Honeywell UMC800- User Manual

Honeywell UMC800

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Table of Contents:

  • Page 2 – Notices and Trademarks; Copyright 2001 by Honeywell; Sensing and Control; Honeywell
  • Page 3 – About This Document; Abstract; Document Title; Contacts; World Wide Web; Honeywell Organization; Telephone; Contact us by telephone at the numbers listed below.
  • Page 4 – Symbol Definitions; Symbol; WARNING
  • Page 5 – Contents
  • Page 6 – Multilanguage Safety Sheets
  • Page 7 – Tables
  • Page 8 – Figures
  • Page 9 – Introduction; Purpose; The information in this guide is organized as follows:
  • Page 10 – ATTENTION
  • Page 11 – Figure 1 UMC800 components
  • Page 12 – Feature Summary
  • Page 13 – Equipment Identification; Controller Components; Enclosure; Figure 2 UMC800 controller hardware
  • Page 14 – Table 1 Controller plug-in I/O module types; Module Type; Control architecture
  • Page 15 – Operator Interface; Figure 4 552 operator interface
  • Page 16 – Control Builder; 5 or Windows; Figure 6 Typical Control Builder graphic display
  • Page 17 – Control Builder on-line help; help system offers context-sensitive help which means that at; User utility
  • Page 18 – Serial Communication Ports; Table 2 Communication port descriptions; communication
  • Page 19 – Pre-Installation Considerations; Operating limits; Condition
  • Page 20 – Electrical considerations
  • Page 21 – Permissible wire bundling; Table 4 shows which wire functions should be bundled together.; Table 4 Permissible wiring bundles; Wire Functions
  • Page 23 – Mounting and Wiring; Site Preparation; UMC enclosure and components
  • Page 24 – Power requirements; Voltage Input; Assembling parts; Mounting the Controller; Mounting controller enclosure on a panel; Step
  • Page 25 – Enclosure mounting dimensions
  • Page 26 – Plug-in Module Locations; Common backplane; Figure 9 UMC800 controller plug-in slots; CAUTION
  • Page 27 – Figure 10 I/O module PWA and terminal
  • Page 28 – Table 7 I/O module installation limitations; Slot Locations
  • Page 29 – Controller model number; The number fields that identify I/O; Example of controller model number; Controller Model Number; Controller
  • Page 30 – Verify I/O module locations; NOTE; Table 8 I/O module identification record
  • Page 31 – Signal Wiring; Locks; Figure 11 I/O module terminal block (all except 16 point DI)
  • Page 32 – Analog input / analog output field wiring
  • Page 33 – Table 9 Universal analog input module specifications; Specification; Figure 13 AI module terminal block connections
  • Page 34 – Field wiring for one pH sensor input (module ID C); Figure 14 Recommended wiring for one pH sensor input
  • Page 35 – Figure 15 AO module terminal block connections
  • Page 36 – Digital inputs; Logic Input
  • Page 37 – Figure 16 DI module terminal block connections
  • Page 38 – Digital outputs; DC output; Figure 17 DO module terminal block connections
  • Page 39 – Figure 18 DO module relay contact setting
  • Page 40 – Pulse input/frequency input module with digital outputs; Figure 19 PI/FI module terminal block connections
  • Page 41 – Pulse input/frequency input jumpers; Figure 20 PI/FI module input filter cutoff frequency setting; Figure 21 Pulse/frequency input connections
  • Page 42 – V supply; ) are built into the pulse frequency card. The voltage across; minimum pulse threshold voltage for the pulse input card is 3; V return; Max Pulse Frequency; uSec to 9 uSec
  • Page 43 – Pulse frequency card outputs; Figure 22 Pulse/frequency card digital output connections
  • Page 44 – Wiring Communication Links; Serial communications ports; Figure 23 Communication port connectors
  • Page 45 – CONFIGURATION connector; Signal Name
  • Page 46 – CONFIGURATION cable; PC Connector; Pin
  • Page 47 – Installing ferrite clamp for CE compliance; Parts needed; Cable; Figure 24 Ferrite clamp installation
  • Page 48 – DISPLAY connector (to operator interface); Operator Interface Connector Wiring
  • Page 49 – Connector location at the rear of the operator interface; 52 Operator Interface; Figure 25 Terminal connections
  • Page 50 – Shielded; MM A
  • Page 51 – RS 485 serial communications; Host
  • Page 52 – Remote Access; Overview; TIP
  • Page 53 – Modem configuration; Connect the modem to a PC.
  • Page 54 – Modem configuration examples; Com US Robotics 56K Data/Fax External Modem; Switch
  • Page 56 – Zoom 56K Dualmode External Modem
  • Page 57 – Best Data 56SX Data Fax External Modem
  • Page 58 – SixNet VT-MODEM Industrial External Modem
  • Page 59 – Power Supply Wiring; Figure 28 Power supply terminal connections; Table 14 Power supply wiring; Wire Designation; Ground wiring; Before applying power to the controller file, verify that:
  • Page 60 – Operation; Power Up / Power Down
  • Page 61 – Operational Modes and Controls; PROGRAM Mode; PROGRAM mode
  • Page 62 – Restrictions on mode control; Mode control of the controller has the following restrictions:; Figure 29 Controller mode switch location
  • Page 63 – Table 15 Controller mode switch summary; Controller Mode Manual; Setting mode switch to PROGRAM and then to RUN; When the mode switch is
  • Page 64 – File Downloading; These files include recipes,; Table 16 Controller downloading summary
  • Page 65 – Download via CONFIGURATION port; Code Download; Controller firmware upgrade; Before performing a code download:; Controller code download in the user utility
  • Page 66 – Warm Start / Cold Start; Warm start; Number of analog input cards
  • Page 67 – Status Indicators; Status LEDs; OR
  • Page 68 – Figure 30 Controller status LEDs; These blocks are configured using the control builder.
  • Page 69 – RS 485 Port Configuration (Communication Board Option); COMM A and B ports; See Figure 31 for location of the; COMM port status; Figure 31 COMM A and B ports on CPU module
  • Page 71 – Maintenance; Routine maintenance; Warranty; Warranty repair is by board replacement.; Servicing
  • Page 72 – Routine Maintenance; Controller maintenance; Replace the battery located on the CPU when the
  • Page 73 – Controller Calibration; Calibration overview; Calibration of the cold junction compensation references.
  • Page 74 – Factory calibration; Write Protect Jumper ST1; AO Module
  • Page 75 – Field calibration
  • Page 76 – Figure 33 AI module terminal block; RESTORE CJ FACTORY CAL – to restore CJ reference to their factory; AO module calibration values
  • Page 77 – Figure 34 AO module jumper ST1
  • Page 78 – Replacement Procedures; Figure 35 Controller components and location
  • Page 79 – The controller real time clock setting is lost and must be reset.
  • Page 80 – Replacing the power supply fuse; Replace the fuse with the proper size and type.; Figure 36 Power supply fuse and CPU battery location
  • Page 81 – Replacing the battery; For the standard CPU module –; Verify that the LoBATT LED is off.; modules must be performed if greater than 0.1% accuracy is required.
  • Page 82 – Replacing I/O modules; Install front cover. Secure with two screws.
  • Page 83 – Replacing the CPU module
  • Page 84 – Replacing the power supply module; Disconnect power wiring from power supply terminals.; Replace front cover and secure with two screws.
  • Page 85 – Replacing the backplane
  • Page 87 – Diagnostics and Troubleshooting; Power up diagnostics
  • Page 88 – Controller status LEDs; Diagnostic displays; Controller diagnostic summary
  • Page 89 – Fault Detection and Troubleclearing; Table 20 Details of the diagnostic summary display; And
  • Page 91 – (In the User Utility and Operator
  • Page 95 – Fault detection and troubleclearing; (In The User Utility and
  • Page 97 – Modem troubleshooting; The modem does not answer, or; Table 22 Controller modem troubleshooting
  • Page 99 – Parts List; Replacement parts; Part Description
  • Page 100 – I/O Red Terminal Block
  • Page 101 – Specifications; Via current pulse
  • Page 102 – 5 Vac minimum
  • Page 103 – NPN open collector
  • Page 104 – Component
  • Page 105 – Design; Optional: Two RS 485 Serial Communication ports, Modbus
  • Page 107 – Environmental and Operating Conditions; *Relative Humidity is derated above 40 °C.
  • Page 108 – PV Inputs; Range
  • Page 111 – Index
  • Page 112 – upgrade
  • Page 113 – SIKKERHESKRAV; Frekvens
  • Page 114 – VEILIGHEIDSVEREISTEN; Frequentie
  • Page 115 – TURVALLISUUSMÄÄRÄYKSET; Suojamaaliitin. Kytke maadoitsjohdin tähän liittimeen.
  • Page 116 – CONSIGNES DE SECURITE; Fréquence
  • Page 117 – SICHERHEITSHINWEISE; Frequenz
  • Page 118 – ¦μ¦®1¬ ̧a® ̧ ¦ ̧»¦°a®¦ ̧; ⁄4¦¶¦ ̄1¬¶® ̧1® ̄¦ a3 ́®®°® ̧± ́o
  • Page 119 – NORME DI SICUREZZA; Frequenza
  • Page 120 – SIKKERHETSKRAV
  • Page 121 – INSTRUÇÕES DE SEGURANÇA; Frequência
  • Page 122 – NORMAS DE SEGURIDAD; Frecuencia
  • Page 123 – SÄKERHETSFÖRESKRIFTER; En strömbrytare för näströmmen rekommenderas.
  • Page 125 – HONEYWELL SERVICE CENTERS; HONEYW ELL LIMITED
  • Page 126 – Floor Administrative
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Sensing and Control

UMC800 Controller

Installation and User Guide

Doc. No.:

51-52-25-61

Release:

F

Last Revision Date:

4/01

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Summary

Page 2 - Notices and Trademarks; Copyright 2001 by Honeywell; Sensing and Control; Honeywell

ii UMC800 Controller Installation and User Guide Release F 4/01 Notices and Trademarks Copyright 2001 by Honeywell Release F April, 2001 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contactyour local sales office for warrant...

Page 3 - About This Document; Abstract; Document Title; Contacts; World Wide Web; Honeywell Organization; Telephone; Contact us by telephone at the numbers listed below.

Release F UMC800 Controller Installation and User Guide iii 4/01 About This Document Abstract This document provides descriptions and procedures for the installation, operation and maintenance of the UMC800Controller hardware. References The following list identifies all documents that may be source...

Page 4 - Symbol Definitions; Symbol; WARNING

iv UMC800 Controller Installation and User Guide Release F 4/01 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions. Symbol Definition This DANGER symbol indicates an imminently hazardous situation, which,if not avoided, will resu...

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