Honeywell 6212 - Manuals

GENERAL Part No.: 4417340 Revision 1 Service Manual 1 954 SmartServo FlexLine 1 GENERAL 1.1 Target Group for this Service Manual The 954 SmartServo FlexLine Service Manual is intended for service engineers who are assigned to commission the 954 SmartServo FlexLine. 1.2 Structure of this Manual Chapt...

SAFETY AND SECURITY 2 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 2 SAFETY AND SECURITY 2.1 General The 954 SmartServo FlexLine is a servo-based level gauge which is used in inventory measurement systems. It can also be used to interface with other systems and sensors such as...

SAFETY AND SECURITY Part No.: 4417340 Revision 1 Service Manual 3 954 SmartServo FlexLine 2.3 Safety Instructions Safety Instructions See the safety instructions shipped with the device for installation, commissioning, operation, and maintenance. EC Declaration of Conformity (for EU) Refer to the EC...

SAFETY AND SECURITY 4 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 2.4 Liability The information in this installation guide is the copyright property of Honeywell. Honeywell disclaims any responsibility for personal injury or damage to equipment caused by:  Deviation from any...

SAFETY AND SECURITY Part No.: 4417340 Revision 1 Service Manual 5 954 SmartServo FlexLine 2.6 Personal Safety WARNING! National, local and company regulations regarding personal safety must be followed. Pay attention to the kind of product in the tank. If there is any danger for your health, wear a ...

SAFETY AND SECURITY 6 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 2.7.1.3 Working Environment 2.7.1.3.1 Hazardous Area WARNING! Potential Electrostatic Charging Hazard! Avoid generation of static electricity. 2.7.1.3.2 Safe Area WARNING! Avoid generation of static electricity...

SAFETY AND SECURITY Part No.: 4417340 Revision 1 Service Manual 7 954 SmartServo FlexLine 2.9 Accordance to Regulations Explosion Safety • ATEX o SmartServo FlexLine II 1/2 G Ex d IIB T6 or Ex d [ia] IIB T6 according to KEMA 07ATEX0010 X • IECEx o SmartServo FlexLine without Integrated (HART) HART S...

SAFETY AND SECURITY Part No.: 4417340 Revision 1 Service Manual 9 954 SmartServo FlexLine 2.10 Security Considerations The 954 SmartServo FlexLine provides several features designed to prevent accidental changes to the device configuration or calibration data. These features include: • Configuration...

SAFETY AND SECURITY 10 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Security note 1 During commissioning the hardware full configuration write protect jumper / switch for each FlexConn board should be placed so no unintended or accidental configuration changes will be possible...

SAFETY AND SECURITY Part No.: 4417340 Revision 1 Service Manual 11 954 SmartServo FlexLine Security note 4 After commissioning the 954 SmartServo FlexLine enclosure should be physically sealed. By having the physical seals applied the boards are not directly accessible to remove the hardware configu...

PRINCIPAL OF SERVO MEASUREMENT 12 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 3 PRINCIPAL OF SERVO MEASUREMENT 3.1 Principle of measurement Figure 3-1 Principle of measurement The principle is based on detection of variations in the buoyancy of a displacer. The displacer is s...

PRINCIPAL OF SERVO MEASUREMENT 14 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 3.2 Servo gauges Servo tank gauges ( Figure 3-2 ) are a considerable improvement over the float driven instruments. They were developed during the1950s. In this gauge, the float is replaced by a sma...

SYSTEM ARCHITECTURE 16 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 4 SYSTEM ARCHITECTURE 4.1 954 SmartServo FlexLine Architecture The 954 SmartServo FlexLine system is built up from interchangeable hardware modules. These modules consist of uniform printed circuit boards (PCB...

SYSTEM ARCHITECTURE Part No.: 4417340 Revision 1 Service Manual 17 954 SmartServo FlexLine 4.2 FlexConn Modules One of the main characteristics of the 954 SmartServo FlexLine architecture is its placement flexibility of the FlexConn modules. Any types of modules can be added. Two identical modules c...

SYSTEM ARCHITECTURE 18 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Each FlexConn PCB consists of a generic and a specific electronic part. The generic part can be found on any FlexConn modules. The specific electronics part represents an application-specific function. See Fig...

SYSTEM ARCHITECTURE Part No.: 4417340 Revision 1 Service Manual 19 954 SmartServo FlexLine The commissioning parameters and the diagnostics data are stored when the power is switched off.  Jumpers : With the jumpers, specific hardware settings can be made: Jumper Number Function 1 All warning and m...

SYSTEM ARCHITECTURE 20 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Entiti es .  Health LED The Health LED (= LE1, the blue circle) indicates the general health status of the FlexConn module. Health Status Flashing Pattern Good Uncertain Bad  2 function LEDs These LEDS indic...

SYSTEM ARCHITECTURE Part No.: 4417340 Revision 1 Service Manual 21 954 SmartServo FlexLine  3 voltage monitors The output of these monitors, being voltage levels from three different FlexConn PCB locations, are used for diagnostics purposes. See Figure 4-4 Figure 4-4 Locations of the 3 voltage moni...

SYSTEM ARCHITECTURE 22 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 4.3 Entities Information exchange between the various FlexConn modules takes place by means of the entities . An entity represents a unique information association in the FlexConn architecture. This informatio...

SYSTEM ARCHITECTURE Part No.: 4417340 Revision 1 Service Manual 23 954 SmartServo FlexLine The following tables provides information about the status code and the specific reason why the status is good, uncertain, or bad. This information is presented as an information number coupled with a textual ...

SYSTEM ARCHITECTURE Part No.: 4417340 Revision 1 Service Manual 25 954 SmartServo FlexLine 4.4 HART SmartView Display General The HART SmartView is used to set and control most of the FlexConn module settings Figure 4-5 An impression of the HART SmartView For each sensor and digital I/O function imp...

SYSTEM ARCHITECTURE 26 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Status Category Display Text over range over range under range under range no data available no data un-initialized no init killed killed Status Entities on HART SmartView Select sub-menu “commissioning” from ...

SYSTEM ARCHITECTURE 28 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 4.5 Engauge Service Tool The Engauge service tool is a computer application in which all the FlexConn module settings can be performed. Using the Engauge’s explorer, double-click on the module’s icon to indivi...

SYSTEM ARCHITECTURE Part No.: 4417340 Revision 1 Service Manual 29 954 SmartServo FlexLine Status Entities in Engauge Each board descriptor user interface starts with the tab page “Status”. In this tab page the “Health” and “Commissioning” entities for the complete module and the individual function...

SERVICE TOOLS 30 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 5 SERVICE TOOLS 5.1 HART SmartView General The HART SmartView is the basic tool in which you can communicate with the SmartServo FlexLine modules. Open keyboard contacts may be dangerous in an explosion-hazardous en...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 31 954 SmartServo FlexLine HART SmartView Controls The HART SmartView has 5 push buttons and an LCD-screen. By using the menu, the 954 SmartServo FlexLine control operations can be performed. Figure 5-2 The HART SmartView controls The followi...

SERVICE TOOLS 32 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Button Function within menu ... Commissioning Within the menu screens, move cursor 1 line up Within the edit screens, scroll characters as long as the button is pressed Commands Move cursor 1 line up Identification ...

SERVICE TOOLS 34 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine < < 5.1.5.1.1 Start-up Screen The HART SmartView starts up displaying the following:  Black test (all pixels ON)  Blank test (all pixels OFF)  Honeywell logo + Software version and checksum  PV screen or t...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 35 954 SmartServo FlexLine Menu Item Description [menu] Screen title. [commissioning] Configuration [commands] Allows you to send a [extra information] The [extra information] [display contrast] Allows you to adjust [identification] Displays ...

SERVICE TOOLS 36 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 5.1.5.1.4 Display Settings Screen The [display settings] screen allows you to set the time-outs for the buttons . The screen displays the following items: Feature Possible States Default After keypad timeout go to m...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 37 954 SmartServo FlexLine Figure 5-5 Identification screen examples 5.1.5.1.7 Extra Information Screen The [extra information] mode can be configured to display either the [level & temperature] screen or the [extra information] screen. T...

SERVICE TOOLS 40 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 5.1.5.1.9 The Password Screen The [commands] and [commissioning] menus are password-protected. The [password] screen (see Figure 5-8 ) appears when you enter the [commands] or the [commissioning] menu. When the pass...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 41 954 SmartServo FlexLine The [function list] screen (see Figure 5-10 ) displays all the available functions of the previously selected board. You can navigate through the function list by using the up and down buttons. You can return to the...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 43 954 SmartServo FlexLine The [function list] screen ( see Figure 5-13 ) displays all configurable entitie s of a function. The actual entity value is also visible. You can navigate through the board list by using the up or down button. A fu...

SERVICE TOOLS 44 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine  On selection of an available entity, the [value edit] screen is presented (see Figure 5-15 ). o If an invalid value is entered, the message “value out of range” is displayed. o If the value is not accepted by the ...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 45 954 SmartServo FlexLine < < < < 5.1.5.1.12 HART address screen The HART address screen allows you to change the address of the HART SmartView. When the button left or right is pressed the new address is immediately active. The ...

SERVICE TOOLS 46 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Character level errors: Symbol Description Meaning OR Number of overrun errors The HSV drops characters FR Number of framing errors The HSV has problems reading the characters PAR Number of parity errors The charact...

SERVICE TOOLS Part No.: 4417340 Revision 1 Service Manual 47 954 SmartServo FlexLine 5.2 Engauge Connecting the Engauge Service Tool The Engauge service tool is a computer application in which all FlexConn module settings can be performed. 5.2.1.1 Wired Connections Situation Connecting the serial CO...

INSTALLATION Part No.: 4417340 Revision 1 Service Manual 49 954 SmartServo FlexLine 6 INSTALLATION  Before starting with commissioning activities, first make sure all mechanical and electrical installation aspects have been completed correctly.  For installation see the Installation Manual for the...

COMMISSIONING 50 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7 COMMISSIONING 7.1 Checks before starting the commissioning Examine the mechanical and electrical installation after the 954 SmartServo FlexLine is installed on the tank. Refer to the installation guide 954 SmartSe...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 51 954 SmartServo FlexLine 7.2 Installation of measuring drum and displacer Tools It is recommended to use a HART SmartViewto load the different parameters. A tool set for commissioning and maintenance is available from Honeywell Enraf (see F...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 53 954 SmartServo FlexLine Installation of measuring drum  Remove the drum compartment cover (rear cover).  Check whether the drum shaft is properly positioned in the drum.  Remove the drum compartment cover (rear cover).  Check whether t...

COMMISSIONING 54 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Installation of displacer  If a density displacer is used, note the engraved displacer weight and displacer volume on a piece of paper for later use.  Remove the test weight and attach the displacer to the wire th...

COMMISSIONING 56 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3 Configuring FlexConn boards Introduction This chapter provides an overview of the commissioning information as per the FlexConn module. NOTE: Not all modules are always present. Commissioning a FlexConn module i...

COMMISSIONING 58 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Enraf Fieldbus (HCI-BPM) 7.3.3.1 Introduction The Host Communication Instrument - Bi-Phase Mark (HCI-BPM) board is a communication module for the instrument (gauge). Figure 7-5 The HCI-BPM board with its isolation t...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 59 954 SmartServo FlexLine The HCI-BPM module supports the following two protocols • The Enraf GPU protocol with its records and items (limited); • The Enraf FlexConn protocol with its entities. The module can communicate with the following: ...

COMMISSIONING 60 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Explanation [Pressure units] <pascal> <kilo pascal> <psi small> (2 digits before separator) <psi large> (3 digits before separator) <pascal> The unit in w...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 61 954 SmartServo FlexLine Product Level Measurement (TII-SRV) 7.3.4.1 Introduction The CAN-SERVO FlexConn board of the 954 SmartServo FlexLine runs the application firmware named TII-SRV. Figure 7-6 CAN-SERVO FlexConn board

COMMISSIONING 62 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine The CAN-SERVO board contains the following high level functions: Element Description Vibration sensor Sensor on the CAN-SERVO board measuring vibrations (acceleration). Stepper motor Motor to control the drum positi...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 63 954 SmartServo FlexLine Element Description temperature dependency of the magnetic field. By this magnet temperature measurement, the firmware compensates the level calculation. W&M jumper Weight and Measures jumper or switch located o...

COMMISSIONING 66 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.4.2 Board specific Name Value Range Default Value Explanation [Date and time] Shows the date and time of the RTC chip. [Write date and time] <2018,1,1,0,0,0> Here you write the actual date and time you wan...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 67 954 SmartServo FlexLine Name Value Range Default Value Explanation [Sales code] < 32 char’s > < 32 ‘-‘ > In production / commissioning the sales code can be set and can here also be read. [Device serial number] In production th...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 69 954 SmartServo FlexLine Name Value Range Default Value Explanation [Primary value gain] <1.0> The calculated primary value can be multiplied with a desired gain. [Primary value offset] <0.0> The calculated primary value can be ...

COMMISSIONING 76 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Explanation [Block mode] <continuous> <non continuous> <continuous> With this entity the user can select whether the Block command remains active after the selected i...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 81 954 SmartServo FlexLine 7.3.4.12 Advanced Configuration Name Value Range Default Value Explanation [Displacer area] <0.0065> The displacer area must be entered at the point where the displacer touches the interface when the control l...

COMMISSIONING 88 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Explanation [Compensation hydrostatic deformation] Shows the hydrostatic deformation compensation [Compensation roof immersion] Shows the roof immersion compensation [Compensation leve...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 93 954 SmartServo FlexLine 7.3.4.16 Servo auto test Name Value Range Default Value Explanation [SAT upwards] With this command a manual SAT upwards can be performed. [SAT downwards] With this command a manual SAT downwards can be performed. [...

COMMISSIONING 94 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Explanation [SAT frequency limit] <120> Determines the maximum frequency change when the displacer has been raised. [SAT intended interface] <Interface 1> <Interface 2&g...

COMMISSIONING 96 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Explanation [Total cross section area roof] <0.0> Determines the total cross section area of the floating roof (which will be less then total surface area of the product) [Inters...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 97 954 SmartServo FlexLine Miscellaneous Name Value Range Default Value Explanation [Functional licensed options] <32 times false> Shows which fields (and thus related options) are enabled/set to true. Field 01: Density option

COMMISSIONING 98 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Relay contacts (FII-DO) 7.3.6.1 Introduction The Field Interface Instrument - Digital Output (FII-DO) board has 4 software-controlled, electromechanical relays; see Figure 7-7 . Note: only two relays, the low rated ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 99 954 SmartServo FlexLine In addition to the board’s [Health] LED LE1, the LEDs LE2 and LE3 are available (see Figure 7-7 ). They can be associated to a relay, by setting the [LED Association] entity. ☛ For a fail-safe level application, con...

COMMISSIONING 106 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.6.8 Commissioned Entities ☛ By using the table below, make sure all entities are commissioned. The [Commissioned] entity will display either <True> if the function is commissioned or <False> if the ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 109 954 SmartServo FlexLine With the HART protocol, an analog 4-20 mA signal can be combined with a digital Frequency Shift Keying (FSK) signal. See Figure 7-10 Figure 7-10 The analog and digital signals within the HART® communication 7.3.7.2...

COMMISSIONING 110 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine For HIMS density measurement system diagrams, see Figure 7-11 and Figure 7-12 Figure 7-11 Standard HIMS density measurement system diagram Figure 7-12 Floating-roof or free-venting tank HIMS density measurement sys...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 111 954 SmartServo FlexLine As an alternative function, the FCI-HT board also allows the connection of up to 5 generic HART sensors operating in multi-drop digital mode or one generic HART sensor operating in analog mode. In the multi-drop di...

COMMISSIONING 112 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Example 2 2 HART density devices and 1 distance device can be connected.  density device 1 allocated to Function 6  density device 2 allocated to Function 7  the distance device allocated to Function 3 Figure 7-...

COMMISSIONING 114 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.7.3 Software Specifications 7.3.7.3.1 General The main function of the FCI-HT software is to measure HIMS product density, by connecting the FCI-HT board via the HART bus to 2 pressure sensors (P1 and P3), and ...

COMMISSIONING 118 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine • [Minimum HIMS Level] • [HIMS Level Hysteresis] • [Ambient Air Density] • [Tank Vapour Density] Figure 7-15 HIMS configuration principle To calculate HIMS density, the following valid data must be available:  P1 ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 119 954 SmartServo FlexLine 7.3.7.4 Average Temperature & Water Level Measurement 7.3.7.4.1 Introduction The Field Interface Instrument - VITO1 (FII-VT) board is a VITO-data processor module, which calculates average product- and Vapour t...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 123 954 SmartServo FlexLine Product Temperature ☛ The following entities must be set by Engauge or HART SmartView for a correct functioning of the FII-VT module in an instrument. NOTE: Using Engauge, following entities are set within the Enga...

COMMISSIONING 124 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Explanation Value Range Default [Alarm test enable] Enables ( if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 125 954 SmartServo FlexLine Name Explanation Value Range Default [Alarm test enable] Enables ( if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below ...

COMMISSIONING 126 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine ☛ The following entities can be set by Engauge or HART SmartView for a correct functioning of the FII-VT module in an instrument. Name Explanation Value Range Default [Water probe length] The length of a water prob...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 127 954 SmartServo FlexLine 7.3.7.4.4 Commissioning Parameters for MRT or RTD Enraf Model VITO Type Description MRT Multiple Resistance Thermometer MRT with up to 13 temperature elements with one spot element RTD 3-spot Resistance Temperature...

COMMISSIONING 128 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Figure 7-20 Multiple Resistance Thermometer (MRT) parameters

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 129 954 SmartServo FlexLine Product Temperature ☛ The following entities must be set by Engauge or HART SmartView for a correct functioning of the FII-VT module in an instrument. NOTE: Using Engauge, following entities are set within the Enga...

COMMISSIONING 132 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Vapour Temperature NOTE: Using Engauge, following entities are set within the Engauge Vapour temperature tab. Some Vapour temperature settings are shared with Product temperature settings. The following entities ca...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 133 954 SmartServo FlexLine 7.3.7.4.5 Commissioning Parameters for the 765 VITO Water Probe For the entities to be set for the stand-alone 765 VITO water probe (see Figure 7-21 ). Figure 7-21 The model 765 VITO water probe

COMMISSIONING 134 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Water Level ☛ The following entities must be set by Engauge or HART SmartView for a correct functioning of the FII-VT module in an instrument. Name Explanation Value Range Default [Maximum water capacity] The maxim...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 135 954 SmartServo FlexLine Name Explanation Value Range Default [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alar...

COMMISSIONING 138 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.8.3 Some Important Features  Temperature calculations can be: o Standard (just simple averaging the spot temperatures). o Enhanced ( averaging the spot temperatures and taking into account the contribution of ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 139 954 SmartServo FlexLine See Figure 7-24. Low element usage NO EXCLUSION (default) RTDs and MPT STATIC EXCLUSION MPTs > = 2 elements DYNAMIC EXCLUSION MPTs > = 3 elements Product level Product level Product level > lowest element ...

COMMISSIONING 140 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine • W&M Sealing 1 : This board can be electronically s ealed via the software. A Notified Body can set his password via [W&M notified body seal password] . He can apply the seal by setting [W&M seal] . He...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 141 954 SmartServo FlexLine 7.3.8.4.2 Commissioning Parameters for MPT Temperature Calculations NOTE: Make sure the RTD/MPT jumper is set to MPT. ☛ The following entities must be set set by Engauge or HART SmartView for a correct functioning ...

COMMISSIONING 142 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.8.4.3 Commissioning Parameters for MRT Temperature Calculations NOTE: Make sure the RTD/MPT jumper is set to MRT (= MPT position). ☛ The following entities must be set by Engauge or HART SmartView for a correct...

COMMISSIONING 144 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Explanation Value Range Default [Element weighing factor] Each element can individually be given a weighing factor, which is applicable if the calculation method is CUSTOM. floating point numbers: <-x.x .. ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 145 954 SmartServo FlexLine Name Explanation Value Range Default [Element skipping] Enables or disables the fact that elements can be skipped if an element is outside a temperature range. <enable> <disable> <disable> [Maximu...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 147 954 SmartServo FlexLine Engauge * Ambient temperature * Tab NOTE: Some settings for ambient temperature calculations are shared via the product temperature settings. ☛ The following entities can be set by Engauge or HART SmartView for a s...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 149 954 SmartServo FlexLine 7.3.9.2 Functional Description HCI-HAO is a HART slave module, which uses standard HART communication to communicate with HART-devices. This module makes use of the Bell 202 Frequency Shift Keying (FSK) standard to...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 153 954 SmartServo FlexLine NOTE: Commands used in the following calibration procedure can be executed either by using the CAN tool, the HART SmartView, or Engauge. Calibrate the analog output of the HCI-HAO as follows: ☛ Connect loop resisto...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 155 954 SmartServo FlexLine 7.3.9.6 Commissioning ☛ The following entities must be set by Engauge or HART SmartView for a correct functioning of the HCI-HAO module in an instrument. Name Explanation Default Value FunctionPart Function [PV Lin...

COMMISSIONING 156 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine values for making the health for respective Function or Board <GOOD> . However, the user is free to choose these values as per the requirement along with the rest of the entities. All the entities in the abov...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 157 954 SmartServo FlexLine Name Explanation Default Value Function Part Function [QV Link function instance] Function Instance of the linked QV board <0> Board Board Specific [Linked Primary Value] PV / SV value of linked PV board in t...

COMMISSIONING 160 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.10.2 System Description The FlexLine 954 servo gauges act as Rex gauges with the help of CAN- TRL/2 card. The CAN-TRL/2 communication card for FlexLine gauge is added to integrate to the Emerson system. The Rex...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 163 954 SmartServo FlexLine Rex AI HART AO Relay Temp Possible combinations of cards in FlexLine Gauge Option 9 1 1 1 0 6 or 14 Option1: HRT-1(HART, Temp & AI as HART input), HCI-HAO (AO) - ( 2 cards ) Option2: HRT-1(HART, Temp & AI a...

COMMISSIONING 164 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 3. Select Save Database to File. The Save Database to File-LT-52 (Version 1.E4) dialogue box appears: 4. Browse and specify a folder to save the configuration settings from the database. 5. Click Save to save the c...

COMMISSIONING 166 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine HCM - GPU Module Figure 7-28 HCM-GPU Screen Open the Engauge tool from the PC where enguage is installed. Right click on HCM-GPU card.Select Commissioning . To read the current data of this TAB sheet, press the Rea...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 167 954 SmartServo FlexLine Reset device button : All modules of the SmartLink are reset Reset board button : Only the HCM-GPU module is reset Software version : Current installed software version for the HCM-GPU module . The TAB sheet Board ...

COMMISSIONING 170 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.10.4.3 FCM-TRL/2 Module Figure 7-31 FCM-TRL/2 Screen Right click on FCM-TRL card. Select Commissioning . The TAB sheet Status gives information about the health of the TRL/2 module master

COMMISSIONING 172 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine On the TAB sheet TRL/2 Modbus Master gauges modbus address can be set (Refer to Figure 7-33 "FCM-TRL/2 Modbus Master"). Figure 7-33 FCM-TRL/2 Modbus Master NOTE: You can enter maximum 20 gauges Modbus addre...

COMMISSIONING 174 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.10.5 Configuration of Gauge TRL/2 through Engauge You must configure the gauge TRL/2 through engauge. Follow the steps to configure the gauge TRL/2: 1. Connect the HCI TRL/2 card in FlexLine954 gauge. 2. Scan t...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 175 954 SmartServo FlexLine a) Click Read. b) Click Send. 6. Click on Status tab. The page appears as follow: 7. Select True from the Commissioned [TRL/2 Modbus Slave] drop down menu. 8. Click Read. 9. Click Send. 10. Click on Generic tab. Th...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 177 954 SmartServo FlexLine 7.3.10.6 Firmware Upgrade 7.3.10.6.1 General The Firmware Upgrade can be done for two boards: 1. SmartLink TRL/2 (FCM-TRL) 2. Gauge TRL/2 (HCI-TRL) 7.3.10.6.2 Firmware Upgrade through Engauge NOTE: The Firmware upg...

COMMISSIONING 178 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 4. Click on Browse to select the file. 5. Select . MHX file from the folder and click OK. 6. Click on Start . The Firmware is upgraded for SmartLink TRL/2 .

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 179 954 SmartServo FlexLine 7.3.10.7 Firmware Upgrade of HCI-TRL/2 or FCM-TRL/2 through CAN-SD Card Follow the steps to upgrade firmware for HCI-TRL/2 or FCM-TRL/2 through CAN-SD card. 1. Insert the card in a card reader and connect it to PC....

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 181 954 SmartServo FlexLine The page appears as follow: c) Select Upload Database. The dialogue box appears as follow: d) Click on Browse . Use the path where you saved the database.

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 187 954 SmartServo FlexLine 7.3.10.9.3 HCI-TRL/2 detection issue 1. Reset HCI-TRL/2 card every time after firmware upgrade of TRL/2 card is performed. 2. If HCI-TRL/2 card appears more than one time when gauge scan is performed, reset NOVROM ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 191 954 SmartServo FlexLine Name Value Range Default Value Explanation [LCD switch off time] <1 ..255> 3 digits <15> This is used to switch off the LCD to increase the life time of LCD. LCD will be switched of once time is elapsed...

COMMISSIONING 192 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Explanation [LCD text] 60 Characters - This field is used to display any maintenance string on the display. String entered in the entity will appear on the display if Start presenting...

COMMISSIONING 196 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.3.11.3 LCD Display screens TII-LCD consists of the following three screens 1. TII-LCD Start up Screen 2. TII-LCD Initial Screen 3. TII-LCD Level and Temperature Display screen 7.3.11.3.1 TII-LCD Start up Screen W...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 197 954 SmartServo FlexLine The correct tank name should be entered in the identification entity to display the tank name in the initial screen. Otherwise, it will display underscore characters in the place of the Tank name. The special chara...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 209 954 SmartServo FlexLine 7.3.11.3.5 LCD text This entity is used to enter string of 60 character to display it as maintenance message on the display. To display the string entered in the LCD text entity “Start presenting text” command shou...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 211 954 SmartServo FlexLine 7.3.11.3.6 Ambient Light Sensor TII-LCD is equipped with an Ambient Light Sensor which helps to increase the life-time of the LCD display. The LCD is switched off after LCD switch off time is expired. So, to activa...

COMMISSIONING 212 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Figure 7-39: Picture of 3 LEDs 7.3.11.4 Error Handling Errors Possible Reason Resolution LCD not displaying data 1.LCD is not connected properly to CAN-LCD board 2.Contrast value is set to Low value (less than 20) ...

COMMISSIONING 214 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine The following safety categories are monitored continuously to determine whether a safe state should be activated, in the order listed, at a rate of at least once per second. Monitored Safety Categories Contact and ...

COMMISSIONING 222 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Name Value Range Default Value Description [Contact 1 Stop proof test] Command Terminates an active contact 1 proof test. Upon termination, the normal process will resume and contact 1 will close. [Contact 1 proof ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 231 954 SmartServo FlexLine 7.4 Configuring the servo gauge  To get the gauge fully operational several gauge and tank related entities must be configured properly (refer to Figure 7-40). Entity name Entity name (SmartView) Description [Disp...

COMMISSIONING 232 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Figure 7-40 Tank related level entities 7.5 Alarm settings Alarms are applicable to all FlexConn sensor functions, like product level, displacer level, water level and density. It is important to know that 854 alar...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 233 954 SmartServo FlexLine 7.6 Level calibration Standard level calibration Make sure the displacer is at the liquid surface. Perform a repeatability test to ensure the displacer is on the product surface Determine the product level by manua...

COMMISSIONING 234 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Level calibration using the top of ball valve If level dipping is not possible, the 954 SmartServo FlexLine can be calibrated using the top of a ball valve as reference point. Make sure the servo auto test downward...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 235 954 SmartServo FlexLine Interface measurement Interface 3 is used as product / water interface measurement (with interface 2 another interface can be measured). The set point must be set to such a value that half of the displacer volume i...

COMMISSIONING 236 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Height lower conical part: 6 mm Density product: 0.9 g/cm 3 ( ) ( ) [ ] 3 0.001* 223 - 105 0.45 0.5 0.12325 Setpoint kg = + = A level offset must be given as the displacer is now immersed for half of the volume in ...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 237 954 SmartServo FlexLine Entity name Entity name (SmartView) Description [Water interface dip] [Water interface dip] (Product level) Performs water dip and returns to the default operation once the water level is found: o Servo starts sear...

COMMISSIONING 238 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.7.1.1 Wire weight The wire weight compensation requires one configuration parameter. This parameter is automatically set correctly when the correct [Measuring range and wire type] is chosen (refer to section 7.4)...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 241 954 SmartServo FlexLine  For the tank shell compensation, the following entities should be set: Entity name Default Value Explanation [Tank shell expansion coefficient] < 16x10 -6 [1/°C] > Expansion coefficient of the tank shell. ...

COMMISSIONING 242 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 7.7.2.4 Hydrostatic deformation Due to the liquid pressure on the tank shell, the tank shell will bulge. Because of this tank shell deformation, the tank roof moves downwards. Level gauges, which are installed on r...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 243 954 SmartServo FlexLine If the rings have a different plate thickness, each ring must be calculated individually, where a and b are the distance of the top and bottom welding seam of each individual ring with respect to the liquid surface...

COMMISSIONING 244 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine The total tank shell deformation then becomes: δh 21.945 = 0.19 + 0.45 + 0.72 + 0.75 + 0.76 + 0.77 + 0.78 + 0.72 + 0.90 = 6.04 mm. The above calculation is for a full tank (level 21.945 m). The tank shell deformati...

COMMISSIONING Part No.: 4417340 Revision 1 Service Manual 245 954 SmartServo FlexLine The same procedure must be followed for all different levels, with for instance an interval of 1 meter. Then the following table is obtained: Example of hydrostatic deformation figures Level [m] Deformation [mm] Le...

COMMISSIONING 246 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine mechanisms must be enabled. However, under certain circumstances, they can or need to be disabled (refer to section 9.5 ) Entity name Entity name (SmartView) Default Value Description [Wire tension protection] [Wir...

OPERATION Part No.: 4417340 Revision 1 Service Manual 247 954 SmartServo FlexLine 8 OPERATION 8.1 Repeatability test With the repeatability test the displacer is raised for approximately 60 mm (2.4”) and then returns to the product surface. During the test, the level dimension and level type on the ...

OPERATION 248 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Entity name Entity name (SmartView) Description [Freeze] [Freeze] (Product level) The displacer remains in its position even when the level reaches the displacer position. [Block] [Block] (Product level) The displacer ...

OPERATION 250 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 8.7 Servo Auto Test The Servo Auto Test (SAT hereafter) is an automatic safety related function meant to reduce the small risk of tank overfill or underfill caused by a failing servo gauge. Immediate after the gauge de...

OPERATION Part No.: 4417340 Revision 1 Service Manual 251 954 SmartServo FlexLine The default behaviour of the SAT can be influenced by means of several configuration entities. Entity name Entity name (SmartView) Default value Description [Autonomous SAT enable] [SAT enable] (Displ. level) SAT enabl...

OPERATION Part No.: 4417340 Revision 1 Service Manual 253 954 SmartServo FlexLine Simple audit trail functionality is implemented by recording several SAT related parameters. Entity name Description < SAT status > Shows the status of the SAT (idle, 1st attempt, 2nd attempt, 3rd attempt, denied...

OPERATION 254 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Verify level calibration on top of ball valve If the top of the ball valve is used as reference point, the level calibration of the 954 SmartServo FlexLine can be verified. Make sure the servo auto test downwards is di...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 255 954 SmartServo FlexLine 9 MAINTENANCE 9.1 Preventive maintenance There are several tests available to check whether maintenance is needed: • Check bearings o A short test that checks:  the state of the bearings at one position on the drum ...

MAINTENANCE 256 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Check bearings command The check bearings command measures the quality of the bearings at one position on the drum. The command first automatically raises the displacer by a configurable distance, performs a test and...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 257 954 SmartServo FlexLine Measure displacer weight The weight of the displacer can be measured with the following procedure: Entity name Entity name (SmartView) Description [Lock Test] [Lock Test] (Product level) Raise the displacer for appro...

MAINTENANCE 258 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Balance test The balance test measures the unbalance and quality of the bearings over one drum rotation over a configurable number of points. The resulting unbalance data is used for the unbalance compensation for bo...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 259 954 SmartServo FlexLine The balance test results in several quality indicators that can be viewed in Engauge and partly on the SmartView. Entity name Entity name (SmartView) Description [Balance test result unbalance] [Drum unbalance [kg]] ...

MAINTENANCE 260 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine The red lines are only available after a balance test until the next reset. After a reset, only the blue line is still available (see Figure 9-2). Figure 9-2 Example of a smooth servo unbalance diagram (16 points) Fi...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 261 954 SmartServo FlexLine Run-down test With the run-down test one can estimate the state of the bearings and the presence of obstructions over a certain range. The command will fill data arrays containing maximum and minimum measured frequen...

MAINTENANCE 262 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Figure 9-5 Example of a smooth run-down diagram (segment size ~26 cm) Figure 9-5 shows an example of a smooth run-down test over a large distance. Because of the large segment size, the drum unbalance is no longer di...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 263 954 SmartServo FlexLine Repeatability test (refer to section 8.1) If repeatability deteriorates (more than 1 mm) the drum bearings should be replaced (refer to section 0 ). 9.2 Instrument covers Opening the instrument The joints between eac...

MAINTENANCE 264 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Figure 9-7 Drum Compartment Left-side image: Cross section of the drum compartment 954 SmartServo FlexLine medium pressure version. Right-side image: Cross section of the drum compartment 954 SmartServo FlexLine High...

MAINTENANCE 266 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Replacing the drum bearings 1. Open the drum cover. 2. Take out the drum shaft bushing. 3. Replace the bearings, refer to figure below 4. Install the bushing. 5. Install drum and displacer. 6. Close the cover. Figure...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 267 954 SmartServo FlexLine 9.4 The electronic compartment Detailed description The electronic part of the 954 SmartServo FlexLine requires no special maintenance. However, a detailed description of the combination of the several parts is given...

MAINTENANCE 268 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Figure 9-9 Cross section of the electronic and terminal compartment Dismantling the electronic compartment Note: Whenever the force transducer and/or motor unit have been removed the force transducer must be recalibr...

MAINTENANCE 270 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine If the motor block needs to be removed, first remove the measuring drum (refer to section 9.3.1 ) 7. Remove the circlip from the main shaft. 8. Gently remove the motor from its shaft and remove the key. To remove mou...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 271 954 SmartServo FlexLine 9.5 Calibrating force transducer After mounting a new force transducer or another motor-block the force transducer must be calibrated. The frequency of the force transducer must be calibrated with help of a set of ac...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 273 954 SmartServo FlexLine Remove the test weights from the measuring wire and attach the displacer. Program the measured frequencies: Entity name Entity name (SmartView) Description [Frequency 0] [Frequency 0 [Hz]] (Product level) Program fre...

MAINTENANCE Part No.: 4417340 Revision 1 Service Manual 275 954 SmartServo FlexLine 9.6 Synchronizing the reference encoder After the installation of a new motor block, the internal reference encoder must be synchronized to the position of the reference encoder and the gauge starts with an error wit...

DENSITY OPTION Part No.: 4417340 Revision 1 Service Manual 277 954 SmartServo FlexLine Principle of operation The 954 can be used for density measurement if the servo level gauge is equipped with the optional software. In addition to the software a density displacer with an increased volume (200 cm ...

DENSITY OPTION 278 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Note: The measured displacer weight should not differ more than 0.1 grams from the engraved displacer weight (0.1 gram measuring error by the displacer weight results in a density error of 0.5 kg/m 3 ). If it is m...

DENSITY OPTION Part No.: 4417340 Revision 1 Service Manual 279 954 SmartServo FlexLine Tank profile measurement Interface Profile measurement Figure 10-1 Tank Profile and Interface Profile density measurement Settings for a tank profile measurement (command Tank profile) The following entities must ...

DENSITY OPTION 280 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Entity name Description [Tank profile start distance] Refer to Figure 10-1. The distance from the liquid surface till the middle point of the highest density measuring point. For a good density measuring result, t...

DENSITY OPTION 282 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine Entity name Description [Index] Index 0 is the level closest to the bottom [density status byte] Refer to section 10.4.2 [density value] Measured servo density value; the calculated density at the corresponding le...

DENSITY OPTION Part No.: 4417340 Revision 1 Service Manual 283 954 SmartServo FlexLine Level status bytes level status byte 0 level status byte 1 Bit Description Bit Description 0 general fail / default setting 0 trajectory exceeds level product level; [Tank profile start distance] too small (TP onl...

TROUBLE SHOOTING 284 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 11 TROUBLE SHOOTING 11.1 Problems with displacer movement If the displacer is not running freely, for instance stuck against a stilling well, it can be controlled manually. Note: Be aware that measuring wire is ...

APPENDIX A 290 Service Manual Part No.: 4417340 Revision 1 954 SmartServo FlexLine 12 Appendix A: Article and part numbers No. Description Part number 2 Measuring drum 27m incl. shaft and AISI316 wire S0854962 Measuring drum 37m incl. shaft and AISI 316 wire S0854963 Measuring drum 150m AISI 316 wir...

APPENDIX A Part No.: 4417340 Revision 1 Service Manual 291 954 SmartServo FlexLine No. Description Part number 43 Drum bearing set incl. circlips, bushing and drum shaft S0854953 Set of 20 pcs. drum bearings incl. circlips S0854955 46 Drum compartment cover - 854 ATG (M version) S0185583 59 FlexConn...

APPENDIX B Part No.: 4417340 Revision 1 Service Manual 293 954 SmartServo FlexLine 13 Appendix B: Additional information on displacers Displacer type Part number Displacer area [m 2 ] Displacer volume [cm 3 ] Displacer weight [kg] Carbon filled PTFE ø 25 mm ø 45 mm ø 90 mm ø 110 mm S0815360 S0815343...

SALES & SERVICE Part No.: 4417340 Revision 1 Service Manual 295 954 SmartServo FlexLine 14 Appendix C: ASCII table Table 14-1 ASCII table

SALES AND SERVICE For more information To learn more about SmartLine Transmitters, visit www.honeywellprocess.com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston, USA, TX 77042 Honeywell Control Systems Ltd Honeywell House, Skimped Hill Lane Br...