Honeywell 6212 - User Manual

Honeywell 6212

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Table of Contents:

  • Page 3 – About this manual; References; 54 SmartServo FlexLine Installation Guide
  • Page 4 – Patents
  • Page 5 – Table of Contents
  • Page 9 – GENERAL; Target Group for this Service Manual; HART
  • Page 10 – SAFETY; AND SECURITY; SAFETY AND SECURITY; General; to prevent personal injuries; General warning; to prevent damages to the equipment; General caution sign
  • Page 11 – Safety Instructions; Refer to the EC declaration of conformity shipped with the device.
  • Page 12 – Service Manual; Liability; Deviation from any of the prescribed procedures,; Labels; NOTE: Labels are exemplary and subject to change.
  • Page 13 – Personal Safety
  • Page 14 – Potential Electrostatic Charging Hazard!; Commissioning and Maintenance; All wiring entries must be closed such that the approvals are not
  • Page 15 – Accordance to Regulations; Explosion Safety; IECEx; SmartServo FlexLine without Integrated (HART) HART SmartView; FM; SmartServo FlexLine; CSA
  • Page 17 – Security Considerations; These features include:; Configuration Lock; . The hardware jumper
  • Page 18 – Security note 1; During commissioning the default; Configuration Locks; should be; ENRAF2
  • Page 19 – Security note 4; or
  • Page 20 – PRINCIPAL; OF SERVO MEASUREMENT; PRINCIPAL OF SERVO MEASUREMENT; Principle of measurement
  • Page 22 – Servo gauges; ) are a considerable improvement over; Servo gauge
  • Page 24 – SYSTEM; ARCHITECTURE; SYSTEM ARCHITECTURE; 54 SmartServo FlexLine Architecture; 54 SmartServo FlexLine system architecture overview
  • Page 25 – FlexConn Modules; sensor; FlexConn Module
  • Page 26 – A typical FlexConn PCB layout; The following parts are available on the; The program memory; This memory contains the module-specific software.; The microprocessor / controller
  • Page 27 – Jumpers; With the jumpers, specific hardware settings can be made:
  • Page 28 – Health LED; Health Status; Good; function LEDs
  • Page 29 – voltage monitors; Locations of the 3 voltage monitors; temperature sensor
  • Page 30 – Entities; entities
  • Page 31 – not
  • Page 33 – HART SmartView Display; An impression of the HART SmartView; For each
  • Page 34 – H C I; The “Health” indication is as follows:; board
  • Page 36 – Engauge Service Tool; See; Example of an Engauge screen
  • Page 37 – Relay 1
  • Page 38 – SERVICE; TOOLS; SERVICE TOOLS; The 2 different HART SmartView options; Connections; fixed; HART SmartView
  • Page 39 – The HART SmartView controls; Important: Leaving an edit screen this way will undo all
  • Page 40 – menu
  • Page 42 – The menu screen
  • Page 43 – The menu items; The; The display contrast screen
  • Page 44 – After keypad timeout go to main screen; the
  • Page 45 – Identification screen examples; displays information
  • Page 48 – The password screen
  • Page 49 – The function list screen
  • Page 51 – The function list screen (commissioning)
  • Page 52 – without; The entity list screen
  • Page 53 – HART address; Communication statistics
  • Page 54 – Character level errors:
  • Page 55 – Connecting the Engauge Service Tool; Connecting the; Engauge; service tool - wired connections
  • Page 57 – INSTALLATION; Before starting with commissioning activities, first make; 54 SmartServo FlexLine
  • Page 58 – COMMISSIONING; Checks before starting the commissioning; Caution
  • Page 59 – Installation of measuring drum and displacer; Tools
  • Page 61 – Installing drum
  • Page 62 – Mounting displacer
  • Page 64 – Configuring FlexConn boards; Introduction
  • Page 66 – The HCI-BPM board with its isolation transformer
  • Page 67 – Communication speed
  • Page 68 – After having checked/set all before listed entities, make sure you
  • Page 69 – CAN-SERVO FlexConn board
  • Page 70 – Vibration sensor
  • Page 71 – External watchdog
  • Page 74 – Next entity is step 2.
  • Page 75 – counter
  • Page 77 – All
  • Page 84 – See also Block mode
  • Page 89 – Drum blind length
  • Page 96 – hydrostatic deformation]
  • Page 101 – [SAT immersed weight
  • Page 102 – [SAT time elapsed since
  • Page 104 – distance pipe
  • Page 105 – Field 01: Density option
  • Page 106 – The relays and LEDs on the FII-DO board; These relays are allocated to FlexConn functions as shown below:; The relays have output status read-back lines.
  • Page 107 – The relays’ hardware jumpers
  • Page 114 – By using the table below, make sure all entities are commissioned.; Alarm Mode Remote
  • Page 117 – The analog and digital signals within the HART® communication; main; Hybrid Inventory Measurement System
  • Page 118 – Standard HIMS density measurement system diagram
  • Page 119 – FlexConn function allocation
  • Page 120 – Alternate system diagram multi-drop digital mode
  • Page 122 – Accepted HART addresses
  • Page 126 – HIMS configuration principle; P1 pressure
  • Page 127 – The FII-VT board with its planar transformer; product
  • Page 131 – Product temperature; can; floating point number:
  • Page 132 – Vapour temperature
  • Page 133 – The following entities
  • Page 134 – The length of a water probe floating point number:
  • Page 135 – Resistance Temperature Detector (RTD) elements positions
  • Page 136 – Multiple Resistance Thermometer (MRT) parameters
  • Page 137 – The following entities must be set by Engauge or HART; Multi RTD probe (see; actually used
  • Page 140 – NOTE: Using Engauge, following entities are set within the Engauge; The following entities; be set by Engauge or HART SmartView for a
  • Page 141 – The model 765 VITO water probe
  • Page 142 – if
  • Page 143 – After having checked/set all before listed entities, make sure
  • Page 146 – Temperature range check feature
  • Page 147 – Low element usage; Product level; Low element usage settings overview
  • Page 148 – RTD
  • Page 149 – must; be set set by Engauge or HART; MPT
  • Page 150 – be set by Engauge or HART SmartView; MRT
  • Page 152 – floating point numbers:
  • Page 153 – be set by Engauge or HART
  • Page 155 – Generic tab
  • Page 157 – The user needs
  • Page 161 – Status
  • Page 163 – [HART Upper Transducer
  • Page 164 – Board
  • Page 165 – [Configuration changed
  • Page 168 – System Architecture - Rex Replaced with 954 SmartServo FlexLine
  • Page 171 – To save the configuration settings in the database:
  • Page 172 – Browse; and specify a folder to save the configuration; Save; to save the configuration settings of the database.
  • Page 174 – Commissioning; TAB; sheet Status gives information about the health of the HCM-; Generic; gives information on the installed software
  • Page 175 – Reset device button; HCM-GPU Board Specific
  • Page 178 – gives information about the health of the TRL/2 module master
  • Page 180 – TRL/2 Modbus Master
  • Page 182 – TRL2 Modbus Slave; Under commissioning do the configuration as follows:
  • Page 183 – True; The page appears as follow:
  • Page 185 – Firmware upgrade; The window appears as follow:
  • Page 186 – from the folder and click OK.; Start; The Firmware is upgraded for SmartLink
  • Page 187 – Firmware
  • Page 189 – Use the path where you saved the database.
  • Page 195 – host port
  • Page 199 – Configuring LCD
  • Page 200 – 0 Characters
  • Page 204 – TII-LCD Level and Temperature Display screen; Firmware version present in the TII-LCD board
  • Page 205 – LLLLLLLLL ll
  • Page 217 – Celcius
  • Page 219 – Ambient Light Sensor; LED Number
  • Page 220 – Picture of 3 LEDs; LCD not displaying data; Data refresh indicator LED
  • Page 222 – Contact and analog output physical health; Errors
  • Page 230 – Command
  • Page 239 – Configuring the servo gauge; Entity name; Sets the highest displacer position during a lock test
  • Page 240 – Tank related level entities; Alarm settings; displacer
  • Page 241 – Level calibration; Enter in this item the manual level.; Follow the procedure as described in section
  • Page 242 – For verification of the level calibration, refer to section
  • Page 243 – Setpoint 3; Calculation of set point; Volume lower conical part:
  • Page 244 – Setpoint; of the primary value of the water or interface2 level.; cm
  • Page 245 – Advanced configuration; Wire weight
  • Page 246 – No measuring range selected>
  • Page 249 – [Tank shell ambient temperature; Tank type; Fixed roof tank
  • Page 250 – Calculation of upper reference movement; where
  • Page 251 – mm
  • Page 252 – Example steel storage tank with diameter of 83.82 m
  • Page 253 – The values in this table are the basis for the graph in; Example of hydrostatic deformation correction
  • Page 254 – Enable
  • Page 255 – OPERATION; Repeatability test; is replaced by I1.; Performs a repeatability test on the level measurement.; Lock test
  • Page 256 – Unlock; The Unlock command cancels any operational command.; Cancels any operational command.
  • Page 258 – Servo Auto Test
  • Page 259 – several configuration entities.
  • Page 261 – Verify level calibration
  • Page 262 – Proceed as follows:
  • Page 263 – MAINTENANCE; Preventive maintenance
  • Page 264 – The bearing status can be viewed by Engauge:
  • Page 265 – ). After replacement of force transducer
  • Page 266 – and; Cancel the balance test / freeze command.
  • Page 267 – Refer to section; Example of a smooth servo unbalance diagram (16 points)
  • Page 268 – shows an example of a less smooth balance test diagram of
  • Page 269 – Run down start position
  • Page 270 – Example of an erroneous run-down diagram; shows an example of an erroneous run-down test over a
  • Page 271 – Instrument covers; Opening the instrument; Drum compartment
  • Page 272 – Drum Compartment
  • Page 274 – Replacing the drum shaft bearings
  • Page 275 – The electronic compartment; Detailed description
  • Page 276 – Cross section of the electronic and terminal compartment; Dismantling the electronic compartment
  • Page 278 – Position of mounting bracket screws
  • Page 279 – Calibrating force transducer
  • Page 281 – Enable wire tension protection.
  • Page 283 – Synchronizing the reference encoder; Restart in operational mode
  • Page 285 – Check if the gauge is correctly installed and commissioned.
  • Page 286 – The measured displacer weight should not differ more than 0.1
  • Page 287 – Tank Profile and Interface Profile density measurement; Settings for a tank profile measurement (command Tank profile)
  • Page 288 – The entities do not require a reset command.; highest
  • Page 290 – Maintenance and trouble shooting; An example for a bit coded status byte:
  • Page 291 – Level status bytes; Density status byte; general fail / default setting
  • Page 292 – 1 TROUBLE SHOOTING; Problems with displacer movement; Go into maintenance mode.
  • Page 298 – 2 Appendix A: Article and part numbers; Description
  • Page 299 – Drum bearing set incl. circlips, bushing and drum shaft
  • Page 301 – 3 Appendix B: Additional information on displacers
  • Page 303 – 4 Appendix C: ASCII table; ASCII table
  • Page 304 – SALES AND SERVICE; For more information; Honeywell; Technical Assistance Centre
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954 SmartServo FlexLine







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Summary

Page 3 - About this manual; References; 54 SmartServo FlexLine Installation Guide

GENERAL Part No.: 4417340 Revision 1 Service Manual iii 954 SmartServo FlexLine About this manual This manual is a detailed how to reference for servicing the 954 SmartServo FlexLine. For installing, wiring, configuring, starting up, operating, maintaining and calibrating refer to the 954 SmartServo...

Page 4 - Patents

GENERAL iv Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Patents The Honeywell 954 SmartServo FlexLine servo-based level gauge is covered by the following patents: US2017307461 (A1) 2017-10-26, US2018058960 (A1) 2018-03-01 WO2017062413 (A1) 2017-04-13, WO2018044518 (A1) 2018-03...

Page 5 - Table of Contents

GENERAL Part No.: 4417340 Revision 1 Service Manual v 954 SmartServo FlexLine Table of Contents 1 GENERAL ............................................................................................................................................. 1 1.1 Target Group for this Service Manual ............

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