Page 2 - ii; CE CONFORMITY; Honeywell
9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 ii Copyright, Notices, and Trademarks Printed in U.S.A. – © Copyright 1999 by Honeywell Inc. Revision 3 – 6/99 W hile this information is presented in good faith and believed to be accurate, Honeywelldisclaims the impl...
Page 3 - iii; About This Document; Abstract; Changes were made to Section 9 to reflect changes in the software.; References
6/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual iii About This Document Abstract This manual contains instructions for installation and operation of the 9782 SeriesConductivity/Resistivity Analyzer/Controller. Revision Notes The following list provides notes concern...
Page 4 - iv; Contents
9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 iv Contents 1. INTRODUCTION ..................................................................................................... 1-1 1.1 Description .......................................................................
Page 7 - vii
6/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual vii 5.9 Selecting a Computed Value to Be Displayed ............................................................................. 5-21 Purpose ...............................................................................
Page 8 - viii
9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 viii 8. CALIBRATION ........................................................................................................ 8-1 8.1 Overview ...............................................................................
Page 9 - ix
6/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual ix 10. MAINTENANCE................................................................................................... 10-1 10.1 Overview ....................................................................................
Page 11 - xi; Tables
6/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual xi Tables Table 1-1 Key Functions .......................................................................................................................... 1-6Table 1-2 9782 Conductivity/Resistivity Analyzer/Controlle...
Page 12 - xii
9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 xii Table 10-8 Procedure for Replacing the Fuse ...................................................................................... 10-16 Table 11-1 Part Numbers ........................................................
Page 13 - xiii; Figures
6/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual xiii Figures Figure 1-1 9782 Front Panel..................................................................................................................... 1-5Figure 1-2 Representative Process Value Display for a Cel...
Page 14 - xiv
9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6/99 xiv
Page 15 - Introduction; Multi-function instrument; resistivity: megohms or kilohms; and higher; User interface; cycle through the displays of real-time values; Easy to configure
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-1 1. Introduction 1.1 Description Multi-function instrument The Honeywell 9782 Conductivity/Resistivity Analyzer/Controller (Figure 1-1) is amicroprocessor-based instrument for analysis of conductivity, ...
Page 16 - Conductivity/Resistivity Analyzer/Controller; Input; annunciate alarms
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-2 Input Input to the 9782 can be from any Honeywell conductivity cell at distances up to 1500 feet. Outputs Optional isolated 0 to 1 V, 0 to 10 V and 4 to 20 mA outputs ar...
Page 17 - Automatic cell washing; ratio of the two cell inputs; Automatic range scaling
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-3 1.2 Features Automatic cell washing The standard AutoClean feature can periodically rinse cells automatically. The schedule andduration of the operation are configurable. An internal relay actuates ext...
Page 18 - Watertight corrosion-resistant case
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-4 Watertight corrosion-resistant case The 9782 is enclosed in a watertight and corrosion resistant industrial case, designed for panel,pipe or wall mounting. It has an EMI...
Page 21 - Selecting a parameter for edit
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-7 Selecting a parameter for edit To select a parameter for edit: • display the screen containing the parameter • use the UP or DOWN keys to highlight the parameter name • press the ENTER key to highlight...
Page 22 - the temperature in; CONDENSATE; T C
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-8 1.3.2 Online Displays Introduction The online displays available when the operator presses the DISPLAY key depend on thenumber of cells connected to the Analyzer/Control...
Page 23 - Combined display; C1 0.58 μ S; Figure 1-3 Representative Combined Display; RAT IO; Figure 1-4 Representative Computed Value Display
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-9 Combined display If two cells are connected to the Analyzer/Controller, then a display is available that includes themeasured variable for both cells (see Figure 1-3). Another combined display also inc...
Page 24 - Clock and AutoClean; AUT O CL EAN; ALARM STRIPE; T IME REMAINING; Figure 1-5 AutoClean Display
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-10 Clock and AutoClean If the 24-hour clock is turned on, a time display will be available. If AutoClean is configured,then the AutoClean screen will be included in the di...
Page 26 - Menu Item
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-12 Table 1-2 9782 Conductivity/Resistivity Analyzer/Controller Menu Hierarchy Menu Item Purpose Where Described MAINTENANCE do occasional system tasks Sections 9 and 10 OF...
Page 27 - Configuration system minimizes decisions; Cell 1 “Advanced Features” AutoClean and range status indication
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-13 1.5 Planning 1.5.1 Overview Configuration system minimizes decisions The 9782C Analyzer/Controller was designed for easy configuration using menu displays and thekeys on the front panel. Numeric value...
Page 28 - Interactions affecting permitted relay assignments; ATTENTION; nor any discrete control.; When reading the tables keep in mind the following:
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-14 Interactions affecting permitted relay assignments Table 1-3 is provided so that you can optimize your use of relays to implement your controlstrategy. Each row in the ...
Page 29 - Table 1-3 Available Combinations of Relay Assigments
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-15 Table 1-3 Available Combinations of Relay Assigments Features Used Relay 1 Relay 2 Relay 3 Relay 4 Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 1 and Diagnostic Alarm 2 Alarm 3 Alarm 4 Alarms Only Alarm 1 Al...
Page 30 - All 9782 models can use relays for control
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-16 1.5.3 Deciding on a Control Strategy All 9782 models can use relays for control All 9782 models have at least two relays. (Two more relays are optional.) Unless dedicat...
Page 31 - Overview of Installation and Setup Tasks; Setup tasks described in this manual; Table 1-4 Overview of Analyzer/Controller Installation Tasks; Sequence; Install power wiring.
Introduction 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 1-17 1.6 Overview of Installation and Setup Tasks Setup tasks described in this manual This manual contains instructions for all installation and operation tasks relating to theAnalyzer/Controller. (Instru...
Page 32 - The manual also contains:
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 1-18 The manual also contains: • information about diagnostics, status messages, and system error messages(Section 9) • instructions for returning all parameter values to th...
Page 33 - Specifications and Model Number
Specifications and Model Number 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 2-1 2. Specifications and Model Number 2.1 Specifications 2.1.1 User Interface Display LCD dot matrix display, 128 by 64 dpi. Backlit: solid state LED. Displays Cell 1 and Cell 2values i...
Page 34 - CE conformity; Conductivity
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 2-2 CE conformity This product is in conformance with the protection requirements of the following EuropeanCouncil Directives: 89/336/EEC, the Electromagnetic Compatibility ...
Page 35 - Wide range models; TDS; the next lower available cell constant.; Operating Conditions; Ambient Temperature: Normal 0 to 60
Specifications and Model Number 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 2-3 Wide range models Wide Display Ranges: 9782C-W0 Conductivity (microsiemens/cm) TDS Cell Constant Required (cm-1) 100-1,999 0-1,999 ppm 0.1 1000-19,990 0-19,990 ppm 1 Conductivity (mi...
Page 36 - Performance under reference operating conditions; Reference Operating Conditions: 25 ±1; Operating Influences under normal operating conditions
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 2-4 Performance under reference operating conditions Display Accuracy: Standard Ranges (Conductivity/Resistivity); ±0.5% of reading. Wide Ranges (Conductivity); ±0.5% of rea...
Page 37 - Availability; SO; Cell rinse schedule settings
Specifications and Model Number 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 2-5 2.1.8 Temperature Compensation Availability All models can provide high resolution (0.05º C, typical) temperature compensation bymicroprocessor calculation over 0 to 140º C for high ...
Page 39 - Model Number Breakdown; The model number breakdown is presented in the tables that follow.; Instructions; KEY NUMBER
Specifications and Model Number 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 2-7 2.2 Model Number Breakdown Introduction The model number breakdown is presented in the tables that follow. The basic model number consists of a key number. Appended to this key numbe...
Page 40 - Selection
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 2-8 TABLE I - INPUTSpH/ORP ElectrodespH from External Pre-amp 01 Direct Glass/Antimony pH/ORP Electrode/Internal Pre-amp 02 Direct DURAFET pH electrode, Internal Pre-amp 03 ...
Page 43 - The topics in this section are listed below.; Topic; Unpacking and Preparing
Unpacking, Preparation, and Mounting 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 3-1 3. Unpacking, Preparation, and Mounting 3.1 Overview Introduction This section contains instructions for unpacking, preparing, and mounting theAnalyzer/Controller. Instructions ...
Page 44 - Procedure; Table 3-1 contains procedure for unpacking and preparing the 9782.; Table 3-1 Procedure for Unpacking and Preparing the 9782; Carefully remove the instrument from the shipping container.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 3-2 3.2 Unpacking and Preparing Procedure Table 3-1 contains procedure for unpacking and preparing the 9782. Table 3-1 Procedure for Unpacking and Preparing the 9782 Step Ac...
Page 45 - ATTENTION - UNIT SET FOR 240 VAC; CE
Unpacking, Preparation, and Mounting 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 3-3 Honeywell York, PA U.S.A. ATTENTION - UNIT SET FOR 240 VAC 9782C-S0-VC-E0010-00S/N: 9751Y712345670001USA WARRANTY ASSISTANCE - 1 - 800-423-9883 120/240 VAC 50/60 Hz 15VAContact ...
Page 46 - Figure 3-2-1 Mounting and Dimensions – Non-Backlit Display Option; Case Outline; Panel Cutout; inc he s
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 3-4 Figure 3-2-1 Mounting and Dimensions – Non-Backlit Display Option 7.68 ± .060 195.07 ± 1.52 3.06 77.80 7.43 ± .070 188.72 ± 1.78 1.0025.40 IPS Pipe(by customer) Note 1: ...
Page 47 - Figure 3-2-2 Mounting and Dimensions – Non-Backlit Display Option
Unpacking, Preparation, and Mounting 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 3-5 Figure 3-2-2 Mounting and Dimensions – Non-Backlit Display Option 6.43 ±0.70 163.32 ±1.78 C L 1.00 ±.025 25.40 ±0.64 6.27 ±.040 159.26 ±1.02 .12 min. 3.04 .37 max. 9.40 3.31 84....
Page 48 - Figure 3-3-1 Mounting and Dimensions – Backlit Display Option
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 3-6 7.68 ± .060 195.07 ± 1.52 3.06 77.80 7.64 ± .070 194.06 ± 1.78 1.0025.40 IPS Pipe(by customer) Note 1: Do not exceed 80 lb-in torque when tightening fastners. Horizontal...
Page 49 - Figure 3-3-2 Mounting and Dimensions – Backlit Display Option; Vertical Rear Pipe Mounting; Panel Mounting
Unpacking, Preparation, and Mounting 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 3-7 Figure 3-3-2 Mounting and Dimensions – Backlit Display Option 6.43 ±0.70 163.32 ±1.78 C L 1.21 ±.025 30.73 ±0.64 6.27 ±.040 159.26 ±1.02 .12 min. 3.04 .37 max. 9.40 3.31 84.07 6...
Page 51 - Power Wiring; General W iring Practices for Power W iring
Power Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 4-1 4. Power Wiring 4.1 Overview Introduction This section contains instructions for installing ac power wiring for the Analyzer/Controller, inpreparation for configuring the software and performing I/O se...
Page 52 - General Wiring Practices for Power Wiring; W iring should be performed by qualified personnel only.; Safety precautions; WARNING; Avoid damage to components; Wiring for immunity compliance
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 4-2 4.2 General Wiring Practices for Power Wiring WARNING W iring should be performed by qualified personnel only. Safety precautions WARNING A disconnect switch must be ins...
Page 53 - Power Wiring Considerations; Recommended wire size
Power Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 4-3 4.3 Power Wiring Considerations Recommended wire size Observe all national and local electrical codes when making power connections. Unless locallyapplicable codes dictate otherwise, use 14 gauge (2.08...
Page 54 - Installing Power Wiring; Follow the procedure in Table 4-1 to install AC power wiring.; Turn power off at mains before installing AC power wiring.; Table 4-1 Procedure for Installing AC Power Wiring; The unit may be damaged if you apply power with the wrong voltage.; Replace the safety cover and secure it with the screw.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 4-4 4.4 Installing Power Wiring Procedure Follow the procedure in Table 4-1 to install AC power wiring. WARNING Turn power off at mains before installing AC power wiring. Ta...
Page 55 - Power Terminations; Figure 4-1 AC Power Terminals
Power Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 4-5 Power Terminations PE PE = Pr otectiveEa rt h Gr o und L1 L2/N Figure 4-1 AC Power Terminals
Page 57 - I/O Setup and System Configuration
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-1 5. I/O Setup and System Configuration 5.1 Overview Introduction This section provides instructions for performing I/O setup and for configuring theAnalyzer/Controller’s software t...
Page 58 - Ease of configuration
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-2 5.2 I/O Setup and Configuration Tasks Ease of configuration Configuring the 9782 software is fast and easy. A menu is provided for every configuration task.You will be p...
Page 59 - Illustrations
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-3 • AUTOCLEAN: AutoClean is a feature that lets the Analyzer/Controller periodicallyrinse the cells automatically. Configure control of AutoClean as described in 5.8. • COMPUTED VAL...
Page 60 - Purpose
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-4 5.3 Performing I/O Setup Purpose Before you can configure your Analyzer/Controller to implement your alarm and control strategyyou must perform I/O setup. In I/O setup y...
Page 61 - The procedure for I/O setup configuration is shown in Table 5-1.
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-5 ATTENTION If you add an option card to the 9782, it is very important that you change the model numberstored in memory (see Section 10). During I/O setup the software will display...
Page 62 - Table 5-1 Procedure for Performing I/O Setup; Step; Go to the next screen.; Go to the next screen.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-6 Table 5-1 Procedure for Performing I/O Setup Step Screen Action 1 MENUCONFIGURATIONCALIBRATIONMAINTENANCEI/O SE TU P DIAGNOSTICS | PREV | NEXT Go to I/O SETUP. 2 RELAY S...
Page 64 - If the instrument is a standard range model and the cell
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-8 Step Screen Action 11 DISPLAY RESOLUTIONRESOLUTION LOWUOM uS DIAGNOSTICS | PREV | NEXT Use this screen to specify the display resolution, LOW(fixed) or HIGH (automatical...
Page 65 - “DE ENABLED”, instead of displaying output assignments.
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-9 Step Screen Action 13 SOLUTION TEMP COMP C1 ACID/NH3/ETAC2 NACL DIAGNOSTICS | PREV | NEXT Select the type of solution for which temperaturecompensation should be applied. 14 ANALO...
Page 66 - For a discussion of tuning proportional control see Appendix A.; Process Variables; CAT; If CAT control will be used, select it from the menu.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-10 5.4 Configuring Current Adjusting Type (CAT) Control and/orRetransmission of Process Variables Purpose If the hardware supports analog outputs, during I/O setup you had...
Page 67 - Select an output to configure it for control.
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-11 Step Screen Action 3 CAT CONTROL CAT1CAT2CAT3 DIAGNOSTICS | PREV | NEXT Select an output to configure it for control. Go to the next screen. 4 CAT CONTROL OUTPUT 1SCALING LINFIXE...
Page 68 - computed difference; The procedure for configuring On/Off control is shown in Table 5-3.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-12 5.5 Configuring On/Off, Duration Adjusting Type (DAT), orPulse Frequency Type (PFT) Control Purpose During I/O setup you had an opportunity to specify whether to use on...
Page 69 - Table 5-3 Procedure for Configuring On/Off Control; CYCLE TMR 1
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-13 Table 5-3 Procedure for Configuring On/Off Control Step Screen Action 1 MENUCON FIG URATI ONCALIBRATIONMAINTENANCEI/O SETUP DIAGNOSTICS | PREV | NEXT Go to CONFIGURATION | DISCRE...
Page 70 - Table 5-4 Procedure for Configuring PFT Control; PFT; Enter the setpoint at which the output should be turned on.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-14 Table 5-4 Procedure for Configuring PFT Control Step Screen Action 1 MENUCON FIG URATI ONCALIBRATIONMAINTENANCEI/O SETUP DIAGNOSTICS | PREV | NEXT Go to CONFIGURATION |...
Page 71 - Table 5-5 Procedure for Configuring DAT Control
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-15 Table 5-5 Procedure for Configuring DAT Control Step Screen Action 1 MENUCON FIG URATI ONCALIBRATIONMAINTENANCEI/O SETUP DIAGNOSTICS | PREV | NEXT Go to CONFIGURATION | DISCRETE ...
Page 72 - Configuring Alarms; Table 5-6 Procedure for Configuring Alarms; Select the alarm to be configured.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-16 5.6 Configuring Alarms Purpose If you assigned one or more alarms to at least one relay during I/O setup (described in 5.3), thenfor each alarm select the process value...
Page 73 - Setting the Clock; Table 5-7 Procedure for Setting the Clock; CLOCK SETUP; ON W /RESET starts the clock now. Following power
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-17 5.7 Setting the Clock Purpose A display showing the current time can be accessed when the unit is online. The 24-hour clockmust be set before you can use the AutoClean feature de...
Page 74 - Configuring AutoClean; The piping and valves required by AutoClean are shown in Section 7.; Timer-initiated operation
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-18 5.8 Configuring AutoClean Purpose The AutoClean feature periodically rinses the cells automatically (see Section 7). If this featurewas selected during I/O setup (descr...
Page 75 - Hold mode; Table 5-8 Procedure for Configuring AutoClean; If you have already set the clock, go to the next screen.
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-19 Hold mode During AutoClean operations alarms and outputs are always held. This means that no alarmswill become active during the automatic operation. If one or more relays are be...
Page 76 - Timer setup is used to specify the frequency of the rinses.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-20 Step Screen Action 3 AUTO CLEANTIMER SETUPDAYS 3HOURS 16MINUTES 30CURRENT DAY 2 DIAGNOSTICS | | NEXT Timer setup is used to specify the frequency of the rinses. • If se...
Page 77 - Selecting a Computed Value to Be Displayed; RATIO: ratio between the values measured by the cells; Use the procedure in Table 5-9 to specify a computed value.; Table 5-9 Procedure for Specifying a Computed Value
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-21 5.9 Selecting a Computed Value to Be Displayed Purpose The Analyzer/Controller can calculate and display a computed value. The available values are: • RATIO: ratio between the va...
Page 78 - Specify the value to be computed.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-22 Step Screen Action 2 COMPUTED VALUE SELECT DIFFERENCE DIAGNOSTICS | | NEXT Specify the value to be computed.
Page 79 - Summary of Menu Choices and System Defaults; Table 5-10 Menu Choices and System Defaults; PARAMETER
I/O Setup and System Configuration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 5-23 5.10 Summary of Menu Choices and System Defaults Introduction Table 5-10 contains the menu choices available (or ranges for numeric values) and systemdefaults for I/O assignments...
Page 80 - standard range models with cell constant; configuration: retransmission output scaling; always selected for
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-24 PARAMETER CHOICES or RANGE (Default is underlined) I/O setup: discrete control enabled NOYES I/O setup: discrete control type for each available relay PFTDATO/F [on/off...
Page 82 - NONE
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 5-26 PARAMETER CHOICES or RANGE (Default is underlined) configuration: AutoClean current day 0 to 28, default = 0 configuration: AutoClean rinse durationconfiguration: AutoC...
Page 83 - Input and Output Wiring; What’s in this section?; General W iring Practices for I/O W iring
Input and Output Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6-1 6. Input and Output Wiring 6.1 Overview Introduction This section contains instructions for installing input and output wiring for theAnalyzer/Controller. We recommend that you wait to insta...
Page 84 - General Wiring Practices for I/O Wiring; Safety precaution; Immunity Compliance
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 6-2 6.2 General Wiring Practices for I/O Wiring WARNING W iring should be performed by qualified personnel only. Safety precaution WARNING A disconnect switch must be instal...
Page 85 - ) or heavier signal input wiring is required.
Input and Output Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6-3 Recommended maximum wire size Table 6-1 Recommended Maximum Wire Size Gage Number mm 2 Description 14 2.081 power and relays see Parts List 0.823 inputs* 18 0.823 isolated outputs * Automati...
Page 86 - Wiring Analog Inputs and Outputs; The available computed values are:; Follow the procedure in Table 6-2 to install analog I/O wiring.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 6-4 6.3 Wiring Analog Inputs and Outputs Introduction Every 9782 Analyzer/Controller requires input signals from the cells. In addition, some 9782 models provide from one to...
Page 87 - Table 6-2 Procedure for Installing Analog I/O Wiring; Lift the bezel gently to disengage it from the top edge of the case.
Input and Output Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6-5 Table 6-2 Procedure for Installing Analog I/O Wiring Step Action 1 Go to I/O SETUP to view the displays showing analog input, relay, and analog output use.Note the assignments shown. You mus...
Page 88 - Compensator; Output Terminals; Figure 6-1 Terminal Connections
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 6-6 9 SH G R G R W K W K N C C O M N ON C C O MN O L1 (K) L 2 / N Rel ay 2Note 1 Rel ay 1Note 1 120V/240 V15 A50-6 0 HzNot e 5 Power &Relay Terminals No. 2 Temp. Compens...
Page 89 - The relay contact maximum ratings are in Table 6-3.; Table 6-3 Relay Contact Maximum Ratings; CAUTION; Follow the procedure in Table 6-3 to install relay output wiring.
Input and Output Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6-7 6.4 Wiring Relays 6.4.1 Installation Introduction Every 9782 model includes two relay outputs that can be used with special features such asAutoClean and output range status indication, or t...
Page 90 - Table 6-4 Procedure for Wiring Relays
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 6-8 WARNING While the unit is powered, a potentially lethal shock hazard exists inside the case. Do notopen the case while the unit is powered. More than one switch may be r...
Page 91 - Disconnecting RC Arc Suppression Circuits
Input and Output Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6-9 6.4.2 Disconnecting RC Arc Suppression Circuits Introduction Relay contacts are protected by RC arc suppression circuits. Alternating current leakage throughthese circuits may be sufficient ...
Page 92 - Wiring a Device to the Relay Indicating Output Range Status; Change for Steam Condensate Monitoring
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 6-10 6.4.3 Wiring a Device to the Relay Indicating Output Range Status Introduction If the automatic output range change feature is selected during I/O setup, one relay is d...
Page 93 - NC; by Point Change
Input and Output Wiring 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 6-11 9 8 7 6 5 4 3 2 1 - mA + +10 VC +1 9782 Conductivity Analyzer NO NC R R 1 3 5 2 4 6 1 3 5 2 4 6 Multi-point Recorder Input Terminal Board a/n 23179 where R = 250 ohms Figure 6-3 Interconnec...
Page 95 - AutoClean Theory and Piping; Install piping and valves as diagrammed in this section.; AutoClean Sequence and Piping
AutoClean Theory and Piping 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7-1 7. AutoClean Theory and Piping 7.1 Overview Introduction The AutoClean feature periodically rinses the cells automatically as described in this section. Totake advantage of this feature ...
Page 96 - Rinse sequence; The “AUTO CLEAN” message is cleared.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 7-2 7.2 AutoClean Sequence and Piping Rinse sequence The AutoClean operation occurs at the configured intervals. (It can also be initiated by theoperator; see Sub-Section 5....
Page 97 - Automatic Wash Setup; Figure 7-1 Automatic Cell Wash Setup
AutoClean Theory and Piping 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7-3 Automatic Wash Setup AutoClean Operation Interval Between Rinses (days or hours) 0.588" 0.222" 1.709" Normal Operation Resume Delay Time (seconds) Rinse Duration (seconds)Rel...
Page 99 - Calibration; Calibration trim can be removed as described in 8.5; Recommendations for Successful Measurement and Calibration; Calibration menu customized for different configurations
Calibration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 8-1 8. Calibration 8.1 Overview Introduction Each type of cell has an associated cell constant entered during I/O setup (see Section 5). Thisnumber is part of the cell model number. However, for greater pre...
Page 101 - Selection and care of cell essential; Note the following recommendations:
Calibration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 8-3 8.2 Recommendations for Successful Measurement and Calibration Selection and care of cell essential Successful measurements and calibration depend upon selection and care of the cells. Alwaysprepare cel...
Page 102 - Entering the Cal Factor for Each Cell; Table 8-1 Procedure for Entering Cal Factor; CELL CAL FACTOR
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 8-4 8.3 Entering the Cal Factor for Each Cell Introduction Each type of cell has an associated cell constant; this number is part of the cell model number.The constant for e...
Page 103 - Performing Calibration Trim; Materials required are:; Table 8-2 Conductivity of Potassium Chloride Solutions at 25; Conductivity (microsiemens
Calibration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 8-5 8.4 Performing Calibration Trim Introduction For most applications entering the cal factor for each cell will achieve satisfactory systemperformance. However, it is possible to perform a calibration tri...
Page 105 - Removing Calibration Trim Values; Table 8-4 Procedure for Removing Calibration Trim Values; A calibration trim message will be displayed.
Calibration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 8-7 8.5 Removing Calibration Trim Values Introduction If the calibration is suspect, or if the system operation is being checked using a reference resistoras described in Appendix D, remove the calibration ...
Page 106 - Determining and Entering the TDS Conversion Factor; All water is evaporated.; Out-of range-values forced to closest limit
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 8-8 8.6 Determining and Entering the TDS Conversion Factor Introduction The 9782 always measures conductivity. However, the process value can be displayed in termsof total d...
Page 107 - Table 8-5 Procedure for Entering TDS Conversion Factor; TDS CVSN FACTOR C2
Calibration 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 8-9 Next, perform the calibration. Once calibration has been completed, go back to I/O setup and setthe solution temperature compensation type to the TDS choice, for example “NaCl (TDS)”. At this point you ...
Page 109 - Diagnostics and Messages; System Status Messages
Diagnostics and Messages 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 9-1 9. Diagnostics and Messages 9.1 Overview Introduction This section contains information on status and alarm messages, as well as on diagnostics andsystem error messages. All these messages ...
Page 111 - Process Alarm Messages; Alarms dependent on configuration; Indicates alarm state, if the Analyzer/Controller is
Diagnostics and Messages 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 9-3 9.3 Process Alarm Messages Alarms dependent on configuration Alarms are configurable as described in Section 5. When an alarm is active, it is alwaysdisplayed on the alarm stripe. All avail...
Page 112 - On-Line Diagnostics and System Error Messages; Output affected by error; Table 9-3 On-Line Diagnostics and System Error Messages; Note 1: Temperature compensator should be 8550 ohms at 25
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 9-4 9.4 On-Line Diagnostics and System Error Messages Self-tests at 0.5 second intervals On-line diagnostics are self-tests which are performed automatically as a background...
Page 113 - Table 9-4 Procedure For Initiating Display and Keyboard Tests; OFFLINE FUNCTIONS
Diagnostics and Messages 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 9-5 9.5 Off-Line Diagnostics Introduction The following off-line diagnostics can be initiated by the operator: • display test (see 9.5.1) • keyboard test (see 9.5.1) • output tests (see 9.5.2) ...
Page 115 - Use the procedure in Table 9-5 to test the relays and analog outputs.; Grasp the bottom center portion of the front bezel and pull it
Diagnostics and Messages 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 9-7 9.5.2 Output Tests Procedure Use the procedure in Table 9-5 to test the relays and analog outputs. Testing the analog outputs requires ammeters or voltmeters as appropriate. WARNING W hile ...
Page 117 - Maintenance
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-1 10. Maintenance 10.1 Overview Introduction This section provides instructions for a variety of maintenance tasks. What’s in this section? The topics in this section are listed below. Topic See Page 10....
Page 119 - Output Calibration; A screwdriver to fit the terminal block screws is also required.
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-3 10.2 Output Calibration Introduction The 9782 is available with one or more optional analog outputs. The output signals can beadjusted to trim the high and low output current or voltage values over a r...
Page 120 - Table 10-1 Procedure for Calibrating Outputs
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 10-4 Table 10-1 Procedure for Calibrating Outputs Step Screen Action 1 Turn off the power to the Analyzer/Controller. More thanone switch may be required to disconnect power...
Page 121 - Select the value to be calibrated.; To save the correction press ENTER.; SAVED; This screen confirms that the value was saved.
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-5 Step Screen Action 8 OUTP UT 1 S PA NOUTPUT1 ZEROOUTPUT2 SPANOUTPUT2 ZEROOUTPUT3 SPANOUTPUT3 ZERO DIAGNOSTICS | | The first display will reflect the quantity of analog outputssupported by the hardware....
Page 122 - Specifying a Tagname or Other Display String; INSTRUMENT TAGGING; Press ENTER or MENU to exit.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 10-6 10.3 Specifying a Tagname or Other Display String Introduction The real-time displays of process values show the instrument’s tagname (or other configurablefixed ninete...
Page 123 - PRODUCT INFO
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-7 10.4 Viewing Product Information and Changing Model NumberStored in Memory Introduction During I/O setup (see Section 5) the software will display prompts only for those features thehardware can suppor...
Page 124 - The software version is read-only information.; OOOO
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 10-8 Step Screen Action 2 PRODUCT INFORMATION SOFTWARE VER: A1.0MODEL NUMBER:9782X-nn-Xn-XXXX DIAGNOSTICSEDIT | | The software version is read-only information. If the model...
Page 125 - Adjusting the Screen Contrast; To adjust the display contrast, follow the procedure in Table 10-4.; SCREEN CONTRAST
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-9 10.5 Adjusting the Screen Contrast Introduction The display contrast can be adjusted to suit the viewing conditions at the installation site. Procedure To adjust the display contrast, follow the proced...
Page 126 - Entering a Password for Security; Follow the procedure in Table 10-5 to enter a password.; SECURITY; To enable the security function, select YES.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 10-10 10.6 Entering a Password for Security Introduction I/O setup, configuration, calibration and maintenance functions can be password-protected. Thepassword can be any nu...
Page 127 - RESET UNIT
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-11 10.7 Resetting All Configuration and Calibration Values to FactorySettings Introduction A “cold reset” function is available to return ALL configuration values to the factory settingsshown in Table 5-...
Page 128 - The resistance of each available gauge choice (in copper wire) is:; Figure 10-1 Example of a Conductivity Loop; ohms
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 10-12 10.8 Entering Values for Lead Resistance Compensation (Wide RangeOnly) Introduction If you use standard Honeywell cell lead lengths of 7 or 20 feet connected directly ...
Page 130 - Replacing the Fuse; Figure 10-2 Location of Power Fuse; To replace the fuse follow the procedure in Table 10-8.
Conductivity/Resistivity Analyzer/Controller 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 10-14 10.9 Replacing the Fuse Introduction Figure 10-1 shows the location of the power fuse on the power supply card in the right-mostposition inside the case. (See Section ...
Page 131 - Table 10-8 Procedure for Replacing the Fuse
Maintenance 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 10-15 Table 10-8 Procedure for Replacing the Fuse Step Action 1 Determine why the fuse blew and correct the problem. 2 Check the fuse’s packaging (in miscellaneous parts kit 51198177-501) to be sure that th...
Page 133 - Accessories and Replacement Parts List
Accessories and Replacement Parts List 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 11-1 11. Accessories and Replacement Parts List 11.1 Overview Introduction This section provides part numbers for field-replaceable parts and for accessories. What’s in this secti...
Page 135 - AVAILABLE CABLES; Note 1: Order cable by the length in whole foot increments.
Accessories and Replacement Parts List 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 11-3 Kit/Part Number Description Parts Included in Kit Quantity PARTS USED BY CONDUCTIVITY 9782 ANALYZER ONLY 51198066-503 For upgrade of conductivity analyzer card 1 Wide Range: ...
Page 137 - Proportional Control Tuning; Appendix A; Adjust effective proportional band width; Increase the reagent delivery capacity.; Unacceptable overshoot; Increase mixing in the treatment tank.
Proportional Control Tuning 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual Appendix A - 1 Appendix A Proportional Control Tuning Adjust effective proportional band width The only adjustment in proportional-only control is the effective proportional band width. Fors...
Page 139 - Two-Cell Applications; Appendix B; Ion Exchange; Reverse Osmosis; Typical Range is 0 to 20%
Two-Cell Applications 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual Appendix B - 1 Appendix B Two-Cell Applications Ion Exchange Ion exchange operations can achieve especially precise control using the conductivity ratio oftwo points with each bed. Ratio measureme...
Page 140 - Parts Rinsing; Conductivity Ratio =
Conductivity/Resistivity Analyzer/Controller Appendix B - 2 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 Conductivity/Resistivity/TDS Difference Conductivity/Resistivity/TDS difference using redundant cells on critical processes can provide avaluable diagnostic c...
Page 141 - Softener Monitoring; Typical Ratio Range is 1 to 1.25; Steam Power Measurements; Specific conductivity -- chemical treatment level
Two-Cell Applications 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual Appendix B - 3 Softener Monitoring Softener monitoring by conductivity ratio gives a continuous indication of performance. Sodiumis typically more conductive than the hardness minerals it displace...
Page 143 - Microprocessor Board Switch Settings; Appendix C; Figure C-1 Microprocessor Board DIP Switches; SW1 - all positions set to off
Microprocessor Board Switch Settings 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual Appendix C - 1 Appendix C Microprocessor Board Switch Settings Introduction The information in this appendix will not be needed for normal set up and operation of the 9782Analyzer/C...
Page 144 - Table C-1 Microprocessor Board Switch Settings
Conductivity/Resistivity Analyzer/Controller Appendix C - 2 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 Table C-1 Microprocessor Board Switch Settings Option SW2-1 SW2-2 SW2-3 SW2-4 SW2-5 SW2-6 SW2-7 SW2-8 None OFF OFF OFF OFF OFF OFF OFF OFF SingleParameterCurr...
Page 145 - Using a Precision Check Resistor; Appendix D; This technique can be used two ways:; Set cal factor and calibration trim for ideal conditions; Conductivity (microSiemens/cm)
Using a Precision Check Resistor 7/99 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual Appendix D - 1 Appendix D Using a Precision Check Resistor Introduction The operation of the Analyzer/Controller can be verified by replacing the input from a cell with aprecision check...
Page 146 - S, use cell constant 0.1 and perform the following calculation:; Concentration values; Data for Concentration Range Measurements; Cell Constant
Conductivity/Resistivity Analyzer/Controller Appendix D - 2 9782 Series Conductivity/Resistivity Analyzer/Controller - Operator’s Manual 7/99 Example 1: To determine the check resistor value needed to simulate conductivity measurementof 10 µ S, use cell constant 0.1 and perform the following calcula...
Page 148 - Industrial Automation and Control
Industrial Automation and Control Honeywell, Inc.1100 Virginia DriveFort Washington, Pennsylvania 19034
Honeywell DT8050A
Installation Manual
Honeywell DT8050
Manual
Honeywell TPFIT25WK
User Manual
Honeywell TPFIT32AWK
User Manual
Honeywell 24DX47
User Manual
Honeywell TPFIT50PWK
User Manual
Honeywell TPFIT50WK
User Manual
Honeywell 00010
User Manual
Honeywell ADVBLEWIFI
Manual