Honeywell 9782 Series- User Manual

Honeywell 9782 Series

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Table of Contents:

  • Page 2 – ii; CE CONFORMITY; Honeywell
  • Page 3 – iii; About This Document; Abstract; Changes were made to Section 9 to reflect changes in the software.; References
  • Page 4 – iv; Contents
  • Page 7 – vii
  • Page 8 – viii
  • Page 9 – ix
  • Page 11 – xi; Tables
  • Page 12 – xii
  • Page 13 – xiii; Figures
  • Page 14 – xiv
  • Page 15 – Introduction; Multi-function instrument; resistivity: megohms or kilohms; and higher; User interface; cycle through the displays of real-time values; Easy to configure
  • Page 16 – Conductivity/Resistivity Analyzer/Controller; Input; annunciate alarms
  • Page 17 – Automatic cell washing; ratio of the two cell inputs; Automatic range scaling
  • Page 18 – Watertight corrosion-resistant case
  • Page 21 – Selecting a parameter for edit
  • Page 22 – the temperature in; CONDENSATE; T C
  • Page 23 – Combined display; C1 0.58 μ S; Figure 1-3 Representative Combined Display; RAT IO; Figure 1-4 Representative Computed Value Display
  • Page 24 – Clock and AutoClean; AUT O CL EAN; ALARM STRIPE; T IME REMAINING; Figure 1-5 AutoClean Display
  • Page 26 – Menu Item
  • Page 27 – Configuration system minimizes decisions; Cell 1 “Advanced Features” AutoClean and range status indication
  • Page 28 – Interactions affecting permitted relay assignments; ATTENTION; nor any discrete control.; When reading the tables keep in mind the following:
  • Page 29 – Table 1-3 Available Combinations of Relay Assigments
  • Page 30 – All 9782 models can use relays for control
  • Page 31 – Overview of Installation and Setup Tasks; Setup tasks described in this manual; Table 1-4 Overview of Analyzer/Controller Installation Tasks; Sequence; Install power wiring.
  • Page 32 – The manual also contains:
  • Page 33 – Specifications and Model Number
  • Page 34 – CE conformity; Conductivity
  • Page 35 – Wide range models; TDS; the next lower available cell constant.; Operating Conditions; Ambient Temperature: Normal 0 to 60
  • Page 36 – Performance under reference operating conditions; Reference Operating Conditions: 25 ±1; Operating Influences under normal operating conditions
  • Page 37 – Availability; SO; Cell rinse schedule settings
  • Page 39 – Model Number Breakdown; The model number breakdown is presented in the tables that follow.; Instructions; KEY NUMBER
  • Page 40 – Selection
  • Page 43 – The topics in this section are listed below.; Topic; Unpacking and Preparing
  • Page 44 – Procedure; Table 3-1 contains procedure for unpacking and preparing the 9782.; Table 3-1 Procedure for Unpacking and Preparing the 9782; Carefully remove the instrument from the shipping container.
  • Page 45 – ATTENTION - UNIT SET FOR 240 VAC; CE
  • Page 46 – Figure 3-2-1 Mounting and Dimensions – Non-Backlit Display Option; Case Outline; Panel Cutout; inc he s
  • Page 47 – Figure 3-2-2 Mounting and Dimensions – Non-Backlit Display Option
  • Page 48 – Figure 3-3-1 Mounting and Dimensions – Backlit Display Option
  • Page 49 – Figure 3-3-2 Mounting and Dimensions – Backlit Display Option; Vertical Rear Pipe Mounting; Panel Mounting
  • Page 51 – Power Wiring; General W iring Practices for Power W iring
  • Page 52 – General Wiring Practices for Power Wiring; W iring should be performed by qualified personnel only.; Safety precautions; WARNING; Avoid damage to components; Wiring for immunity compliance
  • Page 53 – Power Wiring Considerations; Recommended wire size
  • Page 54 – Installing Power Wiring; Follow the procedure in Table 4-1 to install AC power wiring.; Turn power off at mains before installing AC power wiring.; Table 4-1 Procedure for Installing AC Power Wiring; The unit may be damaged if you apply power with the wrong voltage.; Replace the safety cover and secure it with the screw.
  • Page 55 – Power Terminations; Figure 4-1 AC Power Terminals
  • Page 57 – I/O Setup and System Configuration
  • Page 58 – Ease of configuration
  • Page 59 – Illustrations
  • Page 60 – Purpose
  • Page 61 – The procedure for I/O setup configuration is shown in Table 5-1.
  • Page 62 – Table 5-1 Procedure for Performing I/O Setup; Step; Go to the next screen.; Go to the next screen.
  • Page 64 – If the instrument is a standard range model and the cell
  • Page 65 – “DE ENABLED”, instead of displaying output assignments.
  • Page 66 – For a discussion of tuning proportional control see Appendix A.; Process Variables; CAT; If CAT control will be used, select it from the menu.
  • Page 67 – Select an output to configure it for control.
  • Page 68 – computed difference; The procedure for configuring On/Off control is shown in Table 5-3.
  • Page 69 – Table 5-3 Procedure for Configuring On/Off Control; CYCLE TMR 1
  • Page 70 – Table 5-4 Procedure for Configuring PFT Control; PFT; Enter the setpoint at which the output should be turned on.
  • Page 71 – Table 5-5 Procedure for Configuring DAT Control
  • Page 72 – Configuring Alarms; Table 5-6 Procedure for Configuring Alarms; Select the alarm to be configured.
  • Page 73 – Setting the Clock; Table 5-7 Procedure for Setting the Clock; CLOCK SETUP; ON W /RESET starts the clock now. Following power
  • Page 74 – Configuring AutoClean; The piping and valves required by AutoClean are shown in Section 7.; Timer-initiated operation
  • Page 75 – Hold mode; Table 5-8 Procedure for Configuring AutoClean; If you have already set the clock, go to the next screen.
  • Page 76 – Timer setup is used to specify the frequency of the rinses.
  • Page 77 – Selecting a Computed Value to Be Displayed; RATIO: ratio between the values measured by the cells; Use the procedure in Table 5-9 to specify a computed value.; Table 5-9 Procedure for Specifying a Computed Value
  • Page 78 – Specify the value to be computed.
  • Page 79 – Summary of Menu Choices and System Defaults; Table 5-10 Menu Choices and System Defaults; PARAMETER
  • Page 80 – standard range models with cell constant; configuration: retransmission output scaling; always selected for
  • Page 82 – NONE
  • Page 83 – Input and Output Wiring; What’s in this section?; General W iring Practices for I/O W iring
  • Page 84 – General Wiring Practices for I/O Wiring; Safety precaution; Immunity Compliance
  • Page 85 – ) or heavier signal input wiring is required.
  • Page 86 – Wiring Analog Inputs and Outputs; The available computed values are:; Follow the procedure in Table 6-2 to install analog I/O wiring.
  • Page 87 – Table 6-2 Procedure for Installing Analog I/O Wiring; Lift the bezel gently to disengage it from the top edge of the case.
  • Page 88 – Compensator; Output Terminals; Figure 6-1 Terminal Connections
  • Page 89 – The relay contact maximum ratings are in Table 6-3.; Table 6-3 Relay Contact Maximum Ratings; CAUTION; Follow the procedure in Table 6-3 to install relay output wiring.
  • Page 90 – Table 6-4 Procedure for Wiring Relays
  • Page 91 – Disconnecting RC Arc Suppression Circuits
  • Page 92 – Wiring a Device to the Relay Indicating Output Range Status; Change for Steam Condensate Monitoring
  • Page 93 – NC; by Point Change
  • Page 95 – AutoClean Theory and Piping; Install piping and valves as diagrammed in this section.; AutoClean Sequence and Piping
  • Page 96 – Rinse sequence; The “AUTO CLEAN” message is cleared.
  • Page 97 – Automatic Wash Setup; Figure 7-1 Automatic Cell Wash Setup
  • Page 99 – Calibration; Calibration trim can be removed as described in 8.5; Recommendations for Successful Measurement and Calibration; Calibration menu customized for different configurations
  • Page 101 – Selection and care of cell essential; Note the following recommendations:
  • Page 102 – Entering the Cal Factor for Each Cell; Table 8-1 Procedure for Entering Cal Factor; CELL CAL FACTOR
  • Page 103 – Performing Calibration Trim; Materials required are:; Table 8-2 Conductivity of Potassium Chloride Solutions at 25; Conductivity (microsiemens
  • Page 105 – Removing Calibration Trim Values; Table 8-4 Procedure for Removing Calibration Trim Values; A calibration trim message will be displayed.
  • Page 106 – Determining and Entering the TDS Conversion Factor; All water is evaporated.; Out-of range-values forced to closest limit
  • Page 107 – Table 8-5 Procedure for Entering TDS Conversion Factor; TDS CVSN FACTOR C2
  • Page 109 – Diagnostics and Messages; System Status Messages
  • Page 111 – Process Alarm Messages; Alarms dependent on configuration; Indicates alarm state, if the Analyzer/Controller is
  • Page 112 – On-Line Diagnostics and System Error Messages; Output affected by error; Table 9-3 On-Line Diagnostics and System Error Messages; Note 1: Temperature compensator should be 8550 ohms at 25
  • Page 113 – Table 9-4 Procedure For Initiating Display and Keyboard Tests; OFFLINE FUNCTIONS
  • Page 115 – Use the procedure in Table 9-5 to test the relays and analog outputs.; Grasp the bottom center portion of the front bezel and pull it
  • Page 117 – Maintenance
  • Page 119 – Output Calibration; A screwdriver to fit the terminal block screws is also required.
  • Page 120 – Table 10-1 Procedure for Calibrating Outputs
  • Page 121 – Select the value to be calibrated.; To save the correction press ENTER.; SAVED; This screen confirms that the value was saved.
  • Page 122 – Specifying a Tagname or Other Display String; INSTRUMENT TAGGING; Press ENTER or MENU to exit.
  • Page 123 – PRODUCT INFO
  • Page 124 – The software version is read-only information.; OOOO
  • Page 125 – Adjusting the Screen Contrast; To adjust the display contrast, follow the procedure in Table 10-4.; SCREEN CONTRAST
  • Page 126 – Entering a Password for Security; Follow the procedure in Table 10-5 to enter a password.; SECURITY; To enable the security function, select YES.
  • Page 127 – RESET UNIT
  • Page 128 – The resistance of each available gauge choice (in copper wire) is:; Figure 10-1 Example of a Conductivity Loop; ohms
  • Page 130 – Replacing the Fuse; Figure 10-2 Location of Power Fuse; To replace the fuse follow the procedure in Table 10-8.
  • Page 131 – Table 10-8 Procedure for Replacing the Fuse
  • Page 133 – Accessories and Replacement Parts List
  • Page 135 – AVAILABLE CABLES; Note 1: Order cable by the length in whole foot increments.
  • Page 137 – Proportional Control Tuning; Appendix A; Adjust effective proportional band width; Increase the reagent delivery capacity.; Unacceptable overshoot; Increase mixing in the treatment tank.
  • Page 139 – Two-Cell Applications; Appendix B; Ion Exchange; Reverse Osmosis; Typical Range is 0 to 20%
  • Page 140 – Parts Rinsing; Conductivity Ratio =
  • Page 141 – Softener Monitoring; Typical Ratio Range is 1 to 1.25; Steam Power Measurements; Specific conductivity -- chemical treatment level
  • Page 143 – Microprocessor Board Switch Settings; Appendix C; Figure C-1 Microprocessor Board DIP Switches; SW1 - all positions set to off
  • Page 144 – Table C-1 Microprocessor Board Switch Settings
  • Page 145 – Using a Precision Check Resistor; Appendix D; This technique can be used two ways:; Set cal factor and calibration trim for ideal conditions; Conductivity (microSiemens/cm)
  • Page 146 – S, use cell constant 0.1 and perform the following calculation:; Concentration values; Data for Concentration Range Measurements; Cell Constant
  • Page 148 – Industrial Automation and Control
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9782 Series Two Cell

Conductivity/Resistivity

Analyzer/Controller

Operator’s Manual

70-82-25-74

Rev 3

6/99

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Summary

Page 2 - ii; CE CONFORMITY; Honeywell

9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 ii Copyright, Notices, and Trademarks Printed in U.S.A. – © Copyright 1999 by Honeywell Inc. Revision 3 – 6/99 W hile this information is presented in good faith and believed to be accurate, Honeywelldisclaims the impl...

Page 3 - iii; About This Document; Abstract; Changes were made to Section 9 to reflect changes in the software.; References

6/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual iii About This Document Abstract This manual contains instructions for installation and operation of the 9782 SeriesConductivity/Resistivity Analyzer/Controller. Revision Notes The following list provides notes concern...

Page 4 - iv; Contents

9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 iv Contents 1. INTRODUCTION ..................................................................................................... 1-1 1.1 Description .......................................................................

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