Honeywell DCP200 - Manual

Honeywell DCP200

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Table of Contents:

  • Page 3 – DCP200 Profile Controller & Recorder - Product Manual
  • Page 4 – Warranty and Returns Statement; Warranty; World Wide Web
  • Page 5 – How to use this manual
  • Page 6 – Contents
  • Page 14 – Introduction; This product is a
  • Page 15 – Installation; Unpacking; Figure 1. Main dimensions
  • Page 16 – Cleaning
  • Page 17 – Field Upgrade Options; Options Modules and Functions; All dual relay modules have reinforced isolation.
  • Page 18 – Preparing to Install or Remove Options Modules
  • Page 19 – Removing/Replacing Option Modules; Remove the peg to fit dual relay modules
  • Page 20 – Replacing the Instrument in its Housing; check the supply voltage
  • Page 21 – Data Recorder Board
  • Page 22 – Electrical Installation; Installation Considerations; checked to ensure that good wiring practices have been followed.; Wire Isolation; SSR Driver outputs
  • Page 23 – Use of Shielded Cable; Figure 5. Transient suppression with inductive coils
  • Page 24 – In a liquid media - the most agitated area; Thermocouple Wire Identification Chart; Table 2. Thermocouple Extension Wire Colours
  • Page 25 – Connections and Wiring; Figure 7. Main Rear terminals
  • Page 26 – Figure 8. Additional Option terminals; Power Connections; Power Connections - Mains Powered Instruments; Figure 9. Mains Power Connections
  • Page 27 – Universal Input Connections; Thermocouple Input Connections
  • Page 28 – RTD Input Connections; Universal Input Connections - Linear Volt, mV or mA input
  • Page 29 – Option Slot 1 Connections; Option Slot 1 – Single Relay Output Module; Option Slot 1 – Single Relay Module; Option Slot 1 – Single SSR Driver Output Module; Option Slot 1 – Single SSR Driver Module; Option Slot 1 - Triac Output Module; Option Slot 1 - Triac Module; COM
  • Page 30 – Option Slot 1 - Linear Voltage or mADC Output module; Option Slot 1 - Linear Voltage & mADC Module; Option Slot 2 Connections; Option Slot 2 – Single Relay Output Module; Option Slot 2 – Single Relay Module; Option Slot 2 - Dual Relay Output Module; Option Slot 2 - Dual Relay Module
  • Page 31 – Option Slot 2 – Single SSR Driver Module
  • Page 32 – Option Slot 2 - Linear Voltage or mADC Output module; Option Slot 2 - Linear Voltage & mADC module; Option Slot 2 - Transmitter Power Supply Module; Option Slot 3 Connections; Option Slot 3 – Single Relay Output Module; Option Slot 3 – Single Relay Module
  • Page 33 – Option Slot 3 - Dual Relay Output Module; Option Slot 3 - Dual Relay Module; Option Slot 3 – Single SSR Driver Output Module; Option Slot 3 – Single SSR Driver Module; COMMON
  • Page 34 – Option Slot 3 – Dual SSR Driver Module
  • Page 35 – Option Slot 3 - Transmitter Power Supply Module; Option Slot A Connections; Option Slot A Connections – Basic Auxiliary Input Module; Option Slot A – Basic Auxiliary Input Module; Option Slot A Connections - Digital Input A Module; Option Slot A – Digital Input A Module; Option Slot A Connections - Ethernet Communications Module
  • Page 36 – Option Slot A Connections - RS485 Serial Communications Module; Option Slot A – RS485 Serial Communications Module; Option Slot B Connections; Option Slot B Connections – Digital Input B (Full Auxiliary Module); Option Slot B – Digital Input B Connections; Option Slot B Connections – Full Auxiliary Input B Module; Option Slot B – Full Auxiliary Input Connections
  • Page 37 – Powering Up; Powering Up Procedure; (refer to the Setup Wizard section of this manual); Front Panel Overview; Front panel and keys; Display; refer to the Display Configuration section for
  • Page 38 – LED Functions; Table 3. Keypad button functions; Button; backwards
  • Page 39 – Messages and Error Indications; The “; Input Problems; In this condition, the Control Outputs go to the pre-set power value
  • Page 40 – USB Data Transfer Problems; ” will also appear. Check that this operation would not cause the; Getting Help
  • Page 41 – Configuration and Use; Operation Mode; -ve Deviation Bar Graph
  • Page 42 – Table 4. Operation Mode Screens
  • Page 43 – Operator Profile Control; shown if enabled in the Profile Control Menu.; Profile Information; Manually Stop or Start a new recording.; Trend View; Only if Recording mode is Record Until Memory Full.; not pass-code protected; Navigating in Operator Mode
  • Page 44 – Adjusting the Setpoint Ramp Rate; Man; Control Enable or Disable
  • Page 45 – Main Menu; Entry into the Main Menu; Navigating the Main Menu; Unlock Codes; Manually starting, stopping and deleting recordings.
  • Page 46 – Setup Wizard; screens marked; Manual entry to the Setup Wizard; Navigating in the Setup Wizard; Setup Wizard Unlocking; Enter correct code number to access Setup Wizard.; - major screens from; Press
  • Page 47 – Supervisor Mode; Entry into Supervisor Mode; Navigating in Supervisor Mode; Screens ...
  • Page 48 – Configuration Menu; Entry into the Configuration Menu; Navigating the Configuration Menu; Enter correct code number to access Configuration Mode.; Configuration Options
  • Page 49 – Input Configuration Sub-Menu; Table 9. Input Configuration Sub-Menu Screens; see
  • Page 50 – Control Configuration Sub-Menu; Table 10. Control Configuration Sub-Menu Screens; Control Configuration:; The instrument is not able to
  • Page 52 – Output Configuration Sub-Menu; Table 11. Output Configuration Sub-Menu Screens; Outputs Configuration:; Sets the voltage required if Linear Output
  • Page 53 – Alarm Configuration Sub-Menu; Table 12. Alarm Configuration Sub-Menu Screens; x units; Communications Configuration Sub-Menu; Table 13. Communications Configuration Sub-Menu Screens; Communications Configuration:
  • Page 54 – Recorder Configuration Sub-Menu; Table 14. Data Recorder Configuration Sub-Menu Screens; Recorder Configuration:; No Recorder Warning
  • Page 55 – Clock Configuration Sub-Menu; Table 15. Internal Clock Configuration Sub-Menu Screens; Sets the format used for all displayed dates:; Display Configuration Sub-Menu; Table 16. Display Configuration Sub-Menu Screens; Display Configuration:; Standard or Negative display image.
  • Page 56 – Lock Code View; Lock Code View 1; Lost Lock Codes; Forcing Lock Code View
  • Page 57 – Resetting To Defaults; Reset To Defaults; Sets all parameters to their factory default values.; Automatic Tuning Menu; TUNE; LED functions can be altered using
  • Page 58 – Table 19. Automatic Tuning Menus Screens; Automatic Tuning Menu:; Enter correct code number to access the Automatic Tuning Menu.; Profiler Setup Menu; Screens marked; General; Settings that apply to all profiles; Create A Profile
  • Page 59 – Profile Header Details; Settings that apply to the chosen profile as a whole; Profile Segment Details; Settings that apply to individual profile segments
  • Page 60 – Segment Details
  • Page 61 – Profiler Control Menu; Table 21. Profiler Control Menu Screens; Profile Control
  • Page 62 – USB Menu; Table 22. USB Menu Screens; Write
  • Page 63 – Recorder Menu; Enter correct code number to access Data Recorder Menu.; Abort Recording; Clears the recorder memory.; Product Information Mode; Navigating Product Information Mode
  • Page 64 – Product Information Mode:; Service Information Mode
  • Page 65 – The USB Interface; Using the USB Port; USB Memory Stick Folders & Files; and
  • Page 66 – The Data Recorder Option; refer to section 8; Calibration Reminder
  • Page 67 – 0 The Profiler; Profile Components; Profile Header & Segment Information
  • Page 68 – Profile Starting & Standard Segments; Timer start available on Recorder version only
  • Page 69 – Loops Segments; Profile Running / Holding vs. Hold Segments; A running profile will also hold while Manual Control is selected.
  • Page 70 – The Auto-Hold Feature; Hold Band; , the profile can be held until; Above; only or to; Band; Auto-Hold becomes active, the profile status is shown as “Held”.; Auto-Hold On A Dwell Segment; Auto-Hold On A Ramp Segment
  • Page 71 – Profile Cycles & Repeat Sequences; will run the entire sequence of; Profile Cycles & Repeats; Power/Signal Lost Recovery Actions; Profile; once the power has been restored.
  • Page 72 – Profile End Actions; Segment End Type
  • Page 73 – Profile Abort Actions; If a running profile is forced to end early, the; Profile Abort Action; defines action taken by
  • Page 74 – Input Span; 1 Manually Tuning Controllers; Single Control Tuning (PID with Primary Output only); = x 100; Time
  • Page 75 – Dual Control Tuning (PID with Primary and Secondary Outputs); Control Tuning section above.
  • Page 76 – before moving on to the next stage.
  • Page 77 – Initially add Derivative at a value between 1/4
  • Page 78 – 2 Serial Communications; Supported Protocols; available from your supplier; RS485 Device Addressing; Ethernet Configuration
  • Page 79 – Link Layer; Modbus Link Layer
  • Page 80 – Supported Modbus Functions
  • Page 81 – Function 06 - Write Single Register; Writes two bytes to a specified word address.; Function 08 - Loopback Diagnostic Test; Codes are not supported.
  • Page 82 – Exception Responses; The format of an exception response is:
  • Page 83 – 3 Modbus Parameters; Data Formats; When working in Hexadecimal, the format calculations are:; Example Register Address Calculations
  • Page 84 – Universal Process Input Parameters
  • Page 86 – Option Slot A Parameters
  • Page 87 – Option Slot B Parameters
  • Page 88 – Option Slot 1 Parameters
  • Page 90 – Option Slot 2 Parameters
  • Page 93 – Option Slot 3 Parameters
  • Page 96 – Option Slot 4 Parameters
  • Page 101 – Setpoint Parameters
  • Page 102 – Control Parameters
  • Page 104 – Alarm parameters
  • Page 106 – Recorder & Clock Parameters
  • Page 109 – Display Parameters
  • Page 112 – Profiler Control & Status Parameters
  • Page 114 – Profile Setup Via Modbus; segment position and links it to the segment created in step 2.
  • Page 115 – Instruction Sequence to edit an existing Profile Header
  • Page 116 – Profiles must always be terminated with an end segment.; Creating Or Editing A Profile Header
  • Page 117 – Creating, Editing or Inserting Segments
  • Page 119 – Segment Data; Null; Deleting Profiles
  • Page 120 – Delete A Segment
  • Page 121 – Get Segments Remaining; Edit Response Message From Instrument
  • Page 122 – Command Response Data; Read A Profile Header
  • Page 124 – Read A Segment; The instrument replies to the Read A Segment request as follows:
  • Page 126 – Read Profile Name
  • Page 128 – Read Profile Memory Status; Read Profile Status
  • Page 129 – Instrument Data
  • Page 130 – 4 Calibration; Set the instrument to the required input type.
  • Page 131 – Recalibration Procedure; The 50mV phase MUST be calibrated before the thermocouple range.; DC milli-volt Calibration
  • Page 132 – 5 Appendix 1 – Glossary of Terms Used; Active Setpoint; Refer to the
  • Page 133 – Alarm Hysteresis Operation
  • Page 134 – Alarm Operation
  • Page 135 – Alarm Inhibit; Also refer to: Alarm Types and Alarm Operation.; Alarm Types; standard Pre-Tune activation rules apply; Automatic Reset; Integral Action
  • Page 136 – Also refer to: Remote Setpoint and Setpoint.
  • Page 137 – Bar Graphs
  • Page 138 – Clock Configuration; Also refer to: Data Recorder and Configuration Mode; Communications Write Enable; Relay; Control Configuration
  • Page 139 – Also refer to: Controller. Profiler and Profiler Mode
  • Page 141 – Deviation Alarm Value
  • Page 142 – Actual Setpoint
  • Page 143 – Default value = Input Range
  • Page 144 – Linear Output; Also refer to: Controller and Latching Relay.; Local Setpoints
  • Page 145 – Table 28. Examples Of Logical Alarm Outputs
  • Page 146 – and setpoint value is replaced by a %; Master & Slave Controllers
  • Page 147 – Minimum Duration Of Change; Also refer to: Ethernet, Modbus RTU and Serial Communications.
  • Page 148 – Modulating Valve
  • Page 149 – Configuration Mode
  • Page 151 – PD Control
  • Page 152 – Power Output Limits; Control Power
  • Page 153 – Settings = Scale Range Upper to Lower Limit
  • Page 154 – This
  • Page 155 – Refer to the Profiler Option section
  • Page 157 – Retransmit Output; Scales a linear output module in slot; Also refer to: Configuration Menu, and Setup Wizard; Reverse Acting Control; Also refer to: Modbus RTU, and Serial Communications
  • Page 158 – RTD
  • Page 159 – Sensor Break Pre-Set Power; mperature
  • Page 160 – Also refer to: Configuration Mode, Serial Communications
  • Page 161 – Setpoint Ramp Rate
  • Page 162 – Solenoid Valve; Also refer to: Configuration Menu and Lock Codes; Thermocouple; Valve Motor Control
  • Page 163 – Time Proportioning Control
  • Page 164 – Triac; Also refer to: Data Recorder, Lock Codes, Main Menu and Profiler; VDC
  • Page 165 – 6 PC SOFTWARE; refer to the IP Address Configuration section; Using The Software; Main Parameter Screen
  • Page 166 – Instrument Configuration; Parameter configuration
  • Page 167 – Supervisor/Enhanced Operation Mode Configuration; Profile Creation And Editing; Profile Editor – Header
  • Page 168 – The number of free segments still available is also shown.
  • Page 169 – Changing the Start-up Splash Screen; Honeywell DCP200 Simulation; Configuring The Connection; Refer to the wiring section for connection details
  • Page 171 – Network Configuration For Modbus TCP Options; Setting the IP Address
  • Page 172 – Edit Modbus Settings
  • Page 173 – 7 Appendix 2 - Specifications; Universal Process Input; General Input Specifications; Thermocouple Types & Ranges
  • Page 174 – Resistance Temperature Detector (RTD) Input
  • Page 175 – DC Linear Input; A on mA input terminals, 30V on voltage input terminals.; Auxiliary Inputs; KΩ or higher
  • Page 176 – Digital Inputs; No Action
  • Page 177 – Output Specifications; Option Slot 1 Options:
  • Page 178 – mA DC
  • Page 179 – Communications; Supported Communication Methods; refer to wiring diagram; Ethernet
  • Page 180 – Trend View Y-axis Scaling; Control Loop; Data Recorder Option; data retained when power is off
  • Page 181 – all programs; Hold Segment Release:; Alarms; Combinatorial Alarms:
  • Page 182 – Conditions For Use; Reference Test Conditions; Ambient Temperatures; Up to 2000m above sea level.; Standards; IP20 behind the panel.; Dimensions; Plug-in with panel mounting fixing strap.; Ventilation; 0mm gap required above, below and behind.
  • Page 183 – 8 Appendix 3 - Product Coding
  • Page 184 – Honeywell contacts
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DCP200 Profile Controller & Recorder - Product Manual

DCP200 Graphical Profiler Controller

with optional Recorder

51-52-25-150

Issue 1

April 2009

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Summary

Page 3 - DCP200 Profile Controller & Recorder - Product Manual

DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Page iii This manual supplements the Concise Product manual(s) supplied with each instrument at the time of shipment. Information in this installation, wiring and operation manual is subject to change withou...

Page 4 - Warranty and Returns Statement; Warranty; World Wide Web

DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Page iv Warranty and Returns Statement These products are sold by Honeywell Inc under the warranties set forth in the following paragraphs. Such warranties are extended only with respect to a purchase of the...

Page 5 - How to use this manual

DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Page 5 How to use this manual This manual is structured to give easy access to the information required for all aspects of the installation and use and of the Graphical Controller. The main sections are show...

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