Page 3 - DCP200 Profile Controller & Recorder - Product Manual
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Page iii This manual supplements the Concise Product manual(s) supplied with each instrument at the time of shipment. Information in this installation, wiring and operation manual is subject to change withou...
Page 4 - Warranty and Returns Statement; Warranty; World Wide Web
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Page iv Warranty and Returns Statement These products are sold by Honeywell Inc under the warranties set forth in the following paragraphs. Such warranties are extended only with respect to a purchase of the...
Page 5 - How to use this manual
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Page 5 How to use this manual This manual is structured to give easy access to the information required for all aspects of the installation and use and of the Graphical Controller. The main sections are show...
Page 6 - Contents
DCP200 Profile Controller & Recorder - Product Manual Page 6 Table Of Contents 51-52-25-150, Issue 1 – April 2009 Contents Page Number: Warranty and Returns Statement .................................................................................................... iv 1 Introduction .............
Page 14 - Introduction; This product is a
DCP200 Profile Controller & Recorder - Product Manual Page 14 Introduction 51-52-25-150, Issue 1 – April 2009 1 Introduction This product is a 1 / 4 DIN size (96 x 96mm front) microprocessor based graphical process controller, featuring a 160 x 80 pixel, monochrome LCD with a dual colour (red/gr...
Page 15 - Installation; Unpacking; Figure 1. Main dimensions
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Installation Page 15 2 Installation Unpacking 1. Remove the product from its packing. Retain the packing for future use, in case it is necessary to transport the instrument to a different site or to return i...
Page 16 - Cleaning
DCP200 Profile Controller & Recorder - Product Manual Page 16 Installation 51-52-25-150, Issue 1 – April 2009 Instruments may be mounted side-by-side in a multiple installation, but instrument to panel moisture and dust sealing will be compromised. Allow a 20mm gap above, below and behind the in...
Page 17 - Field Upgrade Options; Options Modules and Functions; All dual relay modules have reinforced isolation.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 17 3 Field Upgrade Options Options Modules and Functions The available plug-in modules, options and accessories are shown in below: Table 1. Options & Accessories PART NUMBER...
Page 18 - Preparing to Install or Remove Options Modules
DCP200 Profile Controller & Recorder - Product Manual Page 18 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Board Positions Board Mounting Struts Option 4 Module Option A Module Option 3 Module Universal Input Board Power Supply Board Option B Module Option 1 Module (hidden below B)...
Page 19 - Removing/Replacing Option Modules; Remove the peg to fit dual relay modules
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 19 Main Board Connectors POWER SUPPLY BOARD Transformer Colour Code 100-240V (Yellow) 24-48V(Blue) Display Board Connections UNIVERSAL INPUT BOARD Option 3 Slot Connector PL4B Op...
Page 20 - Replacing the Instrument in its Housing; check the supply voltage
DCP200 Profile Controller & Recorder - Product Manual Page 20 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Replacing the Instrument in its Housing CAUTION: Before replacing the instrument in it’s housing, ensure that all power has been removed from the rear terminals. With the requ...
Page 21 - Data Recorder Board
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 21 Data Recorder Board If installed, the Data Recorder memory and Real Time Clock (RTC) components are located on a plug-in daughter board attached to the front Display/CPU board...
Page 22 - Electrical Installation; Installation Considerations; checked to ensure that good wiring practices have been followed.; Wire Isolation; SSR Driver outputs
DCP200 Profile Controller & Recorder - Product Manual Page 22 Electrical Installation 51-52-25-150, Issue 1 – April 2009 4 Electrical Installation CAUTION: Installation should be only performed by technically competent personnel. It is the responsibility of the installing engineer to ensure that...
Page 23 - Use of Shielded Cable; Figure 5. Transient suppression with inductive coils
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 23 Use of Shielded Cable All analogue signals must use shielded cable. This will help eliminate electrical noise induction on the wires. Connection lead length must be kept as sh...
Page 24 - In a liquid media - the most agitated area; Thermocouple Wire Identification Chart; Table 2. Thermocouple Extension Wire Colours
DCP200 Profile Controller & Recorder - Product Manual Page 24 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Sensor Placement (Thermocouple or RTD) If the temperature probe is to be subjected to corrosive or abrasive conditions, it must be protected by an appropriate thermowell. The ...
Page 25 - Connections and Wiring; Figure 7. Main Rear terminals
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 25 Connections and Wiring This symbol means the equipment is protected throughout by double insulation. CAUTION: All external circuits connected must provide double insulation. F...
Page 26 - Figure 8. Additional Option terminals; Power Connections; Power Connections - Mains Powered Instruments; Figure 9. Mains Power Connections
DCP200 Profile Controller & Recorder - Product Manual Page 26 Electrical Installation 51-52-25-150, Issue 1 – April 2009 13 14 L N The wiring diagram below shows the additional connections (numbered 25 to 42) at the sides of the case rear. These are required for Options Slots 4 and C if fitte...
Page 27 - Universal Input Connections; Thermocouple Input Connections
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 27 Power Connections - 24/48V AC/DC Powered Instruments 24/48V AD/DC powered instruments will operate from a 20 to 48V AC or 22 to 55V DC supply. AC power consumption is 15VA max...
Page 28 - RTD Input Connections; Universal Input Connections - Linear Volt, mV or mA input
DCP200 Profile Controller & Recorder - Product Manual Page 28 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Universal Input Connections – PT100 / NI120 (RTD) input For three wire RTDs, connect the resistive leg and the common legs of the RTD as illustrated. For a two wire RTD a wire...
Page 29 - Option Slot 1 Connections; Option Slot 1 – Single Relay Output Module; Option Slot 1 – Single Relay Module; Option Slot 1 – Single SSR Driver Output Module; Option Slot 1 – Single SSR Driver Module; Option Slot 1 - Triac Output Module; Option Slot 1 - Triac Module; COM
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 29 Option Slot 1 Connections Option Slot 1 – Single Relay Output Module If option slot 1 is fitted with a single relay output module, make connections as illustrated. The relay c...
Page 30 - Option Slot 1 - Linear Voltage or mADC Output module; Option Slot 1 - Linear Voltage & mADC Module; Option Slot 2 Connections; Option Slot 2 – Single Relay Output Module; Option Slot 2 – Single Relay Module; Option Slot 2 - Dual Relay Output Module; Option Slot 2 - Dual Relay Module
DCP200 Profile Controller & Recorder - Product Manual Page 30 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Option Slot 1 - Linear Voltage or mADC Output module If option slot 1 is fitted with a DC linear output module, make connections as illustrated. Figure 17. Option Slot 1 - Lin...
Page 31 - Option Slot 2 – Single SSR Driver Module
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 31 Option Slot 2 – Single SSR Driver Output Module If option slot 2 is fitted with a single SSR driver output module, make connections as illustrated. The solid-state relay drive...
Page 32 - Option Slot 2 - Linear Voltage or mADC Output module; Option Slot 2 - Linear Voltage & mADC module; Option Slot 2 - Transmitter Power Supply Module; Option Slot 3 Connections; Option Slot 3 – Single Relay Output Module; Option Slot 3 – Single Relay Module
DCP200 Profile Controller & Recorder - Product Manual Page 32 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Option Slot 2 - Linear Voltage or mADC Output module If option slot 2 is fitted with a DC linear output module, make connections as illustrated. Figure 23. Option Slot 2 - Lin...
Page 33 - Option Slot 3 - Dual Relay Output Module; Option Slot 3 - Dual Relay Module; Option Slot 3 – Single SSR Driver Output Module; Option Slot 3 – Single SSR Driver Module; COMMON
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 33 Option Slot 3 - Dual Relay Output Module If option slot 3 is fitted with a dual relay output module, make connections as illustrated. This module has two independent SPST rela...
Page 34 - Option Slot 3 – Dual SSR Driver Module
DCP200 Profile Controller & Recorder - Product Manual Page 34 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Option Slot 3 – Dual SSR Driver Output Module If option slot 3 is fitted with a dual SSR driver output module, make connections as illustrated. The solid-state relay drivers a...
Page 35 - Option Slot 3 - Transmitter Power Supply Module; Option Slot A Connections; Option Slot A Connections – Basic Auxiliary Input Module; Option Slot A – Basic Auxiliary Input Module; Option Slot A Connections - Digital Input A Module; Option Slot A – Digital Input A Module; Option Slot A Connections - Ethernet Communications Module
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Electrical Installation Page 35 Option Slot 3 - Transmitter Power Supply Module If option slot 3 is fitted with a transmitter power supply module, make connections as illustrated. The output is an unregulate...
Page 36 - Option Slot A Connections - RS485 Serial Communications Module; Option Slot A – RS485 Serial Communications Module; Option Slot B Connections; Option Slot B Connections – Digital Input B (Full Auxiliary Module); Option Slot B – Digital Input B Connections; Option Slot B Connections – Full Auxiliary Input B Module; Option Slot B – Full Auxiliary Input Connections
DCP200 Profile Controller & Recorder - Product Manual Page 36 Electrical Installation 51-52-25-150, Issue 1 – April 2009 Option Slot A Connections - RS485 Serial Communications Module If option slot A is fitted with the RS485 serial communication module, connections are as illustrated. Carefully...
Page 37 - Powering Up; Powering Up Procedure; (refer to the Setup Wizard section of this manual); Front Panel Overview; Front panel and keys; Display; refer to the Display Configuration section for
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Powering Up Page 37 5 Powering Up CAUTION: Ensure safe wiring practices have been followed. When powering up for the first time, disconnect the output connections. The instrument must be powered from a suppl...
Page 38 - LED Functions; Table 3. Keypad button functions; Button; backwards
DCP200 Profile Controller & Recorder - Product Manual Page 38 Powering Up 51-52-25-150, Issue 1 – April 2009 LED Functions There are four red LEDs that by default, indicate the status of the primary and secondary control outputs, automatic tuning and alarm status. The top line of the graphical d...
Page 39 - Messages and Error Indications; The “; Input Problems; In this condition, the Control Outputs go to the pre-set power value
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Messages and Error Indications Page 39 6 Messages and Error Indications Start-up Errors The following displays are shown when an error detected during the power-up self-test. Option Module Problems The “ Opt...
Page 40 - USB Data Transfer Problems; ” will also appear. Check that this operation would not cause the; Getting Help
DCP200 Profile Controller & Recorder - Product Manual Page 40 Messages and Error Indications 51-52-25-150, Issue 1 – April 2009 PV Over-range or Under-range Indication If the measured process variable value is more than 5% above than the Scale Range Upper Limit, its value is replace by the word ...
Page 41 - Configuration and Use; Operation Mode; -ve Deviation Bar Graph
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 41 7 Configuration and Use Operation Mode This is the mode used during normal operation of the instrument. It can be accessed from the Main Menu, and is the usual mode entered at...
Page 42 - Table 4. Operation Mode Screens
DCP200 Profile Controller & Recorder - Product Manual Page 42 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Example Profile Operating Screen LED Indicators LED Function Labels Process Value & Setpoint Engineering Units Profile Name & ProgressSegment No. & Progress Profil...
Page 43 - Operator Profile Control; shown if enabled in the Profile Control Menu.; Profile Information; Manually Stop or Start a new recording.; Trend View; Only if Recording mode is Record Until Memory Full.; not pass-code protected; Navigating in Operator Mode
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 43 Operator Profile Control Allows the operator to control the defined profiles.If a profile is running, the choices are: Do Nothing; Abort Profile (end immediately); Jump to Nex...
Page 44 - Adjusting the Setpoint Ramp Rate; Man; Control Enable or Disable
DCP200 Profile Controller & Recorder - Product Manual Page 44 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Press to select the Setpoint Value Display and Adjustment screen Press or to adjust each Local Setpoint to the required value. A Remote Setpoint value cannot be altered ...
Page 45 - Main Menu; Entry into the Main Menu; Navigating the Main Menu; Unlock Codes; Manually starting, stopping and deleting recordings.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 45 Main Menu This menu is used to access the various features and configuration menus available in the instrument. The available menus are dependent upon the features and options...
Page 46 - Setup Wizard; screens marked; Manual entry to the Setup Wizard; Navigating in the Setup Wizard; Setup Wizard Unlocking; Enter correct code number to access Setup Wizard.; - major screens from; Press
DCP200 Profile Controller & Recorder - Product Manual Page 46 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Setup Wizard An easy Setup Wizard runs automatically at first ever power-up or if whenever a Reset To Defaults is carried out. Users can follow the Wizard screens to setup par...
Page 47 - Supervisor Mode; Entry into Supervisor Mode; Navigating in Supervisor Mode; Screens ...
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 47 Supervisor Mode This mode is only available if it has been configured from the PC software. The software is used to copy up to 50 screens from the Configuration Menus to inclu...
Page 48 - Configuration Menu; Entry into the Configuration Menu; Navigating the Configuration Menu; Enter correct code number to access Configuration Mode.; Configuration Options
DCP200 Profile Controller & Recorder - Product Manual Page 48 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Configuration Menu This menu can be used as an alternative to the more limited Setup Wizard when the instrument is configured for the first time, or when further changes are r...
Page 49 - Input Configuration Sub-Menu; Table 9. Input Configuration Sub-Menu Screens; see
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 49 Input Configuration Sub-Menu Table 9. Input Configuration Sub-Menu Screens Input Configuration: Process Variable Input Type w From various Thermocouple, RTD and Linear inputs....
Page 50 - Control Configuration Sub-Menu; Table 10. Control Configuration Sub-Menu Screens; Control Configuration:; The instrument is not able to
DCP200 Profile Controller & Recorder - Product Manual Page 50 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Control Configuration Sub-Menu Table 10. Control Configuration Sub-Menu Screens Control Configuration: Control Enable/Disable Sets the method used to enable/disable the contro...
Page 52 - Output Configuration Sub-Menu; Table 11. Output Configuration Sub-Menu Screens; Outputs Configuration:; Sets the voltage required if Linear Output
DCP200 Profile Controller & Recorder - Product Manual Page 52 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Setpoint Ramp Rate The Setpoint Ramp Rate value (1 to 9999 display units per hour or OFF). This ramp is applied at power-up and any setpoint changes. Local Setpoint 1 Value w ...
Page 53 - Alarm Configuration Sub-Menu; Table 12. Alarm Configuration Sub-Menu Screens; x units; Communications Configuration Sub-Menu; Table 13. Communications Configuration Sub-Menu Screens; Communications Configuration:
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 53 Alarm Configuration Sub-Menu Table 12. Alarm Configuration Sub-Menu Screens Alarm Configuration: Alarm n Type w Sets the type for each of the 5 alarms From: Unused; Process Hi...
Page 54 - Recorder Configuration Sub-Menu; Table 14. Data Recorder Configuration Sub-Menu Screens; Recorder Configuration:; No Recorder Warning
DCP200 Profile Controller & Recorder - Product Manual Page 54 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Recorder Configuration Sub-Menu Table 14. Data Recorder Configuration Sub-Menu Screens Recorder Configuration: No Recorder Warning If the Recorder Configuration menu is entere...
Page 55 - Clock Configuration Sub-Menu; Table 15. Internal Clock Configuration Sub-Menu Screens; Sets the format used for all displayed dates:; Display Configuration Sub-Menu; Table 16. Display Configuration Sub-Menu Screens; Display Configuration:; Standard or Negative display image.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 55 Clock Configuration Sub-Menu Table 15. Internal Clock Configuration Sub-Menu Screens Clock Configuration: Date Format w Sets the format used for all displayed dates: dd/mm/yyy...
Page 56 - Lock Code View; Lock Code View 1; Lost Lock Codes; Forcing Lock Code View
DCP200 Profile Controller & Recorder - Product Manual Page 56 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Lock Code View Unlock Codes To prevent unauthorised entry, some menus are protected by a lock code. These screens are indicated by the symbol before their names in the scree...
Page 57 - Resetting To Defaults; Reset To Defaults; Sets all parameters to their factory default values.; Automatic Tuning Menu; TUNE; LED functions can be altered using
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 57 Resetting To Defaults Table 18. Reset To Defaults Sub-Menu Screen Reset To Defaults: Reset To Defaults Sets all parameters to their factory default values. If the instrument i...
Page 58 - Table 19. Automatic Tuning Menus Screens; Automatic Tuning Menu:; Enter correct code number to access the Automatic Tuning Menu.; Profiler Setup Menu; Screens marked; General; Settings that apply to all profiles; Create A Profile
DCP200 Profile Controller & Recorder - Product Manual Page 58 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Table 19. Automatic Tuning Menus Screens Automatic Tuning Menu: Automatic Tuning Mode Unlocking Enter correct code number to access the Automatic Tuning Menu. Pre-Tune w Tur...
Page 59 - Profile Header Details; Settings that apply to the chosen profile as a whole; Profile Segment Details; Settings that apply to individual profile segments
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 59 Profile Header Details Profile Header: Settings that apply to the chosen profile as a whole Enter Profile Name Up to 16 characters can be used to name each profile Profile S...
Page 60 - Segment Details
DCP200 Profile Controller & Recorder - Product Manual Page 60 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Segment Details (Cont….) Segment Loop Enter the segment to loop back to, and the number of times to loop back, before continuing forward to the next segment, if the segment ...
Page 61 - Profiler Control Menu; Table 21. Profiler Control Menu Screens; Profile Control
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 61 Profiler Control Menu Table 21. Profiler Control Menu Screens Profiler Menu: Profile Control If a profile is running, choose from: Do Nothing, Abort Profile (end immediately...
Page 62 - USB Menu; Table 22. USB Menu Screens; Write
DCP200 Profile Controller & Recorder - Product Manual Page 62 Configuration & Use 51-52-25-150, Issue 1 – April 2009 USB Menu A Notification is shown if a USB Memory Stick is inserted or removed from the USB Port. The USB Menu will automatically be offered after insertion. The USB menu can a...
Page 63 - Recorder Menu; Enter correct code number to access Data Recorder Menu.; Abort Recording; Clears the recorder memory.; Product Information Mode; Navigating Product Information Mode
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Configuration & Use Page 63 Recorder Menu This menu controls the starting and stopping of the Data Recorder and the deletion of previous recordings. Refer to the Recorder Configuration sub-menu in Config...
Page 64 - Product Information Mode:; Service Information Mode
DCP200 Profile Controller & Recorder - Product Manual Page 64 Configuration & Use 51-52-25-150, Issue 1 – April 2009 Table 24. Product Information Screens Product Information Mode: Input Calibration Status Calibration status of the mVDC, VDC, mADC, RTD and Thermocouple CJC inputs. Caution: R...
Page 65 - The USB Interface; Using the USB Port; USB Memory Stick Folders & Files; and
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Recorder Option Page 65 8 The USB Interface The features covered in this section of the manual are available on models fitted with the optional USB Interface or the Data Recorder (which includes the USB Inte...
Page 66 - The Data Recorder Option; refer to section 8; Calibration Reminder
DCP200 Profile Controller & Recorder - Product Manual Page 66 Data Recorder 51-52-25-150, Issue 1 – April 2009 9 The Data Recorder Option The features covered in this section are available on models fitted with the Data Recorder option. This option includes a USB Interface ( refer to section 8 )...
Page 67 - 0 The Profiler; Profile Components; Profile Header & Segment Information
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Profiler Option Page 67 10 The Profiler The features covered in this section relate to the Profiler (Setpoint Programmer) option. If the instrument also has the Data Recorder option fitted, it’s Real Time Cl...
Page 68 - Profile Starting & Standard Segments; Timer start available on Recorder version only
DCP200 Profile Controller & Recorder - Product Manual Page 68 Profiler Option 51-52-25-150, Issue 1 – April 2009 Profile Starting & Standard Segments The example profiles below contain examples of the standard segment types required to make simple profiles or profile sequences. A Start Trigg...
Page 69 - Loops Segments; Profile Running / Holding vs. Hold Segments; A running profile will also hold while Manual Control is selected.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Profiler Option Page 69 Loops Segments A Loop Segment goes back to a specified segment in the current profile. This action is repeated for the required number of times (1 to 9999) before the profile continue...
Page 70 - The Auto-Hold Feature; Hold Band; , the profile can be held until; Above; only or to; Band; Auto-Hold becomes active, the profile status is shown as “Held”.; Auto-Hold On A Dwell Segment; Auto-Hold On A Ramp Segment
DCP200 Profile Controller & Recorder - Product Manual Page 70 Profiler Option 51-52-25-150, Issue 1 – April 2009 The Auto-Hold Feature Each profile segment has individual Auto-Hold settings. If utilised, these ensure that the profile and the actual process remain synchronised. If the process doe...
Page 71 - Profile Cycles & Repeat Sequences; will run the entire sequence of; Profile Cycles & Repeats; Power/Signal Lost Recovery Actions; Profile; once the power has been restored.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Profiler Option Page 71 Profile Cycles & Repeat Sequences A profile can be configured to run itself 1 to 9999 times or continuously using the Profile Cycles setting. A profile ending with Repeat Then End...
Page 72 - Profile End Actions; Segment End Type
DCP200 Profile Controller & Recorder - Product Manual Page 72 Profiler Option 51-52-25-150, Issue 1 – April 2009 Possible Recovery Methods: A Abort the profile and maintain the profile value from the time the power failed. B Abort the profile and use Controller Setpoint value. C Abort the profil...
Page 73 - Profile Abort Actions; If a running profile is forced to end early, the; Profile Abort Action; defines action taken by
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Profiler Option Page 73 Profile Abort Actions If a running profile is forced to end early, the Profile Abort Action defines action taken by the instrument. This is set in the General Profile Configuration se...
Page 74 - Input Span; 1 Manually Tuning Controllers; Single Control Tuning (PID with Primary Output only); = x 100; Time
DCP200 Profile Controller & Recorder - Product Manual Page 74 Manual Tuning 51-52-25-150, Issue 1 – April 2009 P Input Span T 6 11 Manually Tuning Controllers Single Control Tuning (PID with Primary Output only) This technique balances the need to reach setpoint quickly, with the wish to limit s...
Page 75 - Dual Control Tuning (PID with Primary and Secondary Outputs); Control Tuning section above.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Manual Tuning Page 75 Dual Control Tuning (PID with Primary and Secondary Outputs) This tuning technique balances the need to reach setpoint quickly, with the wish to limit setpoint overshoot at start-up and...
Page 76 - before moving on to the next stage.
DCP200 Profile Controller & Recorder - Product Manual Page 76 Manual Tuning 51-52-25-150, Issue 1 – April 2009 5. Follow the instructions in the diagram below. At each stage, allow sufficient settling time before moving on to the next stage. P.Pb is the Primary Proportional Band, Int.T is the In...
Page 77 - Initially add Derivative at a value between 1/4
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Manual Tuning Page 77 Fine Tuning. A separate cycle time adjustment parameter is provided for the Primary and Secondary control when using time proportioning control outputs. Note: Adjusting the cycle time a...
Page 78 - 2 Serial Communications; Supported Protocols; available from your supplier; RS485 Device Addressing; Ethernet Configuration
DCP200 Profile Controller & Recorder - Product Manual Page 78 Serial Communications 51-52-25-150, Issue 1 – April 2009 12 Serial Communications Supported Protocols Communication with a Modbus RTU or Modbus TCP master device is possible if the appropriate communications module is fitted into Opti...
Page 79 - Link Layer; Modbus Link Layer
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Serial Communications Page 79 Link Layer A Query (or command) is transmitted from the Modbus Master to the Modbus Slave. The slave instrument assembles the reply to the master. All of the instruments covered...
Page 80 - Supported Modbus Functions
DCP200 Profile Controller & Recorder - Product Manual Page 80 Serial Communications 51-52-25-150, Issue 1 – April 2009 Supported Modbus Functions Modbus defines several function types. The following types are supported by this instrument: Function Code (decimal) Modbus Meaning Description 03 / 0...
Page 81 - Function 06 - Write Single Register; Writes two bytes to a specified word address.; Function 08 - Loopback Diagnostic Test; Codes are not supported.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Serial Communications Page 81 Function 06 - Write Single Register Writes two bytes to a specified word address. QUERY Function Address of Word Value to write 06 HI LO HI LO RESPONSE Function Address of Word ...
Page 82 - Exception Responses; The format of an exception response is:
DCP200 Profile Controller & Recorder - Product Manual Page 82 Serial Communications 51-52-25-150, Issue 1 – April 2009 Function 23 Hex - Read / Write Multiple Registers ( 0x17 hex ) Reads and writes the requested number of consecutive words (two-bytes) starting at the specified addresses. QUERY ...
Page 83 - 3 Modbus Parameters; Data Formats; When working in Hexadecimal, the format calculations are:; Example Register Address Calculations
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 83 13 Modbus Parameters The Modbus parameter register addresses are detailed in the tables below.The Access column indicates if a parameter is read only (RO) or if it can also be writt...
Page 84 - Universal Process Input Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 84 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Universal Process Input Parameters Parameter Name Modbus Address Access Values (Dec) (Hex) Universal Process Input Type 1024 0x0400 R/W Value Process Input Type 0 B Type Thermocoupl...
Page 86 - Option Slot A Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 86 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) Scale Point 13 1078 0x0436 R/W >Scale point 12 to 100.0% Display Point 13 1079 0x0437 R/W Valid between scale range maximu...
Page 87 - Option Slot B Parameters
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 87 Parameter Name Modbus Address Access Values (Dec) (Hex) Master Transmit Format 2123 0x084B R/W Value Data Format 0 Integer 1 Integer with 1 decimal place 2 Floating point number Com...
Page 88 - Option Slot 1 Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 88 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) Digital Input B Status 2085 0x0825 RO Value Digital Input B Status 0 Inactive 1 Active Calibration Status 2086 0x0826 RO Valu...
Page 90 - Option Slot 2 Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 90 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Option Slot 2 Parameters Parameter Name Modbus Address Access Values (Dec) (Hex) Option Slot 2 Module Type 2160 0x0870 RO Value Module Fitted In Slot 2 0 None Fitted 1 Single Relay ...
Page 93 - Option Slot 3 Parameters
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 93 Parameter Name Modbus Address Access Values (Dec) (Hex) 20 Event 4 AND Alarm 4. Direct Acting 21 Event 4 AND Alarm 4. Reverse Acting 22 Event 5 AND Alarm 5. Direct Acting 23 Event 5...
Page 96 - Option Slot 4 Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 96 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) 14 Event 1 AND Alarm 1. Direct Acting 15 Event 1 AND Alarm 1. Reverse Acting 16 Event 2 AND Alarm 2. Direct Acting 17 Event 2...
Page 101 - Setpoint Parameters
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 101 Parameter Name Modbus Address Access Values (Dec) (Hex) 14 Event 1 AND Alarm 1. Direct Acting 15 Event 1 AND Alarm 1. Reverse Acting 16 Event 2 AND Alarm 2. Direct Acting 17 Event ...
Page 102 - Control Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 102 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) Auxiliary Input B Offset 4080 0x0FF0 R/W Setpoint is always limited within Setpoint Maximum and Minimum Auxiliary Input B Va...
Page 104 - Alarm parameters
DCP200 Profile Controller & Recorder - Product Manual Page 104 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Alarm parameters Parameter Name Modbus Address Access Values (Dec) (Hex) Alarm 1 Type 6144 0x1800 R/W Value Alarm 1 Type 0 Process High Alarm 1 Process Low Alarm 2 Deviation Alarm ...
Page 106 - Recorder & Clock Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 106 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) Alarm 5 Type 6208 0x1840 R/W Value Alarm 5 Type 0 Process High Alarm 1 Process Low Alarm 2 Deviation Alarm (SP-PV) 3 Band Al...
Page 109 - Display Parameters
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 109 Parameter Name Modbus Address Access Values (Dec) (Hex) Real Time Clock Fitted 7871 0x1EBF RO Value Real Time Clock Fitted 0 Not Fitted 1 Fitted Day Of The Week 7872 0x1EC0 R/W Val...
Page 112 - Profiler Control & Status Parameters
DCP200 Profile Controller & Recorder - Product Manual Page 112 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) 10 Every 15 Minutes 11 Every 30 Minutes Values To Display In Trend View 9001 0x2329 R/W Value Trend View Data 0 None (trend ...
Page 114 - Profile Setup Via Modbus; segment position and links it to the segment created in step 2.
DCP200 Profile Controller & Recorder - Product Manual Page 114 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Parameter Name Modbus Address Access Values (Dec) (Hex) Current Segment Remaining Time 8238 0x202E RO The remaining time for the current profile segment Total Hold Time 8239 0x202F...
Page 115 - Instruction Sequence to edit an existing Profile Header
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 115 Instruction Sequence to create a profile at a specified profile position CAUTION: If this profile number is already in use then the profile header data is overwritten but the segme...
Page 116 - Profiles must always be terminated with an end segment.; Creating Or Editing A Profile Header
DCP200 Profile Controller & Recorder - Product Manual Page 116 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 The following rules apply when creating a profile over communications: Profiles must always be terminated with an end segment. Segments cannot be added after an end segment has...
Page 117 - Creating, Editing or Inserting Segments
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 117 Creating Or Editing A Profile Header - Request ( to instrument ) Field Name Data Comments (Dec) (Hex) Profile Start Signal Low Byte A/R A/R Time/day Profile Start Time (Byte 4 - Hi...
Page 119 - Segment Data; Null; Deleting Profiles
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 119 Segment Data The Segment Data is included in the command message when creating, editing or inserting segments (see above). It is provided in two parts (Segment Info A and B).The me...
Page 120 - Delete A Segment
DCP200 Profile Controller & Recorder - Product Manual Page 120 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Delete Profiles - Request ( to instrument ) Field Name Data Comments (Dec) (Hex) Write Start Address High 32 20 Write Start Address Low 06 06 Write Quantity Of Registers High 00 00...
Page 121 - Get Segments Remaining; Edit Response Message From Instrument
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 121 Get Segments Remaining Returns the number of unused segments remaining in the instrument. The number will be between 0 and 255, depending on how many have been used in the profiles...
Page 122 - Command Response Data; Read A Profile Header
DCP200 Profile Controller & Recorder - Product Manual Page 122 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Command Response Data The data contained in the Edit Response Message returned after each profile or segment edit message is shown below. The data seen can be an error code, the nu...
Page 124 - Read A Segment; The instrument replies to the Read A Segment request as follows:
DCP200 Profile Controller & Recorder - Product Manual Page 124 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Read Profile Header - Response ( from instrument ) Field Name Data Comments (Dec) (Hex) Profile Starting Setpoint High 00 00 0 = Current Setpoint, 1 = Current Process Variable Valu...
Page 126 - Read Profile Name
DCP200 Profile Controller & Recorder - Product Manual Page 126 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Segment Data The Segment Data is included in the response to a Read Segment request. It is provided in two parts (Segment Info A and B).The meaning of the data contained in Segment...
Page 128 - Read Profile Memory Status; Read Profile Status
DCP200 Profile Controller & Recorder - Product Manual Page 128 Modbus Parameters 51-52-25-150, Issue 1 – April 2009 Read Profile Memory Status This command returns the status of the profile memory used. The response to this command is to return a table of all the profile numbers that are in use....
Page 129 - Instrument Data
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Modbus Parameters Page 129 Instrument Data Parameter Name Modbus Address Access Values (Dec) (Hex) Serial Number 1 210 0x00D2 RO The first 4 digits of the instrument’s Serial number. Serial Number 2 211 0x00...
Page 130 - 4 Calibration; Set the instrument to the required input type.
DCP200 Profile Controller & Recorder - Product Manual Page 130 Calibration 51-52-25-150, Issue 1 – April 2009 14 Calibration WARNING: CALIBRATION IS ONLY REQUIRED FOR INSTRUMENTS IN WHICH CALIBRATION ERRORS HAVE BEEN ENCOUNTERED. REFER TO CALIBRATION CHECK BELOW. CAUTION: Calibration must be per...
Page 131 - Recalibration Procedure; The 50mV phase MUST be calibrated before the thermocouple range.; DC milli-volt Calibration
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Calibration Page 131 Recalibration Procedure Recalibration is carried out in five phases as shown in the table below; each phase corresponds to a basic input type. CAUTION: The 50mV phase MUST be calibrated ...
Page 132 - 5 Appendix 1 – Glossary of Terms Used; Active Setpoint; Refer to the
DCP200 Profile Controller & Recorder - Product Manual Page 132 Glossary 51-52-25-150, Issue 1 – April 2009 15 Appendix 1 – Glossary of Terms Used Active Setpoint The term Active Setpoint is used to describe the currently selected setpoint when the instrument is in Controller Mode. Controllers ca...
Page 133 - Alarm Hysteresis Operation
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 133 Figure 49. Alarm Hysteresis Operation PROCESS HIGH ALARM PROCESS LOW ALARM BAND ALARM DEVIATION HIGH ALARM DEVIATION LOW ALARM Inactive Inactive Inactive Inactive Inactive Inactive Alarm In...
Page 134 - Alarm Operation
DCP200 Profile Controller & Recorder - Product Manual Page 134 Glossary 51-52-25-150, Issue 1 – April 2009 Alarm Operation The Process and Deviation Alarm types are illustrated, together with the action of any associated outputs. Also refer to: Alarm Hysteresis, Alarm Inhibit, Alarm Types, Band ...
Page 135 - Alarm Inhibit; Also refer to: Alarm Types and Alarm Operation.; Alarm Types; standard Pre-Tune activation rules apply; Automatic Reset; Integral Action
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 135 Alarm Inhibit Alarm Inhibit prevents unwanted process or deviation alarm activation at power-up or when the controller setpoint is changed. The alarm activation is inhibited until a ‘Safe’ ...
Page 136 - Also refer to: Remote Setpoint and Setpoint.
DCP200 Profile Controller & Recorder - Product Manual Page 136 Glossary 51-52-25-150, Issue 1 – April 2009 Auxiliary Input Up to two secondary linear input modules can be installed in Option Slot A and B. These can be used as Remote Setpoint inputs. Signals can be mA, mV, VDC or Potentiometer. A...
Page 137 - Bar Graphs
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 137 Bar Graphs The instrument displays a bar-graph in the base operation mode screen. These can showPID Power Output (single control = uni-directional, dual control = bi-directional), Control D...
Page 138 - Clock Configuration; Also refer to: Data Recorder and Configuration Mode; Communications Write Enable; Relay; Control Configuration
DCP200 Profile Controller & Recorder - Product Manual Page 138 Glossary 51-52-25-150, Issue 1 – April 2009 As the jacket temperature rises, the slave’s heater output falls. The product temperature also rises at a rate dependant on the transfer lag between the jacket and product. This causes the ...
Page 139 - Also refer to: Controller. Profiler and Profiler Mode
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 139 Control Deviation Control Deviation is the difference between the Process Variable value and the Actual Setpoint. The Control deviation error is equal to PV – SP. This value can be monitore...
Page 141 - Deviation Alarm Value
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 141 Deviation Alarm Value Defines the amount of control deviation considered acceptable before a deviation alarm is activated. A positive value (deviation high) sets the alarm point above the c...
Page 142 - Actual Setpoint
DCP200 Profile Controller & Recorder - Product Manual Page 142 Glossary 51-52-25-150, Issue 1 – April 2009 Display Resolution The maximum number of digits that can be displayed and/or the maximum number of decimal places. Numeric values (e.g. process variable, setpoints etc) are limited to no mo...
Page 143 - Default value = Input Range
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 143 Input Range This is the overall process variable input range and type as selected by the Process Input Type parameter. This range can be scaled by the Scale Range Upper & Lower Limits. ...
Page 144 - Linear Output; Also refer to: Controller and Latching Relay.; Local Setpoints
DCP200 Profile Controller & Recorder - Product Manual Page 144 Glossary 51-52-25-150, Issue 1 – April 2009 Linear Output A mVDC, mADC or voltage signal used to provide a proportional control or retransmit output. Also refer to: Linear Input mVDC, mADC, Proportional Control, Retransmit Output and...
Page 145 - Table 28. Examples Of Logical Alarm Outputs
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 145 Table 28. Examples Of Logical Alarm Outputs Logical OR: Alarm 1 OR Alarm 2 Direct Acting Reverse-Acting ALARM 1 OFF ALARM 2 OFF OUTPUT OFF ALARM 1 OFF ALARM 2 OFF OUTPUT ON ON OFF ON ON OFF...
Page 146 - and setpoint value is replaced by a %; Master & Slave Controllers
DCP200 Profile Controller & Recorder - Product Manual Page 146 Glossary 51-52-25-150, Issue 1 – April 2009 Main Menu The top-level menu that allows access to operation mode as well as all other menus. These are: configuration mode, profiler setup and recorder menus, the setup wizard, supervisor ...
Page 147 - Minimum Duration Of Change; Also refer to: Ethernet, Modbus RTU and Serial Communications.
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 147 Cascade Control is another type of Master & Slave application where the slaves setpoint is set using the master controllers PID power output.The terms Master and Slave are also used in ...
Page 148 - Modulating Valve
DCP200 Profile Controller & Recorder - Product Manual Page 148 Glossary 51-52-25-150, Issue 1 – April 2009 Modulating Valve A valve that can be positioned anywhere between fully closed and fully open by means of an incorporated motor. A typical application would be controlling temperature in a f...
Page 149 - Configuration Mode
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 149 Operation Mode The mode used during normal operation of the instrument. It can be accessed from the Main Menu, and is the usual mode entered at power-up. The screens shown include a main sc...
Page 151 - PD Control
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 151 PD Control Proportional and Derivative (PD) control combines proportional control with derivative action. It is similar to PID control, but without Integral action. Also refer to: Derivativ...
Page 152 - Power Output Limits; Control Power
DCP200 Profile Controller & Recorder - Product Manual Page 152 Glossary 51-52-25-150, Issue 1 – April 2009 Figure 52. Pre-Tune Operation When Pre-Tune is completed, the PID control output power is applied using the calculated values. Pre-Tune limits the possibility of setpoint overshoot when the...
Page 153 - Settings = Scale Range Upper to Lower Limit
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 153 Primary Proportional Band The portion of the input span over which the Primary Output power level is proportional to the process variable value. Applicable if Control Type is single or dual...
Page 154 - This
DCP200 Profile Controller & Recorder - Product Manual Page 154 Glossary 51-52-25-150, Issue 1 – April 2009 Process Variable Offset The Process variable offset is used to modify the measured process variable value. Use this parameter to compensate for errors in the displayed process variable. Pos...
Page 155 - Refer to the Profiler Option section
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 155 Profiler A profiler controls the value of the actual setpoint over time; increasing, decreasing or holding its value as required. This is used in applications where the rate of rise or fall...
Page 157 - Retransmit Output; Scales a linear output module in slot; Also refer to: Configuration Menu, and Setup Wizard; Reverse Acting Control; Also refer to: Modbus RTU, and Serial Communications
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 157 Retransmit Output n Scale Minimum Scales a linear output module in slot n if it has been selected to retransmit the PV or SP. Retransmit Scale Minimum defines the value of the process varia...
Page 158 - RTD
DCP200 Profile Controller & Recorder - Product Manual Page 158 Glossary 51-52-25-150, Issue 1 – April 2009 RTD Resistance Temperature Detector. A temperature sensor that changes resistance with a change in the measured temperature. This instruments process input supports PT100 (platinum, 100Ω at...
Page 159 - Sensor Break Pre-Set Power; mperature
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 159 Self-Tune Self-Tune continuously optimises tuning while a controller is operating. It uses a pattern recognition algorithm, which monitors the control deviation. The diagram shows a typical...
Page 160 - Also refer to: Configuration Mode, Serial Communications
DCP200 Profile Controller & Recorder - Product Manual Page 160 Glossary 51-52-25-150, Issue 1 – April 2009 Serial Communications Configuration A sub-menu of Configuration Mode used to adjust the serial communications parameters. (Addressing, data rate, parity, master/slave settings and write ena...
Page 161 - Setpoint Ramp Rate
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 161 Setpoint Ramp Rate The rate at which the actual setpoint value will move towards its target value, when the setpoint value is adjusted or the active setpoint is changed. With ramping in use...
Page 162 - Solenoid Valve; Also refer to: Configuration Menu and Lock Codes; Thermocouple; Valve Motor Control
DCP200 Profile Controller & Recorder - Product Manual Page 162 Glossary 51-52-25-150, Issue 1 – April 2009 Solenoid Valve An electromechanical device, use to control the flow of gases or liquids. It has just two states, open or closed. Usually, a spring holds the valve closed until a current is ...
Page 163 - Time Proportioning Control
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Glossary Page 163 Time Proportioning Control Time proportioning control is accomplished by cycling the output on and off during the prescribed cycle time, whenever the process variable is within the proporti...
Page 164 - Triac; Also refer to: Data Recorder, Lock Codes, Main Menu and Profiler; VDC
DCP200 Profile Controller & Recorder - Product Manual Page 164 Glossary 51-52-25-150, Issue 1 – April 2009 Triac A small internal solid state relay, which can be used in place of a mechanical relay in applications switching low power AC, up to 1 amp. Like a relay, the output is time proportioned...
Page 165 - 6 PC SOFTWARE; refer to the IP Address Configuration section; Using The Software; Main Parameter Screen
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 PC Software Page 165 16 PC SOFTWARE The primary function of the software is to create, download and store instrument configurations and profiles. Additionally, changes can be made to the operation of the ins...
Page 166 - Instrument Configuration; Parameter configuration
DCP200 Profile Controller & Recorder - Product Manual Page 166 PC Software 51-52-25-150, Issue 1 – April 2009 Instrument Configuration When creating a new configuration with the software, the basic instrument type and the options to be fitted to it must be defined in the Device Selection screen....
Page 167 - Supervisor/Enhanced Operation Mode Configuration; Profile Creation And Editing; Profile Editor – Header
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 PC Software Page 167 Functional Groups Mode Drop Down Parameter List Selected Parameters Add Entry Remove Entry Move Up Move Down Figure 56. Supervisor/Enhanced Operation Mode Configuration Profile Creation ...
Page 168 - The number of free segments still available is also shown.
DCP200 Profile Controller & Recorder - Product Manual Page 168 PC Software 51-52-25-150, Issue 1 – April 2009 If the option to uploaded a profile is chosen, a list of profiles in the connected instrument is shown. The user can select the required profile from the list.A directory of existing pro...
Page 169 - Changing the Start-up Splash Screen; Honeywell DCP200 Simulation; Configuring The Connection; Refer to the wiring section for connection details
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 PC Software Page 169 Changing the Start-up Splash Screen The graphic shown during the instrument start-up sequence can be changed from the main parameter screen. Select Download Splash Screen option from the...
Page 171 - Network Configuration For Modbus TCP Options; Setting the IP Address
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 PC Software Page 171 Network Configuration For Modbus TCP Options If the instrument has the Modbus TCP communications option fitted, an IP address must be assigned to it in order for it to communicate with t...
Page 172 - Edit Modbus Settings
DCP200 Profile Controller & Recorder - Product Manual Page 172 PC Software 51-52-25-150, Issue 1 – April 2009 Edit Modbus Settings The Edit Modbus Settings tab configures the connection between the Ethernet module and the instrument’s microprocessor. These settings MUST match with the settings i...
Page 173 - 7 Appendix 2 - Specifications; Universal Process Input; General Input Specifications; Thermocouple Types & Ranges
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Specifications Page 173 17 Appendix 2 - Specifications Universal Process Input General Input Specifications Input Sample Rate: Ten samples per second. Digital Input Filter time constant 0.0 (OFF), 0.5 to 100...
Page 174 - Resistance Temperature Detector (RTD) Input
DCP200 Profile Controller & Recorder - Product Manual Page 174 Specifications 51-52-25-150, Issue 1 – April 2009 Thermocouple Performance Calibration: Complies with BS4937, NBS125 and IEC584. Measurement Accuracy: 0.1% of full range span 1LSD. NOTE: Reduced performance for B Thermocouple fro...
Page 175 - DC Linear Input; A on mA input terminals, 30V on voltage input terminals.; Auxiliary Inputs; KΩ or higher
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Specifications Page 175 DC Linear Input DC Linear Types & Ranges Input Type Ranges Input Type Ranges mA DC 0 to 20mA 4 to 20mA V DC 0 to 5V 1 to 5V mV DC 0 to 50mV 10 to 50mV 2 to 10V 0 to 10V DC Linear ...
Page 176 - Digital Inputs; No Action
DCP200 Profile Controller & Recorder - Product Manual Page 176 Specifications 51-52-25-150, Issue 1 – April 2009 Input resistance: mV ranges : >10MΩ.Voltage ranges: 47KΩ.Curent ranges: 5Ω. Input protection: Voltage input: will withstand up to 5x input voltage overload without damage or degrad...
Page 177 - Output Specifications; Option Slot 1 Options:
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Specifications Page 177 Output Specifications Output Module Types Option Slot 1 Options: Single Relay, Single SSR Driver, Triac or DC linear. Option Slot 2 Options: Single Relay, Dual Relay, Single SSR Drive...
Page 178 - mA DC
DCP200 Profile Controller & Recorder - Product Manual Page 178 Specifications 51-52-25-150, Issue 1 – April 2009 Triac Output Performance Operating Voltage: 20 to 280Vrms @47 to 63Hz. Current Rating: 0.01 to 1A (full cycle rms on-state @ 25 C); derates linearly above 40 C to 0.5A @ 80 C. N...
Page 179 - Communications; Supported Communication Methods; refer to wiring diagram; Ethernet
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Specifications Page 179 Communications Supported Communication Methods Type Function PC Configuration Socket Direct configuration using the PC Configuration Software RS485 Configuration and general communica...
Page 180 - Trend View Y-axis Scaling; Control Loop; Data Recorder Option; data retained when power is off
DCP200 Profile Controller & Recorder - Product Manual Page 180 Specifications 51-52-25-150, Issue 1 – April 2009 Display Display Type: 160 x 80 pixel, monochrome graphic LCD with a dual colour (red/green) backlight. Display Area: 66.54mm (W ) x 37.42mm (H). Display Characters: 0 to 9, a to z, A ...
Page 181 - all programs; Hold Segment Release:; Alarms; Combinatorial Alarms:
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Specifications Page 181 Profiler Option Profile Limits: Number of profiles = 64 maximum.Total number of segments ( all programs ) = 255 maximum. Loop Back Segments: 1 to 9999 loops back to specified segment....
Page 182 - Conditions For Use; Reference Test Conditions; Ambient Temperatures; Up to 2000m above sea level.; Standards; IP20 behind the panel.; Dimensions; Plug-in with panel mounting fixing strap.; Ventilation; 0mm gap required above, below and behind.
DCP200 Profile Controller & Recorder - Product Manual Page 182 Specifications 51-52-25-150, Issue 1 – April 2009 Conditions For Use Reference Test Conditions Ambient Temperature: 20 C ±2 C. Relative Humidity: 60 to 70%. Supply Voltage: 100 to 240V AC 50Hz ±1%. Source Resistance: <10Ω for ...
Page 183 - 8 Appendix 3 - Product Coding
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 18 Appendix 3 - Product Coding Model Code DCP20 - x - x - x - x - x - x - x - x - x - x USB/Recorder Graphical Profiler 1 Graphical Profiler with USB Port 2 Graphical Profiler /Recorder with USB Port 3 Suppl...
Page 184 - Honeywell contacts
DCP200 Profile Controller & Recorder - Product Manual 51-52-25-150, Issue 1 – April 2009 Honeywell contacts ARGENTINA HONEYW ELL S.A.I.C.BELGRANO 1156BUENOS AIRESARGENTINATel. : 54 1 383 9290 ASIA PACIFIC HONEYW ELL ASIAPACIFIC Inc.Room 3213-3225Sun Kung Kai CentreN° 30 Harbour RoadWANCHAIHONG K...
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