lubricant
AMERICAN-LINCOLN 1-7 SMART SAE - Grade 5 SAE - Grade 8 Screw Size Grade 5 Plated Grade 8 Plated 410H Stainless Brass TypeF & T& BT TypeB, AB *6*8 *10 *1/4 5/16 3/8 7/16 1/2 9/16 5/83/47/8 1 142739861528446898 135239387579 152843 108 17314976 110 153267 -- --- 130 22406395 138191338545818 ---...
Page 8 - HYDRAULIC TORQUE REQUIREMENTS
1-8 AMERICAN-LINCOLN SMART 02 SAE Dash Size -3-4-5-6-8 -10-12-14-16-20-24 Thread Size Inch 3/8-24 7-16-20 ½-20 9/16-18 3/4-167/8-14 1 1/16-121 3/16-121 5/16-12 1 5/8-121 7/8-12 Str. Fitting or Locknu Torque LB-FT 8-10 14-1618-2024-2550-6072-80 125-135160-180200-220210-280270-360 Thread Size Inch * 9...
Page 9 - SYMBOLS
AMERICAN-LINCOLN 1-9 SMART Scrub Brush Down Heavy Pressure Squeegee Down & Vacuum On Squeegee Up & Vacuum On Solution Tank Low Solution Flow Control Throttle Read Machine Manual No gas or combustibles in tank Keep Away From Flames/ Wear Eye Protection Electrical Hazard Stay Clear Moving Fan ...
Page 10 - ORDERING PARTS; Parts may be ordered from ALTO distributors:; MACHINE CATALOG NUMBERS
1-10 AMERICAN-LINCOLN SMART ORDERING PARTS SLOVENIAWap ALTO cistilni sistemi, d.o.o.Letaliska 33SLO-1110 LjubljanaTel.: +368 15 20 62 00Fax: +368 15 20 62 10E-mail: [email protected] SLOWAKIAWap ALTO cistiace systemy s.r.o.Remeselnicka 4283106 Bratslavia-RacaTel.: +421 2 44 881 402Fax: +421 2 44 881 395E...
Page 11 - SAFETY PRECAUTIONS; WARNING; Scrub deck presents hazard; Dust Control Motor presents; Broom Chamber presents
AMERICAN-LINCOLN 1-11 SMART SAFETY PRECAUTIONS ELECTRICAL HAZARD - Shocks can cause serious personal injury Disconnect battery before working in this area Repairs must be performed by authorized personnel only WARNING The following safety labels are mounted on the machinein the locations indicated. ...
Page 13 - Read label on cleaning solutions to verify it is safe for machine.
AMERICAN-LINCOLN 1-13 SMART • Be careful when operating the machine on a ramp or incline. Do not operate machine on incline greaterthan 8° or longer than 100’. Always move slowly on a ramp. Do not turn this machine on a ramp. • Do not stop and leave this machine on a ramp. Always stop the machine on...
Page 14 - Guaranteed power sound level: L; WA max; SPECIFICATIONS
1-14 AMERICAN-LINCOLN SMART CLEANING PATH Scrubbing 40 in. (101 cm)46 in. (117 cm) Sweeping 46in. (117 cm) Edge Cleaning 6 in. (15 cm) Right Side 46in. (117 cm) only TRANSPORT SPEED 0-4.6 MPH (0 - 7.4kph) OPERATING SPEED 0-2.7 MPH (0 - 4.3kph) POWER SUPPLY (1) 36 Volt Wet Battery, 720 AH For machine...
Page 16 - WA; MACHINE DATA
1-16 AMERICAN-LINCOLN SMART SPECIFICATIONS IP X3 MODEL MACHINE NAME DATE / SERIAL NUMBER WEIGHT RATED POWER MAX OPERATING SLOPE L WA B R MACHINE DATA
Page 17 - MACHINE PREPARATION
AMERICAN-LINCOLN 1-17 SMART MACHINE PREPARATION Your SMART battery machine has been shipped complete, but do not attempt to operate without reading thefollowing instructions: UNPACKING AND ASSEMBLING MACHINEThe SMART is shipped on a pallet and held in place with wooden block to stop the machine from...
Page 19 - BATTERY INSTALLATION; Lift the machine front cover.
AMERICAN-LINCOLN 1-19 SMART MACHINE PREPARATION BATTERY LEVER MACHINE POWER CONNECTOR BATTERY POWER CONNECTOR CONNECTING BATTERY LOCK BATTERY IN PLACE WITH LEVER BATTERY INSTALLATION 1. Lift the machine front cover. 2. Rotate the battery lever to the right. 3. Lower the battery into place using a 20...
Page 20 - CONTROLS
1-20 AMERICAN-LINCOLN SMART CONTROLS 3 7 8 9 10 11 12 13 14 15 16 17 18 19 6 5 4 1 2 20 1. High recovery light. 2. Low solution light 3. Hopper open light. 4. Light switch. 5. ESP switch. 6. Spray Vac Wand switch. 7. Scrub brush switch. 8. Squeegee switch. 9. Main side broom switch. 10. Filter shake...
Page 22 - NOTE
1-22 AMERICAN-LINCOLN SMART NOTE To reengage, the key must be returned to the “OFF” position. HOUR METERThe hour meter is located on the instrument panel as shown in figure 13. Tthe diplay will show the total hoursthe machine has been in operation. The meter is activated when the key switch is place...
Page 32 - SAFETY FEATURES
1-32 AMERICAN-LINCOLN SMART CONTROLS SEAT ADJUSTMENT LEVER SEAT POSITION ADJUSTMENTThe seat position adjustment lever is located on the front of the seat to the left as seen in figure 34. The lever isspring loaded to the lock position. To adjust the seat, push the lever to the left and move the seat...
Page 33 - OPERATING INSTRUCTIONS; TO FILL SOLUTION TANK
AMERICAN-LINCOLN 1-33 SMART OPERATING INSTRUCTIONS NOTE Before starting the engine, perform the pre-start checklist.Before starting the engine, perform the pre-start checklist. PRE-START CHECKLIST Check hydraulic fluid level.Check all systems for leaks.Check brakes and controls for proper operation....
Page 34 - TO TRANSPORT MACHINE; Release the parking brake.; stop and prevent the drive wheel from locking.
1-34 AMERICAN-LINCOLN SMART OPERATING INSTRUCTIONS TO START MACHINETurn key to “I” position. TO TRANSPORT MACHINE 1. Make sure the brushes and squeegees are in the up or raised position with all other controls in the offposition. 2. Release the parking brake. 3. Push the forward/reverse switch to de...
Page 35 - TO BEGIN THE CLEANING OPERATION; Select the operating mode
AMERICAN-LINCOLN 1-35 SMART REAR SQUEEGEE TO BEGIN THE CLEANING OPERATION 1. Select the operating mode NORMAL = ESP 2. Lower brushes to the desired position. SCRUB DECK = NORMAL RANGE OR HEAVY 3. Place the squeegee switch in the lower position. SQUEEGEE BLADE = LOWER 4. Move solution control knob to...
Page 38 - SCRUBBING PATH; Pick up oversize debris before sweeping.; SIDE AISLES
1-38 AMERICAN-LINCOLN SMART SCRUBBING PATH · Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine. · When the machine is in motion, do not push the directional/speed control pedal all the way forward.This is the same as starting in “high” and will put a strain on the mo...
Page 39 - IMPORTANT
AMERICAN-LINCOLN 1-39 SMART POST OPERATION CHECKLISTCheck Battery Condition and recharge, if necessary.1. Check all flaps for wear, damage and adjustment.2. Drain and clean recovery tank.3. Clean recovery tank screen and float.4. Check scrub brushes for wear or damage.5. Check rear and side squeegee...
Page 44 - 00 HOUR MAINTENANCE CHECKLIST; MAINTENANCE
1-44 AMERICAN-LINCOLN SMART SERVICE CHARTCheck items for proper operation. If service is required, please contact an authorized American-LincolnTechnology distributor. For best performance, replace worn parts with genuine American-Lincoln parts. EVERY eight (8) HOURS or DAILY check and clean/adjust ...
Page 48 - Lift the machine front cover to access battery compartment.
1-48 AMERICAN-LINCOLN SMART BATTERY REMOVALWhen removing batteries 1. Lift the machine front cover to access battery compartment. 2. Unplug the battery power connector from the machine power connector. 3. Rotate the battery lever to the right. 4. Lift the battery out using a 2000 LB. (907 KG) capaci...
Page 50 - REPLACING SCRUB BRUSHES; Press the brush latches in to release the scrub brush.
1-50 AMERICAN-LINCOLN SMART REPLACING SCRUB BRUSHES 1. Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel. 2. Press the brush latches in to release the scrub brush. 3. Remove the old scrub brush. 4. Snap the new scrub brush into place. REPLACING PADS ON A PAD DRI...
Page 51 - Loosen the four aluminum knobs.
AMERICAN-LINCOLN 1-51 SMART LOOSEN KNOB TOP OR REAR SQUEEGEE BOTTOM OF REAR SQUEEGEE REPLACING REAR SQUEEGEEThe squeegee will require service when the inner edge of the blades become round with wear, impairing thewiping action or water pick up. 1. Loosen the four aluminum knobs. 2. Remove the squeeg...
Page 53 - TURN KNOB CLOCKWISE = INCREASE SWEEP PATTERN WIDTH
AMERICAN-LINCOLN 1-53 SMART MAINTENANCE MAIN BROOM MAIN BROOMTo prevent the broom from setting in one direction and to provide the maximum life of the broom it isrecommended that the broom be turned end over end periodically. ADJUSTING THE MAIN BROOM HEIGHTThe main broom adjustment knob for changing...
Page 54 - Engage hopper safety arm while accessing the main broom
1-54 AMERICAN-LINCOLN SMART MAINTENANCE BROOM LIFT ARM KNOBS BROOM LIFT ARM WITH KNOBS REMOVED MAIN BROOM ACCESS DOOR Fig. 81 Fig. 82 Fig. 83 REPLACING THE MAIN BROOMThe Main Broom should be replaced when the bristles become worn to less than 1 1/2”. The main broom isheld in place by the right side ...
Page 57 - Raise the hopper lid for access to the filter compartment.
AMERICAN-LINCOLN 1-57 SMART MAINTENANCE Fig. 92 Fig. 93 HOPPERThe hopper (Fig. 92) houses the debris compartment, the dust control filter and the removable dust baffle. Formaximum performance and service life, keep the hopper clean and inspect the seals and flaps daily. Cleanthe hopper prior to park...
Page 58 - CLEANING THE HYDRAULIC SYSTEM
1-58 AMERICAN-LINCOLN SMART DUST FLAPSThe dust flaps are very important to sweeping and dust control and are susceptible to damage and should beinspected daily and maintained in good condition. CHECKING THE DUST FLAPSThe dust flaps are used on the wheel well, broom chamber and broom door. Inspect th...
Page 59 - TROUBLESHOOTING; PROBLEM
AMERICAN-LINCOLN 1-59 SMART TROUBLESHOOTING PROBLEM PROBABLE CAUSE REMEDY Machine moves slowly orerratically Machine does not move Poor water pickup atsqueegee Water spills fromsqueegee Squeegee leaves wetspots Squeegee makesexcessive noise 1. Battery charge low2. Brakes dragging3. Loose connection ...
