Page 2 - Notices and Trademarks; Copyright 2001 by Honeywell; Sensing and Control; Honeywell
ii UMC800 Controller Installation and User Guide Release F 4/01 Notices and Trademarks Copyright 2001 by Honeywell Release F April, 2001 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contactyour local sales office for warrant...
Page 3 - About This Document; Abstract; Document Title; Contacts; World Wide Web; Honeywell Organization; Telephone; Contact us by telephone at the numbers listed below.
Release F UMC800 Controller Installation and User Guide iii 4/01 About This Document Abstract This document provides descriptions and procedures for the installation, operation and maintenance of the UMC800Controller hardware. References The following list identifies all documents that may be source...
Page 4 - Symbol Definitions; Symbol; WARNING
iv UMC800 Controller Installation and User Guide Release F 4/01 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions. Symbol Definition This DANGER symbol indicates an imminently hazardous situation, which,if not avoided, will resu...
Page 5 - Contents
Release F UMC800 Controller Installation and User Guide v 4/01 Contents Introduction ............................................................................................. 1 Purpose ..................................................................................................................
Page 6 - Multilanguage Safety Sheets
vi UMC800 Controller Installation and User Guide Release F 4/01 Maintenance ......................................................................................... 63 Overview .................................................................................................................... 63 Ro...
Page 7 - Tables
Release F UMC800 Controller Installation and User Guide vii 4/01 Tables Table 1 Controller plug-in I/O module types ................................................................................................................6Table 2 Communication port descriptions ..................................
Page 8 - Figures
viii UMC800 Controller Installation and User Guide Release F 4/01 Figures Figure 1 UMC800 components.....................................................................................................................................3Figure 2 UMC800 controller hardware..................................
Page 9 - Introduction; Purpose; The information in this guide is organized as follows:
Introduction Purpose Release F UMC800 Controller Installation and User Guide 1 4/01 Introduction Purpose This Installation and User guide assists in the installation, start up, operation, maintenance andtroubleshooting of the UMC800 Controller. The information in this guide is organized as follows: ...
Page 10 - ATTENTION
IntroductionUMC800 Controller 2 UMC800 Controller Installation and User Guide Release F 4/01 UMC800 Controller The UMC800 is industrial process control equipment that must be mounted. The wiring terminals must beenclosed within a panel. CE Conformity (Europe) This product is in conformity with the p...
Page 11 - Figure 1 UMC800 components
UMC800 Overview UMC800 Description Release F UMC800 Controller Installation and User Guide 3 4/01 UMC800 Overview UMC800 Description The Universal Multiloop Controller (UMC800) is a modular controller designed to address the analog anddigital control requirements of small unit processes. With up to ...
Page 12 - Feature Summary
UMC800 OverviewFeature Summary 4 UMC800 Controller Installation and User Guide Release F 4/01 through the Configuration port allows remote access to the controller via the Control Builder and UserUtility programs. This will enable trouble shooting, configuration changes and firmware upgrade. The opt...
Page 13 - Equipment Identification; Controller Components; Enclosure; Figure 2 UMC800 controller hardware
Equipment Identification Controller Components Release F UMC800 Controller Installation and User Guide 5 4/01 Equipment Identification Controller Components Enclosure The UMC800 controller illustrated in Figure 2 consists of a single metal enclosure that houses thefollowing controller components: • ...
Page 14 - Table 1 Controller plug-in I/O module types; Module Type; Control architecture
Equipment IdentificationController Components 6 UMC800 Controller Installation and User Guide Release F 4/01 I/O modules Eleven different module types can be installed in the controller to support both analog and digital inputsand outputs of various types and signal levels. The signal type and I/O c...
Page 15 - Operator Interface; Figure 4 552 operator interface
Equipment Identification Operator Interface Release F UMC800 Controller Installation and User Guide 7 4/01 Operator Interface The UMC800 operator interface (Figure 3, Figure 4, and Figure 5) provides a graphic LCD display and amonoplaner keyboard to allow operator access to all controller functions....
Page 16 - Control Builder; 5 or Windows; Figure 6 Typical Control Builder graphic display
Equipment IdentificationControl Builder 8 UMC800 Controller Installation and User Guide Release F 4/01 Control Builder All controller and operator interface configuration is performed using Control Builder software on aseparate PC operating with Windows TM 95 or Windows TM NT 4.0. All configuration ...
Page 17 - Control Builder on-line help; help system offers context-sensitive help which means that at; User utility
Equipment Identification Control Builder Release F UMC800 Controller Installation and User Guide 9 4/01 Completed configurations may also be saved on 3.5" floppy disk and loaded into the controller andoperator interface through an optional 3.5" floppy disk drive, eliminating the need for a d...
Page 18 - Serial Communication Ports; Table 2 Communication port descriptions; communication
Equipment IdentificationSerial Communication Ports 10 UMC800 Controller Installation and User Guide Release F 4/01 Serial Communication Ports The controller contains dedicated serial ports for external communications. These are described in Table 2. Table 2 Communication port descriptions Communicat...
Page 19 - Pre-Installation Considerations; Operating limits; Condition
Pre-Installation Considerations Introduction Release F UMC800 Controller Installation and User Guide 11 4/01 Pre-Installation Considerations Introduction Installation of the controller consists of mounting and wiring the controller according to the guidelinesgiven in this section. The controller is ...
Page 20 - Electrical considerations
Pre-Installation ConsiderationsIntroduction 12 UMC800 Controller Installation and User Guide Release F 4/01 Electrical considerations The controller is considered “open equipment” per EN 61010-1, Safety Requirements for ElectricalEquipment for Measurement, Control, and Laboratory Use, Part 1: Genera...
Page 21 - Permissible wire bundling; Table 4 shows which wire functions should be bundled together.; Table 4 Permissible wiring bundles; Wire Functions
Pre-Installation Considerations Introduction Release F UMC800 Controller Installation and User Guide 13 4/01 Permissible wire bundling Table 4 shows which wire functions should be bundled together. Table 4 Permissible wiring bundles Bundle No. Wire Functions 1 • Line power wiring • Earth ground wiri...
Page 23 - Mounting and Wiring; Site Preparation; UMC enclosure and components
Mounting and Wiring Site Preparation Release F UMC800 Controller Installation and User Guide 15 4/01 Mounting and Wiring Site Preparation The UMC800 must be mounted within an enclosure. Hardware is provided to surface mount the controllerto a panel or other suitable surface. Be sure that there is su...
Page 24 - Power requirements; Voltage Input; Assembling parts; Mounting the Controller; Mounting controller enclosure on a panel; Step
Mounting and WiringMounting the Controller 16 UMC800 Controller Installation and User Guide Release F 4/01 Power requirements The standard supply uses 100/240 Vac or Vdc input ranges for its source. The input requirements are listedin Table 5. Instructions for wiring the power supply are found in Ta...
Page 25 - Enclosure mounting dimensions
Mounting and Wiring Mounting the Controller Release F UMC800 Controller Installation and User Guide 17 4/01 Enclosure mounting dimensions 11.37 286.26 7.0 177.8 inchesDimensions = _________ millimeters 11.77 298.96 13.027 330.89 3.013 76.53 0.25 6.35 NOTE: Allow 7.0” (178 mm) depth to mounting dimen...
Page 26 - Plug-in Module Locations; Common backplane; Figure 9 UMC800 controller plug-in slots; CAUTION
Mounting and WiringPlug-in Module Locations 18 UMC800 Controller Installation and User Guide Release F 4/01 Plug-in Module Locations Common backplane The controller backplane provides common connections for the power supply, CPU and I/O modules. Allmodules are installed into the backplane in their a...
Page 27 - Figure 10 I/O module PWA and terminal
Mounting and Wiring Plug-in Module Locations Release F UMC800 Controller Installation and User Guide 19 4/01 OUT 4 + _ OUT 3 + _ OUT 2 + _ OUT 1 + _ 0- 20 mA ! I/O ModulePWA TerminalBlock Figure 10 I/O module PWA and terminal Table 6 I/O module identification Module Type ID Number Terminal Block Col...
Page 28 - Table 7 I/O module installation limitations; Slot Locations
Mounting and WiringPlug-in Module Locations 20 UMC800 Controller Installation and User Guide Release F 4/01 I/O module limits The controller backplane accommodates I/O module types, subject to the limitations as shown in Table 7.Slot Locations identify the allowable locations in the controller for e...
Page 29 - Controller model number; The number fields that identify I/O; Example of controller model number; Controller Model Number; Controller
Mounting and Wiring Plug-in Module Locations Release F UMC800 Controller Installation and User Guide 21 4/01 Controller model number The controller model number specified on your purchase order indicates the I/O module types and theassigned slot location of each I/O module present in the controller....
Page 30 - Verify I/O module locations; NOTE; Table 8 I/O module identification record
Mounting and WiringPlug-in Module Locations 22 UMC800 Controller Installation and User Guide Release F 4/01 Verify I/O module locations The table below outlines the steps for identifying and recording the I/O module types in the controller. Step Action 1 Verify that the module types installed in the...
Page 31 - Signal Wiring; Locks; Figure 11 I/O module terminal block (all except 16 point DI)
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 23 4/01 Signal Wiring I/O module wiring Terminal blocks are installed to the front of the I/O modules for connecting field device wiring as shown inFigure 11. Terminal blocks are color coded and numbered to ide...
Page 32 - Analog input / analog output field wiring
Mounting and WiringSignal Wiring 24 UMC800 Controller Installation and User Guide Release F 4/01 Analog input / analog output field wiring Shielded twisted pairs are recommended (and required for CE approval) for analog input (AI) and analogoutput (AO) module field wiring. If a cabinet shield termin...
Page 33 - Table 9 Universal analog input module specifications; Specification; Figure 13 AI module terminal block connections
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 25 4/01 Analog inputs (module ID 1) A universal Analog Input module accepts a variety of input signals from field devices as summarized inTable 9. Figure 13 illustrates the terminal block connections for the va...
Page 34 - Field wiring for one pH sensor input (module ID C); Figure 14 Recommended wiring for one pH sensor input
Mounting and WiringSignal Wiring 26 UMC800 Controller Installation and User Guide Release F 4/01 Field wiring for one pH sensor input (module ID C) Figure 14 indicates the recommended wiring for one pH sensor input. Note that two analog input channelsare required, one for the pH sensor and one for t...
Page 35 - Figure 15 AO module terminal block connections
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 27 4/01 Analog outputs (module ID 2) The Analog Output (AO) module provides four outputs at 0 mA to 20 mA (configurable for 4 mA to20 mA or any span between 0 mA to 20 mA). When not used for an analog output, a...
Page 36 - Digital inputs; Logic Input
Mounting and WiringSignal Wiring 28 UMC800 Controller Installation and User Guide Release F 4/01 Digital inputs Three types of Digital Input (DI) modules accept four types of input signals. 1. Logic Input (Module ID 3 and B) 2. DC Input (Module ID 4) 3. AC Input (Module ID 5) 4. Pulse/Frequency Inpu...
Page 37 - Figure 16 DI module terminal block connections
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 29 4/01 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 DI 6 D I 4 D I 3 D I 1 D I 5 D I 2 Module ID#3, 4, or 5 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Module BIdentifiable by 32 screws Each odd-numberedterminal is internall...
Page 38 - Digital outputs; DC output; Figure 17 DO module terminal block connections
Mounting and WiringSignal Wiring 30 UMC800 Controller Installation and User Guide Release F 4/01 Digital outputs There are four types of Digital Output (DO) modules that provide three types of Off/On control. 1. Relay (alarm) output (Module ID 6) 46190308-503 2. DC output (Module ID 7) 46190341-501 ...
Page 39 - Figure 18 DO module relay contact setting
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 31 4/01 The Digital Output module with relay outputs (Module ID 6) contain jumpers to set the de-energized stateof the relay contacts. The relays are factory set to normally open (NO) for each output on the rel...
Page 40 - Pulse input/frequency input module with digital outputs; Figure 19 PI/FI module terminal block connections
Mounting and WiringSignal Wiring 32 UMC800 Controller Installation and User Guide Release F 4/01 Pulse input/frequency input module with digital outputs Figure 19 shows the terminal block connections for Pulse/Frequency Input Module. See Specificationssection for details on all I/O module specificat...
Page 41 - Pulse input/frequency input jumpers; Figure 20 PI/FI module input filter cutoff frequency setting; Figure 21 Pulse/frequency input connections
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 33 4/01 Pulse input/frequency input jumpers The Pulse/Frequency Input Module with Digital Outputs (Module ID D) contain jumpers to set the de-energized Input Filter Cutoff Frequency. All four inputs are factory...
Page 42 - V supply; ) are built into the pulse frequency card. The voltage across; minimum pulse threshold voltage for the pulse input card is 3; V return; Max Pulse Frequency; uSec to 9 uSec
Mounting and WiringSignal Wiring 34 UMC800 Controller Installation and User Guide Release F 4/01 V supply Choose a supply that is compatible with the environmental requirements of your application. The supplyvoltage must be within the requirement of both the transmitter and the pulse input card. Typ...
Page 43 - Pulse frequency card outputs; Figure 22 Pulse/frequency card digital output connections
Mounting and Wiring Signal Wiring Release F UMC800 Controller Installation and User Guide 35 4/01 Pulse frequency card outputs The pulse frequency card outputs are open collector drivers designed to drive a maximum of 100 mA. AllPulse Frequency card digital outputs are optically isolated from each o...
Page 44 - Wiring Communication Links; Serial communications ports; Figure 23 Communication port connectors
Mounting and WiringWiring Communication Links 36 UMC800 Controller Installation and User Guide Release F 4/01 Wiring Communication Links Serial communications ports The controller communicates through a number of serial ports. The CPU module contains two serial ports.One is an RS 232 connection to a...
Page 45 - CONFIGURATION connector; Signal Name
Mounting and Wiring Wiring Communication Links Release F UMC800 Controller Installation and User Guide 37 4/01 Table 10 Summary of communication link connections to controller Communication Link to . . . Link Type From Controller Port Connect Cable To Port Reference Data PC or laptop (viaNull Modem ...
Page 46 - CONFIGURATION cable; PC Connector; Pin
Mounting and WiringWiring Communication Links 38 UMC800 Controller Installation and User Guide Release F 4/01 CONFIGURATION cable Table 12 Null modem cable construction PC Connector 9-Pin “D” Female UMC800 9-Pin “D” Male Pin Pin 2 3 5 4 6 7 8 2 3 5 4 6 7 8 Order part number - 51404755-501
Page 47 - Installing ferrite clamp for CE compliance; Parts needed; Cable; Figure 24 Ferrite clamp installation
Mounting and Wiring Wiring Communication Links Release F UMC800 Controller Installation and User Guide 39 4/01 Installing ferrite clamp for CE compliance This procedure ensures that unwanted radio frequency noise is filtered. It is required for CE compliance. Parts needed Part # Quantity Description...
Page 48 - DISPLAY connector (to operator interface); Operator Interface Connector Wiring
Mounting and WiringWiring Communication Links 40 UMC800 Controller Installation and User Guide Release F 4/01 DISPLAY connector (to operator interface) The controller is connected to the operator interface through a 15-pin D-Type connector cable. One cableend is connected to the DISPLAY connector of...
Page 49 - Connector location at the rear of the operator interface; 52 Operator Interface; Figure 25 Terminal connections
Mounting and Wiring Wiring Communication Links Release F UMC800 Controller Installation and User Guide 41 4/01 Connector location at the rear of the operator interface Connector Terminal Wiring Signal Wire Terminal Name Color Number RX- Black 1 RX+ White 2 RX Shd. Shield ----- 3 TX Shd. Shield --- T...
Page 50 - Shielded; MM A
Mounting and WiringWiring Communication Links 42 UMC800 Controller Installation and User Guide Release F 4/01 COMM A and B connectors (optional) The CPU module equipped with the optional communication board provides two additional RS 485communications ports with Modbus RTU protocol support. COMM A p...
Page 51 - RS 485 serial communications; Host
Mounting and Wiring Wiring Communication Links Release F UMC800 Controller Installation and User Guide 43 4/01 RS 485 serial communications When connecting the controller to a RS 485 communication link (see Figure 27), you must use terminationresistors at each end of the link. The following cables w...
Page 52 - Remote Access; Overview; TIP
Mounting and WiringRemote Access 44 UMC800 Controller Installation and User Guide Release F 4/01 Remote Access Overview Remote controller access via dial-up modem is available via the communication setup. An external modemis required at the controller and is connected to the standard RS232 configura...
Page 53 - Modem configuration; Connect the modem to a PC.
Mounting and Wiring Remote Access Release F UMC800 Controller Installation and User Guide 45 4/01 Modem configuration Before connecting a modem to the controller’s RS232 port (marked “CONFIGURATION”), the modemmust be configured with the following settings: • Baud Rate = 9600 • Parity = None • 1 sto...
Page 54 - Modem configuration examples; Com US Robotics 56K Data/Fax External Modem; Switch
Mounting and WiringRemote Access 46 UMC800 Controller Installation and User Guide Release F 4/01 Modem configuration examples Below are procedures for setting up the following commercially available modems: • 3Com US Robotics 56K Data/Fax External Modem • Zoom 56K Dualmode External Modem • Best Data...
Page 56 - Zoom 56K Dualmode External Modem
Mounting and WiringRemote Access 48 UMC800 Controller Installation and User Guide Release F 4/01 Zoom 56K Dualmode External Modem Step Action 1 Connect the modem to a PC. If your PC’s RS232 port has a 25-pin connector, use a DB-25male to DB-25 female RS232 cable. If your PC’s RS232 port has a 9-pin ...
Page 57 - Best Data 56SX Data Fax External Modem
Mounting and Wiring Remote Access Release F UMC800 Controller Installation and User Guide 49 4/01 Best Data 56SX Data Fax External Modem Step Action 1 Connect the modem to a PC. If your PC’s RS232 port has a 2- pin connector, use a DB-9 maleto DB-25 female modem cable. If your PC’s RS232 port has a ...
Page 58 - SixNet VT-MODEM Industrial External Modem
Mounting and WiringRemote Access 50 UMC800 Controller Installation and User Guide Release F 4/01 SixNet VT-MODEM Industrial External Modem Step Action 1 Connect the modem to a PC. If your PC’s RS232 port has a 25 pin connector, use a DB-9male to DB-25 female modem cable. If your PC’s RS232 port has ...
Page 59 - Power Supply Wiring; Figure 28 Power supply terminal connections; Table 14 Power supply wiring; Wire Designation; Ground wiring; Before applying power to the controller file, verify that:
Mounting and Wiring Power Supply Wiring Release F UMC800 Controller Installation and User Guide 51 4/01 Power Supply Wiring The power wiring is connected to the power terminals of the power supply in accordance with acceptedwiring practices and is summarized in Table 14 shows the terminal connection...
Page 60 - Operation; Power Up / Power Down
OperationPower Up / Power Down 52 UMC800 Controller Installation and User Guide Release F 4/01 Operation Power Up / Power Down Power-up A sequence of checks are performed by the controller anytime power is applied to the controller. Thesechecks are a set of internal diagnostics that are completed in...
Page 61 - Operational Modes and Controls; PROGRAM Mode; PROGRAM mode
Operation Operational Modes and Controls Release F UMC800 Controller Installation and User Guide 53 4/01 Operational Modes and Controls There are three operational modes defined in the UMC800 to provide safe operating environments for usersto implement changes and perform tasks on the controller and...
Page 62 - Restrictions on mode control; Mode control of the controller has the following restrictions:; Figure 29 Controller mode switch location
OperationOperational Modes and Controls 54 UMC800 Controller Installation and User Guide Release F 4/01 2. From the Operator Interface.Mode changes can be made from SET MODE display or the Calibrate AI and AO displays of theoperator interface with certain restrictions. When the manual switch is set ...
Page 63 - Table 15 Controller mode switch summary; Controller Mode Manual; Setting mode switch to PROGRAM and then to RUN; When the mode switch is
Operation Operational Modes and Controls Release F UMC800 Controller Installation and User Guide 55 4/01 Table 15 Controller mode switch summary Controller Mode Manual Switch setting Mode Control through the Configuration Port or Operator Interface RUN Unrestricted mode changes. The mode selected vi...
Page 64 - File Downloading; These files include recipes,; Table 16 Controller downloading summary
OperationFile Downloading 56 UMC800 Controller Installation and User Guide Release F 4/01 File Downloading Downloading configuration files, recipes and other files to the controller can be accomplished two ways: 1. Download from a PC or other device connected the Configuration port (serial port) of ...
Page 65 - Download via CONFIGURATION port; Code Download; Controller firmware upgrade; Before performing a code download:; Controller code download in the user utility
Operation Code Download Release F UMC800 Controller Installation and User Guide 57 4/01 Download via CONFIGURATION port A downloading tool in the control builder software can be used to download configuration files to thecontroller. The downloading tool first verifies that a valid configuration file...
Page 66 - Warm Start / Cold Start; Warm start; Number of analog input cards
OperationWarm Start / Cold Start 58 UMC800 Controller Installation and User Guide Release F 4/01 Warm Start / Cold Start Housekeeping and diagnostic routines are performed during power up sequence of the controller and priorto the controller microprocessor starting normal scan processing. During thi...
Page 67 - Status Indicators; Status LEDs; OR
Operation Status Indicators Release F UMC800 Controller Installation and User Guide 59 4/01 Number of analog input cards Time to complete one full scan (in milliseconds) 8 1700 9 1900 10 2100 11 2300 12 2500 13 2700 14 2900 15 3100 16 3300 Status Indicators Status LEDs Four LEDs on the CPU module (s...
Page 68 - Figure 30 Controller status LEDs; These blocks are configured using the control builder.
OperationStatus Indicators 60 UMC800 Controller Installation and User Guide Release F 4/01 ControllerStatusIndicators CPU Module _ 100 - 24 0 V ~ 50 / 6 0 Hz 100 VA MAX. POWER Lo BA T FORCE RUN DI S P L A Y BA T C O N F IG U R AT IO N OFFLINE RUN PROGRAM R e pl a c e ba tt er y w it h T a di ra n T ...
Page 69 - RS 485 Port Configuration (Communication Board Option); COMM A and B ports; See Figure 31 for location of the; COMM port status; Figure 31 COMM A and B ports on CPU module
Operation RS 485 Port Configuration (Communication Board Option) Release F UMC800 Controller Installation and User Guide 61 4/01 RS 485 Port Configuration (Communication Board Option) COMM A and B ports UMC controllers equipped with the optional communications board feature two RS 485 serialcommunic...
Page 71 - Maintenance; Routine maintenance; Warranty; Warranty repair is by board replacement.; Servicing
Maintenance Overview Release F UMC800 Controller Installation and User Guide 63 4/01 Maintenance Overview This section covers procedures in the maintenance, calibration and replacement of the controller and itscomponents. Maintenance to the controller consists of the following procedures: • Routine ...
Page 72 - Routine Maintenance; Controller maintenance; Replace the battery located on the CPU when the
MaintenanceRoutine Maintenance 64 UMC800 Controller Installation and User Guide Release F 4/01 Routine Maintenance Controller maintenance Normal routine maintenance of the controller is not necessary other than a periodic physical inspection ofthe controller enclosure and wiring for any signs of det...
Page 73 - Controller Calibration; Calibration overview; Calibration of the cold junction compensation references.
Maintenance Controller Calibration Release F UMC800 Controller Installation and User Guide 65 4/01 Controller Calibration ATTENTION All Analog Input (AI) and Analog Output (AO) modules are factory calibrated to 0.1% accuracy.If this accuracy is sufficient for your applications, there is not need to ...
Page 74 - Factory calibration; Write Protect Jumper ST1; AO Module
MaintenanceController Calibration 66 UMC800 Controller Installation and User Guide Release F 4/01 Factory calibration Factory calibration of controller components is performed before shipment to 0.1% accuracy. Calibrationvalues are contained in a number of the controller components, namely: the CPU,...
Page 75 - Field calibration
Maintenance Controller Calibration Release F UMC800 Controller Installation and User Guide 67 4/01 Field calibration Field calibration of controller components is limited to AI modules and AO modules. Individual channelsof the modules can be calibrated at 0% and 100% of their range. Individual chann...
Page 76 - Figure 33 AI module terminal block; RESTORE CJ FACTORY CAL – to restore CJ reference to their factory; AO module calibration values
MaintenanceController Calibration 68 UMC800 Controller Installation and User Guide Release F 4/01 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 1 Channel 4 Channel 3 Channel 2 Channel 1 + - RTD + - RTD + - RTD + - RTD + - Thermocouple Input T/C, mV, V Ground Terminal + - RTD RTD Input (3 wires) Ground Terminal + - ...
Page 77 - Figure 34 AO module jumper ST1
Maintenance Controller Calibration Release F UMC800 Controller Installation and User Guide 69 4/01 ST1 OU T 4 + _ OU T 3 + _ OU T 2 + _ OU T 1 + _ 0- 20m A ! Wire Jumper ST1 Analog Output Module Figure 34 AO module jumper ST1
Page 78 - Replacement Procedures; Figure 35 Controller components and location
MaintenanceReplacement Procedures 70 UMC800 Controller Installation and User Guide Release F 4/01 Replacement Procedures The following tables outline the procedures for replacement of the controller components. Fieldreplacement is limited to the Printed Wiring Assembly (PWA) level. Use Figure 35 to ...
Page 79 - The controller real time clock setting is lost and must be reset.
Maintenance Replacement Procedures Release F UMC800 Controller Installation and User Guide 71 4/01 CAUTION TO PRESERVE THE CONTROLLER CONFIGURATION PRIOR TO PERFORMING ANYREPLACEMENT PROCEDURES OR REMOVING POWER TO THE CONTROLLER: • Be certain that the LoBatt LED is OFF. (MEMORY – LOW BATTERY diagno...
Page 80 - Replacing the power supply fuse; Replace the fuse with the proper size and type.; Figure 36 Power supply fuse and CPU battery location
MaintenanceReplacement Procedures 72 UMC800 Controller Installation and User Guide Release F 4/01 Replacing the power supply fuse The power supply input circuit is protected with a fuse. Use the steps in the table below to replace the fuseon the power supply module. Step Action 1 Remove power from t...
Page 81 - Replacing the battery; For the standard CPU module –; Verify that the LoBATT LED is off.; modules must be performed if greater than 0.1% accuracy is required.
Maintenance Replacement Procedures Release F UMC800 Controller Installation and User Guide 73 4/01 Replacing the battery A lithium battery is used as a keep alive voltage for the volatile memory (RAM) that contains the controllerconfiguration. The battery is installed in a compartment on the CPU mod...
Page 82 - Replacing I/O modules; Install front cover. Secure with two screws.
MaintenanceReplacement Procedures 74 UMC800 Controller Installation and User Guide Release F 4/01 Replacing I/O modules If any I/O modules need to be replaced, follow the steps in the table below. Step Action 1 Remove power from controller. 2 Remove front cover by loosening the two screws at the top...
Page 83 - Replacing the CPU module
Maintenance Replacement Procedures Release F UMC800 Controller Installation and User Guide 75 4/01 12 11 10 9 8 7 6 5 4 3 2 1 2 Locks Field W iringTerminals Locks I/O ModuleIdentification Figure 37 I/O module terminal blocks (not shown: 16 point DI) Replacing the CPU module Follow the steps in the t...
Page 84 - Replacing the power supply module; Disconnect power wiring from power supply terminals.; Replace front cover and secure with two screws.
MaintenanceReplacement Procedures 76 UMC800 Controller Installation and User Guide Release F 4/01 Replacing the power supply module Step Action 1 Remove power from controller. 2 Disconnect power wiring from power supply terminals. 3 Remove front cover by loosening the two screws at the top of the en...
Page 85 - Replacing the backplane
Maintenance Replacement Procedures Release F UMC800 Controller Installation and User Guide 77 4/01 Replacing the backplane Step Action 1 Remove power from controller. 2 Disconnect power wiring from power supply terminals. 3 Remove front cover by loosening the two screws at the top of the enclosure. ...
Page 87 - Diagnostics and Troubleshooting; Power up diagnostics
Diagnostics and Troubleshooting Overview Release F UMC800 Controller Installation and User Guide 79 4/01 Diagnostics and Troubleshooting Overview This section provides diagnostic and troubleshooting information to help in evaluating controller operatingstatus, diagnosing fault conditions and taking ...
Page 88 - Controller status LEDs; Diagnostic displays; Controller diagnostic summary
Diagnostics and TroubleshootingController Diagnostics 80 UMC800 Controller Installation and User Guide Release F 4/01 Controller status LEDs Status indicators on the controller consist of four LEDs that indicate good and fault conditions in thecontroller. These LEDs indicate controller status and he...
Page 89 - Fault Detection and Troubleclearing; Table 20 Details of the diagnostic summary display; And
Diagnostics and Troubleshooting Fault Detection and Troubleclearing Release F UMC800 Controller Installation and User Guide 81 4/01 Fault Detection and Troubleclearing Interpreting the controller status and determining if any corrective action is necessary can be done byreferring to Table 20 and Tab...
Page 91 - (In the User Utility and Operator
Diagnostics and Troubleshooting Fault Detection and Troubleclearing Release F UMC800 Controller Installation and User Guide 83 4/01 Controller Diagnostic Summary (In the User Utility and Operator Interface) Controller LED on CPU Fault Detection / Troubleclearing Menu Item Status Possible Cause Contr...
Page 95 - Fault detection and troubleclearing; (In The User Utility and
Diagnostics and Troubleshooting Fault Detection and Troubleclearing Release F UMC800 Controller Installation and User Guide 87 4/01 Fault detection and troubleclearing Table 21 describes the status messages that appear on the I/O Module Diagnostics displays in the userutility and operator interface,...
Page 97 - Modem troubleshooting; The modem does not answer, or; Table 22 Controller modem troubleshooting
Diagnostics and Troubleshooting Fault Detection and Troubleclearing Release F UMC800 Controller Installation and User Guide 89 4/01 Modem troubleshooting Controller modem problems will typically show one of two symptoms. • The modem does not answer, or • the modem answers but does not establish comm...
Page 99 - Parts List; Replacement parts; Part Description
Parts List UMC800 Controller Release F UMC800 Controller Installation and User Guide 91 4/01 Parts List UMC800 Controller If you require replacement or spare parts for the UMC controller, you can order them by referring to thetable below and contacting your Honeywell representative. Replacement part...
Page 100 - I/O Red Terminal Block
Parts ListUMC800 Controller 92 UMC800 Controller Installation and User Guide Release F 4/01 Part Description Part Number I/O Red Terminal Block 46190204-501 Controller Fuse for 100-240 V supply (1 each) 46182886-002 Controller Fuse for 24 V supply (1 each) Grommet Kit (Power Terminal Cover, Grommets...
Page 101 - Specifications; Via current pulse
Release E UMC800 Controller Installation and User Guide 93 4/01 Specifications Introduction The following tables contain electrical, physical, safety and performance specifications for the UMC800controller. Controller Design Parameter Description Controller CPU with two serial communication ports,* ...
Page 102 - 5 Vac minimum
SpecificationsI/O Module Configuration 94 UMC800 Controller Installation and User Guide Release F 4/01 Component Parameter Description Accuracy (at referenceconditions) Factory configured accuracy = ± 0.1 % of rangeCold junction accuracy = ± 0.5 °CField calibration accuracy = ± 0.05 % of range Refer...
Page 103 - NPN open collector
Specifications I/O Module Configuration Release F UMC800 Controller Installation and User Guide 95 4/01 Component Parameter Description Inputs per Module 6 (ID 3) or 16 (ID B) drycontact Logic Inputs (Module ID 3 and B) Switching Voltage 5 Vdc Switching Current 5 mA Digital Outputs AC Outputs (Modul...
Page 104 - Component
SpecificationsI/O Module Configuration 96 UMC800 Controller Installation and User Guide Release F 4/01 Component Parameter Description Pulse/Frequency Inputswith Digital Outputs Input 1 to 4Voltage Levels Logic Input High Vih: 3.0 Vdc Logic Input Low Vil: 1.0 Vdc Absolute Max: 27 Vdc Absolute Min: 0...
Page 105 - Design; Optional: Two RS 485 Serial Communication ports, Modbus
Specifications Design Release F UMC800 Controller Installation and User Guide 97 4/01 Design Parameter Description Scan Rate 1 AI module – (1 to 4 analog inputs): 333 milliseconds2 AI modules – (5 to 8 analog inputs): 500 milliseconds3 AI modules – (9 to 12 analog inputs): 700 milliseconds4 AI modul...
Page 107 - Environmental and Operating Conditions; *Relative Humidity is derated above 40 °C.
Specifications Environmental and Operating Conditions Release F UMC800 Controller Installation and User Guide 99 4/01 Environmental and Operating Conditions Parameter Reference Rated Extreme Transportation and Storage Ambient Temp. °F °C 77 ± 525 ± 3 32 to 1310 to 55 32 to 1400 to 60 –40 to 151–40 t...
Page 108 - PV Inputs; Range
SpecificationsPV Inputs 100 UMC800 Controller Installation and User Guide Release F 4/01 PV Inputs Range Standard °F °C Thermocouples J –58 to 302 32 to 752 –328 to 1598 –50 to 150 0 to 400 –200 to 870 IEC 584-1 (ITS90)IEC 584-1 (ITS90)IEC 584-1 (ITS90) L –58 to 302 32 to 752 –328 to 1598 –50 to 150...
Page 111 - Index
Index Release F UMC800 Controller Installation and User Guide 103 4/01 Index —A— Ambient Temperature, 11analog input scan rate, 58 Analog Input wiring, 25 Analog Output wiring, 27 —B— Backplane, 18 replacement, 77 Battery Replacement, 64 —C— Cabling COMM A and B port, 42Configuration port, 37Display...
Page 112 - upgrade
Index 104 UMC800 Controller Installation and User Guide Release F 4/01 —O— Offline mode, 53Operating conditions, 99Operational modes, 53 —P, Q— Part Numbers, 91Power, 11Power Consumption, 11POWER LED, 59power supply replacement, 76 Power supply option, 16Pre-installation considierations, 11Program m...
Page 113 - SIKKERHESKRAV; Frekvens
SIKKERHESKRAV DA2I-6048 ! For at undgå elektrisk stød med mulighed for personskade, skal allesikkerhedsbestemmelser i denne manual følges nøje. Dette symbol advarer brugeren om en potentiel berøringsfare, såfremt der kan væreadgang til den livsfarlige netspænding. Beskyttende jordterminal. Terminale...
Page 114 - VEILIGHEIDSVEREISTEN; Frequentie
VEILIGHEIDSVEREISTEN DU2I-6048 ! Ter vermindering van het gevaar van elektrische schokken die lichamelijk letsel kunnenveroorzaken, dient u alle veiligheidsaanwijzingen in dit dokument te volgen. Dit symbool waarschuwt de gebruiker voor een potentieel schokgevaar wanneertoegang bestaat tot onderdele...
Page 115 - TURVALLISUUSMÄÄRÄYKSET; Suojamaaliitin. Kytke maadoitsjohdin tähän liittimeen.
TURVALLISUUSMÄÄRÄYKSET FI2I-6048 ! Noudata tämän ohjeen kaikkia turvaohjeita välttääksesi sähkötapaturman vaaraa. Tämä merkki varoittaa käyttäjää sähköiskun vaarasta paikassa, missä voi koskettaavaarallisia jännitteitä. Suojamaaliitin. Kytke maadoitsjohdin tähän liittimeen. • Jos laitetta käytetään ...
Page 116 - CONSIGNES DE SECURITE; Fréquence
CONSIGNES DE SECURITE FR2I-6048 ! Pour réduire tout risque de décharge électrique qui pourrait provoquer une lésioncorporelle, respectez toutes les consignes de sécurité de cette documentation. Ce symbole avertit l'utilisateur d'un risque électrique potentiel lorsqu'il peut avoir accèsà des éléments...
Page 117 - SICHERHEITSHINWEISE; Frequenz
SICHERHEITSHINWEISE GE2I-6048 Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen, um das Risiko einesStromschlags zu verringern, der zu Körperverletzung führen kann. Dieses Symbol warnt den Benutzer vor eventueller Berührungsgefahr, wolebensgefährliche Spannungen zugänglich sein können. Schü...
Page 118 - ¦μ¦®1¬ ̧a® ̧ ¦ ̧»¦°a®¦ ̧; ⁄4¦¶¦ ̄1¬¶® ̧1® ̄¦ a3 ́®®°® ̧± ́o
¦µ¦®¹¬¸ª®¸ ¦¸»¦°ª®¦¸ GR2I-6048 ! . . . • . • . • . • . • ¼¦¶¦¯¹¬¶®¸¹®¯¦ ª³´®®°®¸±´º 100 240 V 50 ï 60 Hz 100 VA ¸º²Í¬¯ª¸ µª¶®§¦°°´²¹´¸ . : 15 55°C 10 90 % 5+ / 40C 14 – 250 Hz 1 ª¨¯¦¹¦¸¹¦¸¬ ª³´µ°®¸±´º .
Page 119 - NORME DI SICUREZZA; Frequenza
NORME DI SICUREZZA IT2I-6048 ! Per ridurre i rischi di scariche elettriche che potrebbero causare alle persone, seguiretutte le precauzioni circa la sicurezza indicate in questa documentazione. Questo simbolo avverte del pericolo di scossa elettrica nelle aree in cui sono accessibiliconduttori sotto...
Page 120 - SIKKERHETSKRAV
SIKKERHETSKRAV NO2I-6048 ! Følg alle retningslinjene i dette dokumentet, slik at du reduserer risikoen forelektrisk støt og mulige personskader. Dette symbolet advarer brukeren om tilgjengelige terminaler med farligespenninger og en potensiell fare for elektrisk støt. Jordingsterminal. kabelen for j...
Page 121 - INSTRUÇÕES DE SEGURANÇA; Frequência
INSTRUÇÕES DE SEGURANÇA PO2I-6048 ! Para reduzir o risco de choque eléctrico que pode causar danos corporais, seguir todasas normas de segurança contidas nesta documentação. Este símbolo avisa o utilizador sobre um eventual perigo de choque quando sãoacessíveis voltagens sob tensão perigosas. Termin...
Page 122 - NORMAS DE SEGURIDAD; Frecuencia
NORMAS DE SEGURIDAD SP2I-6048 ! Para reducir el riesgo de choque eléctrico el cual podría causar lesiones personales,seguir todas las indicaciones de este documento. Este símbolo previene al usuario de un riesgo potencial de descarga cuando se puedeacceder a corrientes de tensión peligrosas. Termina...
Page 123 - SÄKERHETSFÖRESKRIFTER; En strömbrytare för näströmmen rekommenderas.
SÄKERHETSFÖRESKRIFTER SW2I-6048 ! För att reducera riskerna av elektriska chocker som kan orsaka personskador, följ allasäkerhetsföreskrifter i denna dokumentation. Denna symbol varnar användaren för risk för elchock vid tillfällig åtkomst avspänningsförande del. Anslutning av skyddsjord. Avsedd för...
Page 125 - HONEYWELL SERVICE CENTERS; HONEYW ELL LIMITED
HSM8 HONEYWELL SERVICE CENTERS ARGENTINA BULGARIA GERMANY HONEYW ELL S.A.I.C.BELGRANO 1156BUENOS AIRESARGENTINATel. : 54 1 383 9290 HONEYW ELL EOOD14, Iskarsko ChaussePOB 79BG- 1592 SofiaBULGARIATel : 359-791512/ 794027/ 792198 HONEYW ELL AGKaiserleistrasse 39D-63067 OFFENBACHGERMANYTel. : 49 69 80 ...
Page 126 - Floor Administrative
HSM8 HONEYWELL SERVICE CENTERS NORWAY REPUBLIC OF SOUTHAFRICA SWEDEN HONEYW ELL A/SAskerveien 61PO Box 263N-1371 ASKERNORW AYTel. : 47 66 76 20 00 HONEYW ELLSouthern AfricaPO BOX 138Milnerton 7435REPUBLIC OF SOUTH AFRICATel. : 27 11 805 12 01 HONEYW ELL A.B.S-127 86 SkarholmenSTOCKHOLMSW EDEN Tel. :...
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