Page 2 - HEALTH AND SAFETY
2 HEALTH AND SAFETY INFORMATION FOR THE INSTALLER AND SERVICE ENGINEERS Under the Consumer Protection Act 1987 and the Health and Safety at Work Act 1974, it is a requirement to provide information on substances hazardous to health (COSHH Regulations 1988). The Company takes every reasonable care to...
Page 3 - GENERAL SAFETY INSTRUCTIONS
3 GENERAL SAFETY INSTRUCTIONS Read and understand this booklet before operating and installing this appliance. 1 The person(s) who installs this appliance, commissions, services or carries out any remedial work, ie electrical fault finding must be Corgi registered. 2 The cooker should not be altered...
Page 5 - IMPORTANT INFORMATION
5 IMPORTANT INFORMATION Congratulations you are now the proud owner of the new RedfyreCentral Heating Cooker which is capable of providing full centralheating and domestic hot water. As manufacturers we are proud ofthe features, and quality of construction of all our cookers. These instructions expl...
Page 6 - USERS INSTRUCTIONS
6 The Redfyre cooker has two large ovens. The main ovenworks similar to a conventional oven which is controlled byits own programmer and thermostat, this thermostat alsocontrols the rest of the appliance. This oven will reach aroasting oven temperature in approximately 20 - 25 minutesfrom cold and l...
Page 7 - LIGHTING THE BURNERS
7 USERS INSTRUCTIONS COOKER BURNER 5.1 The cooker burner is fully automatic and requires no manual intervention to light. Ensure that the programmer is in theON mode, neon glowing, and turn the thermostat to thedesired temperature. The cooker light will illuminate and oncethe desired temperature has...
Page 8 - USER INSTRUCTIONS
8 USER INSTRUCTIONS Setting event times Step A 6.7 Press PROG to advance to the next step. The display will be as in diagram 4. Step B 6.8 Press and release the+ or - buttons to change event 1 ON time in increments of one minute.Note: If buttons are held down, the time will change inincrements of 10...
Page 9 - Approx Time
9 USER INSTRUCTIONS 9.1 This is a blocked flue sensing device. This is an important safety device to prevent the products of combustion enteringthe room due to a flue problem. Under no circumstancesmust this device be put out of operation whilst the cooker isin use. 9.2 If either one or both burners...
Page 10 - OVEN COOKING GUIDE
10 OVEN COOKING GUIDE PLEASE NOTE - THESE TABLES SHOULD BE USED AS GUIDENCEONLY AS EACH COOKER AND ITS INSTALLATION WILL VARYSLIGHTLY. 1.1 Meat cooked in a heat storage cooker has very little shrinkage and rarely requires any additional fat for cooking. There aretwo basic methods for roasting meat, ...
Page 12 - CARE OF THE COOKER
12 CARE OF THE COOKER IMPORTANT: Never use caustic, citric, or abrasive cleaners as these will scratch ordamage the surface. Always try to wipe up any spillages when they occur. A more satisfactory result will be achieved if the cooker is coolwhen cleaning. Use hot soapy water and a cloth for the en...
Page 13 - USER COOKER FAULT FINDING
13 USER COOKER FAULT FINDING COOKER WILL NOT START CHECK THE FUSE IN COOKER & BOILER MAINS SUPPLY HAS NOT BLOWN CHECK COOKER THERMOSTAT IS SWITCHED ON AMBER NEON WILL BE ILLUMINATED IS THE COOKER PROGRAMMER SWITCHED ON (NOTE PROGRAMMER WILL ‘GO TO SLEEP’ IF POWER SUPPLY HAS BEEN INTERRUPTED FOR ...
Page 14 - USER BOILER FAULT FINDING; IS THE BOILER HIGH LIMIT; YES
14 USER BOILER FAULT FINDING BOILER WILL NOT WORK SET EXTERNAL PROGRAMMER IS THE BOILER HIGH LIMIT RESET NEON ILLUMINATED ON THE CONTROL PANEL PRESS RESET BUTTON - (DO NOT RESET MORE THAN TWICE IF FAULT PERSISTS CALL YOUR ENGINEER) IF BOTH BOILER & COOKER RESET BUTTONS ARE ILLUMINATED IT MAY BE ...
Page 16 - TECHNICAL DETAILS
16 TECHNICAL DETAILS Model Cooker 60 80 100 120 Rated input kw (gross) 17.6 22.2 29.7 37.3 45.5 Rated output kw (gross) - 17.6 23.4 29.3 35.2 Burner Cooker Boiler - 60k Boiler - 80k Boiler - 100k Boiler - 120k Gas Volume m 3/jr 1.68 2.11 2.84 3.56 4.34 Co2 % 8.5-9.0 7.0-8.0 8.0-8.5 8.5-9.0 8.5-9.0 S...
Page 17 - SITE REQUIREMENTS
17 SITE REQUIREMENTS Sound Levels Whilst the level of sound is low it is important that the followingaspects should be considered before installation: (a) The Flue pipe from the appliance should be cast iron (b) Some people are particularly sensitive to even low noise levels so this aspect should be...
Page 18 - CENTRAL HEATING COOKER DIMENSIONS
18 SITE REQUIREMENTS 51 87 126 167 206 70 158 604 1440clearance,(Min.) 985 915 970 125 FLOW and RETURNtappings1 ” BSP CENTRAL HEATING COOKER DIMENSIONS Gas Electric 1 4
Page 19 - INSTALLATION INSTRUCTIONS; GENERAL DESCRIPTION
19 INSTALLATION INSTRUCTIONS 1.1 The Redfyre range of Central Heating cookers is a range of floor mounted storage central heating cookers with a fixedrate cooker burner and the option of four fixed rate centralheating outputs depending on heating load. 60, 80, 100 x12,000 BTU. 1.2 The cooker has two...
Page 20 - INSTALLATION; TYPES OF CHIMNEY AND FLUE SYSTEMS
20 INSTALLATION 1.1 The supply pipe from the cooker is 3/4” BSP threaded male. An isolating gas valve must be fitted adjacent to the cooker andthe gas installation pipe work must be installed, inspected,tested for soundness and purged in accordance with BS 6891 Nominal inlet gas pressure 20mbar Maxi...
Page 21 - LINING OF EXISTING CHIMNEYS
INSTALLATION 21 4.1 Before using any existing chimney or refitting a gas appliance, it is vital to check that the chimney is safe. Oversized,leaking or rough chimneys can be inefficient and dangerous. 4.2 There are two basic existing types of chimney re-lining product suitable for use with gas appli...
Page 22 - FLUE SYSTEMS; W I N D; H I G H L O W; WIND EFFECTS ON BUILDINGS
22 FLUE SYSTEMS W I N D H I G H L O W H I G H L O W H I G H L O W R O O F P I T C H O V E R 3 0° R O O F P I T C H O V E R 3 0° F L A T R O O F 5. WIND EFFECTS ON BUILDINGS 6. IMPORTANT NOTES The following drawing shows the general high and lowpressure areas on buildings. Flues should not be termina...
Page 23 - FLUE TERMINATION
23 FLUE TERMINATION I R R E S P E C T I V E O F T H E T Y P E S O F C H I M N E YS Y S T E M , A B R I T I S H G A S A P P R O V E D T E R M I N A LM U S T B E U S E D R e c o m m e n d e d f l u e p o s i t i o n s f o r s o m e r o o f c o n d i t i o n s
Page 24 - WATER SYSTEMS; EXPANSION VESSEL REQUIREMENTS
24 WATER SYSTEMS 1.1 The appliance is suitable for fully pumped open vent & sealed systems only and the installation must comply with the requirements of BS 6798 and BS 5449. Fit a drain off cock inthe lowest part of the system. Where the boiler is also to beused for providing domestic hot water...
Page 25 - OPEN SYSTEMS; PLUMBING ‘Y’ PLAN
Page 26 - PLUMBING ‘S’ PLAN
Page 27 - ELECTRICAL SUPPLY
27 ELECTRICAL SUPPLY Electrical Supply230V 1 Phase 50Hz (Fused 3 amp) Note: THIS APPLIANCE MUST BE EARTHED All electrical wiring must be carried out by a qualified electrician inaccordance with current I.E.E. Regulations and any LocalRegulations that may apply. The 230v - 50Hz electrical supply to t...
Page 28 - COOKER INTERNAL WIRING
Page 29 - WIRING ‘S’ PLAN
29 WIRING ‘S’ PLAN Independent control or space and water heating circulation in afully pumped system with two motorised valves (see SystemDiagrams 1 and 2) This scheme provides the optimum degree of control over a fullypumped installation. Seperate two port motorised valves are fittedin the space h...
Page 30 - WIRING ‘Y’ PLAN
30 WIRING ‘Y’ PLAN Independent control of space and water heating circulation inafully pumped system with one motorised diverting valve (SeeSystem Diagram 3) This scheme provides control over a fully pumped instalation bymeans of a single motorised diverting valve. This provides flow tothe space hea...
Page 31 - SERVICING; REPLACEMENT OF PARTS
31 SERVICING To maintain the appliances high thermal efficiency andreliable operation, it must be serviced annually which is also arequirement of the appliances guarantee. If the boiler is usedto provide central heating and hot water, we recommendthat the appliances annual service is carried out jus...
Page 33 - BOILER THERMOSTATS
33 SERVICING a) Remove the upper programmer retaining panel, four screw and starlock washers at the four corners of panel. b) Supporting the panel ease forward and release 6 way plug (two lugs). Carefully put panel at one side. c) Access to the underside of the control panel will need to be gained b...
Page 34 - BLOCKED FLUE OVERHEAT THEMOSTAT
34 SERVICING f) Replace in reverse order ensure heat shield large opening is at the top of the panel. g) Reset the programmer to the current time and program to customer requirements. See Fig. 11 a) Remove the lower control panel and remove the smaller blocked flue thermostat panel 2 screws. b) Remo...
Page 35 - BOILER HEAT EXCHANGER
35 SERVICING The boiler access door is behind the programmer mounting panel. Carefully remove the programmer mounting panel secured with fixing screws and disconnect the electrical plug. Remove the boiler access door by unscrewing the 4 wing nuts - check rubber seal and renew if necessary. Remove th...
Page 36 - SERVICE ENGINEER; GUIDE TO FAULT FINDING; COOKER NOT WORKING - SWITCH ON AT CLOCK + THERMOSTAT
36 SERVICE ENGINEER GUIDE TO FAULT FINDING NO CHECK OPERATION OF LIMIT THERMOSTAT AND NEON INDICATOR NO IS THERE 230V ON TERMINAL OF MAINS INLET PLUG IS THERE 230V ON TERMINAL L OF COOKER PROGRAMMER IS THERE 230V ON BLACK WIRE (SWITCH LIVE) FROM PROGRAMMER IS THERE 230V ON BLACK WIRE ON COOKER LIMIT...
Page 37 - BOILER NOT WORKING - ENSURE THERMOSTAT IS SWITCHED ON
37 SERVICE ENGINEER GUIDE TO FAULT FINDING IS THERE 230V ON TERMINAL S3 OF MAINS INLET PLUG IS THERE 230V ON TERMINAL 2 OF BOILER STAT (RED WIRE) IS THERE 230V ON TERMINAL ON BOILER LIMIT WITH RED AND PURPLE WIRE. CHECK FUNCTION OF BOILER LIMIT THERMOSTAT (CHECK FUNCTION OF OVERHEAT INDICATOR LIGHT)...
Page 38 - FAULT FINDING
38 FAULT FINDING ELECTRICITY SAFETY - Switch off electrical supply to unit before making any electrical tests. FAULT POSSIBLE CAUSE ACTION BURNER WILL NOT START Boiler Thermostat or other Ensure all controls are calling for heat system controls satisfied Fuse blown Fit new 5 amp fuse, if it blows ag...
Page 40 - SPARE PARTS LIST
40 SPARE PARTS LIST Item Description Part No. 1 Door Catch Chrome R/H 602884 2 Door Catch Chrome L/H 602883 3 Door Seal 602911 4 Spring 602088 5 Hinge pin 33097 6 Buffer 99593 7 Enamelled Door Liner 602912 8 Towel Rail chrome 600841 9 Chrome Lid 602457 10 Spring Handle 601478 11 Inner Lid 602459 12 ...
